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SECTION 7 (GROUP 2)
OVERVIEW
Perodua Global Manufacturing is the heavy industry that build the
cars such as Axia, Bezza, and Ativa. The process of manufacturing is
run by the robot and human. The workload on manpower is heavy
and need a proper tools on workstation. The improper body posture
and poor workstation leads to injuries and health effect in long term.
Process underbody
coating on production
Head are not in the
ergonomics position
whereby they need to look
up for that process
Target Problem Statement
INTRODUCTION
To improve safety and productivity in heavy industry, new machinery and equipment
have replaced human workers. However, human workers are still required mainly to
perform manual handling tasks and processes that are not done by machines. Work
that involves manual material handling often involves pushing, pulling, lifting,
lowering, and carrying loads. The ergonomic danger may be increased by repetitive
and ineffective procedures.
PROBLEM
STATEMENT
Worker risk is 2 to 3 times higher for
high-repetitive jobs than for low-
repetitive tasks. Thus, if no additional
steps were made to address this
issue, it may be inferred that
repeated movement can result in
WMSD.
Workers who are exposed to
ergonomic risks like MMH are more
likely to experience discomfort across
their entire body or in their muscles.
OBJECTIVE
To suggest the
solution for the
problem statement.
To study the effect in
ergonomics field on
body posture
Apply the study in
Industrial Engineering
on the industry
SCOPE OF
STUDY
The research studies on the
understanding of the idea and
the concept of ergonomics as
well as identifying the techniques
to improve ergonomics in
industry.
SIGNIFICANT
STUDY
Item 1
20%
Item 2
20%
Item 3
20%
Item 4
20%
Item 5
20%
The key products and/or services your
company offers
Place key products and services
revenue slides right after
LITERATURE
REVIEW
METHODOLOGY
Method that use in this project is by using Ergonomic Assessment. This
assessment is to measure the risk factors in Perodua Global Manufacturing
specifically on manual handling tasks that may lead to musculoskeletal
disorders or injuries among the employee. From there, we can identify the risk
and come out with solutions to reduce injury among operators.
START
Investigate the
environment
Identify the problem
Conduct ergonomic risk
assessment
Does the problem
cause risk to
worker?
FLOWCHART
Yes
No
Propose solution
Result and analysis
END
Action Effect Source of Risk Solution
Bending and twisting of back
(Unload/loading material
parts)
Damage the muscle, tendons
and back bones
Part for retrieval
Use mechanical aids to
handle heavier loads
components
Excessive wrist postures
Numb on hands, damage to
muscle, joints, and blood
vessels
Tools maintenance involves
using tools that not allow
neutral wrist posture
Use appropriate hand-held
powered tools that allow for
neutral wrist posture
Neck bending Feel pain on neck and cramp
Precision work is too low for
the operator
Ensure the work is able to be
brought closer to worker by
changing the work surface
High Force (handling and
carrying creates and other
objects)q
Lower back pain, Slip disk
Lifting heavy boxes or
awkward sized parts
Correcting the body
posture when carrying
heavy load
Utilize rollers to move the
boxes/parts
RESULT
DISCUSSION
A chart shows the project schedule and deadlines
RECOMMENDATION
A chart shows the project schedule and deadlines
CONCLUSION
A chart shows the project schedule and deadlines

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Blue Modern Company Profile Presentation.pdf

  • 2. OVERVIEW Perodua Global Manufacturing is the heavy industry that build the cars such as Axia, Bezza, and Ativa. The process of manufacturing is run by the robot and human. The workload on manpower is heavy and need a proper tools on workstation. The improper body posture and poor workstation leads to injuries and health effect in long term. Process underbody coating on production Head are not in the ergonomics position whereby they need to look up for that process Target Problem Statement
  • 3. INTRODUCTION To improve safety and productivity in heavy industry, new machinery and equipment have replaced human workers. However, human workers are still required mainly to perform manual handling tasks and processes that are not done by machines. Work that involves manual material handling often involves pushing, pulling, lifting, lowering, and carrying loads. The ergonomic danger may be increased by repetitive and ineffective procedures.
  • 4. PROBLEM STATEMENT Worker risk is 2 to 3 times higher for high-repetitive jobs than for low- repetitive tasks. Thus, if no additional steps were made to address this issue, it may be inferred that repeated movement can result in WMSD. Workers who are exposed to ergonomic risks like MMH are more likely to experience discomfort across their entire body or in their muscles.
  • 5. OBJECTIVE To suggest the solution for the problem statement. To study the effect in ergonomics field on body posture Apply the study in Industrial Engineering on the industry
  • 6. SCOPE OF STUDY The research studies on the understanding of the idea and the concept of ergonomics as well as identifying the techniques to improve ergonomics in industry.
  • 7. SIGNIFICANT STUDY Item 1 20% Item 2 20% Item 3 20% Item 4 20% Item 5 20% The key products and/or services your company offers Place key products and services revenue slides right after
  • 9. METHODOLOGY Method that use in this project is by using Ergonomic Assessment. This assessment is to measure the risk factors in Perodua Global Manufacturing specifically on manual handling tasks that may lead to musculoskeletal disorders or injuries among the employee. From there, we can identify the risk and come out with solutions to reduce injury among operators.
  • 10. START Investigate the environment Identify the problem Conduct ergonomic risk assessment Does the problem cause risk to worker? FLOWCHART Yes No Propose solution Result and analysis END
  • 11. Action Effect Source of Risk Solution Bending and twisting of back (Unload/loading material parts) Damage the muscle, tendons and back bones Part for retrieval Use mechanical aids to handle heavier loads components Excessive wrist postures Numb on hands, damage to muscle, joints, and blood vessels Tools maintenance involves using tools that not allow neutral wrist posture Use appropriate hand-held powered tools that allow for neutral wrist posture Neck bending Feel pain on neck and cramp Precision work is too low for the operator Ensure the work is able to be brought closer to worker by changing the work surface High Force (handling and carrying creates and other objects)q Lower back pain, Slip disk Lifting heavy boxes or awkward sized parts Correcting the body posture when carrying heavy load Utilize rollers to move the boxes/parts RESULT
  • 12. DISCUSSION A chart shows the project schedule and deadlines
  • 13. RECOMMENDATION A chart shows the project schedule and deadlines
  • 14. CONCLUSION A chart shows the project schedule and deadlines