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Arunkumar S G
Packaging Engineer-Assistant Manager at Hind Rectifiers Ltd
arungourkar@gmail.com
+918446270566/+919752549664
Summary
 Packaging Engineer with over 5.6 years experience in packaging designing and
development. Remarkable ability to work well with sales, manufacturing and customers like
VW,GE Health Care, Honeywell, ABB, Siemens , Volvo-Eicher ,Forbes Marshal, Alfa Laval,
Cummins, Lear, Bharat Forge, GE,TATA Motors Pam-Glatt, Rieter, ThyssenKrupp etc. etc
executed Export, Domestic and Returnable packaging as per customer needs and
requirements
 Analyzed problem, designed solutions and implementing cost-effective solution
 Good in packaging costing and BOM finalization
 Familiar with ISO ISPM15 and ASTM standards for export packaging
 Strong in cost-effective packaging solution, redesigning for cost reduction, Green packaging
for reducing wood / Paper / plastics by implementing returnable packaging, materials
Procurement. Packing Costing, BOM Finalization, suppliers packing development, packing
cost finalization, material handling, container optimization to increase number of parts by
reducing the freight.
 Expandable packaging (Pinewood/Plywood/PP/Corrugated Boxes)
 Returnable packaging (Metal Trolley/Bins/Plywood collapsible Box, Collar Pak)
 Inner fitments (Corrugated/Foam/VCI/Bubble/ESD etc )
 Specialties: Industrial packaging, complete packaging solutions, Lightweight, Expendable,
Export and returnable packaging, Long-term and inner packaging and line side material
handling/feeding
 Excellent knowledge in packaging design and development namely in Pinewood/Plywood
box, corrugated boxes, Crates, wooden boxes, Nail less boxes, PP Boxes, Returnable Metal
trolley, Plastic Bins & Inner fitments designing using corrugation, Foam, material selection,
packaging testing.
 Excellent in tools like Artios Cad, Catia V5, Iron Cad, Pro-e/Creo Auto Cad in developing
new packaging concept designs, Part modeling, assembly design, detail drawing and Basic
knowledge of GD&T, Knowledge on PLM, PDM & Team centre environment.
 Industries Served: Automotive, OEM, Medical, Industrial, Electronics, Aerospace, Heavy
duty mechanical equipment
 Individual project handling experience from small items to large fabricated items up to 32
Ton
Education
B.E. (Mechanical Engineering) from Basavakalyan Engineering College Basavakalyan,
Visveswaraiah Technological University, Karnataka, 2006-2010
12th-SS Collage of Arts & Science, Basavakalyan, 2004-2006
10th-JBK. High School, Basavakalyan, 2000-2004
Experience
Packaging Engineer (AM), 17th
Dec. 2015 –Till Present
Hind Rectifiers Ltd. Mumbai, MH
(Electronic Company)
 Finalizing the costing of boxes like Pinewood, Plywood and rubber wood boxes, BOM,
concept approval & procurement of packaging material like foam, bubble, wrapping roll, VCI
bag, and corrugated sheet etc
 Conducting trail for newly developed packing. Taking care of spare parts packing
 Developed of alternative packing products like Diode, Capsule, Module, PCB cards etc and
for ease of handling, storage & transportation
 Complete technical support to the Sales / Marketing & Manufacturing functions with respect
to the Packaging & costing.
 Finalization of BOM for all packaging based on target & specifications preparing the Costing
and negotiating with supplier
 Attend to all customer complaints and address them effectively with a root cause analysis
and preparing CAPA & Defining Process, SOP's
 Taking care of loading/unloading & truck/container optimization, lashing etc
 Having experience in handling multiple job responsible like Purchase, Inward Quality
 Sending out RFQ’s and comparing prices from multiple suppliers and traders for the
competitive pricing
 Procuring of materials for the production from the manufacturer or trader depending on the
volume at the most competitive price
 Proactively minimized excess parts in storage by forecasting company needs and
production demands
 Inspection of Mechanical items like transformer Tank, Control Panel, Copper, Clamping
Parts & procurement experience in critical items like Tank, Control Panel, Clamping Parts,
Copper, Lamination, Radiator etc
 Having experience in ERP &SAP
Experience
Packaging Engineer (AM), Apr.2015 –Nov.2015 (8 Month)
VE Commercial Vehicle, Indore, MP
(A Volvo & Eicher Motors Joint Venture)
 Developing Packaging For Automotive components / Products & Line side material
feeding/handling
 Identifying Packaging Cost Saving opportunities and implementing alternate sustainable
packaging
 Responsible to resolve transit damages issues related quality concern
 Defining Process, SOP's for packing & developing packaging vendors, procurement etc
 Responsible for designing boxes like Plywood, Pinewood ,Crate box, Corrugation, PP Box,
Metal Trolley design, Plastic bin, ,Corrugated box, Pallet etc as per the requirement.
 Validation of existing packaging and supplier packaging to find out cost reduction
opportunities & new product packing validation and conducting trail.
 Finalizing the quotation, Coordinate with purchase to finalize the supplier & visiting supplier
to review existing packaging standard.
 Successfully design and develop the metal trolley / skid metal /bin /PP corrugated bin for
returnable packing
 Providing technical support to supplier regarding issue of packaging
 Taking care of line side material handling(D2L) & allocating the location for newly added
parts on production line
 Development of trolley internal material handling from warehouse to line side feeding
EXPERIENCE:-
Packaging Engineer (D&D), 20th November 2013 – 27th April 2015
FICUSPAX Pvt Ltd. Pune, Maharashtra
(Total Packaging Solutions)
 Designing and developing unique & sustainable protective Packaging for finish products and
for ease of handling, transportation & storage
 Understand the specific customer needs and delivering a complete Packaging Solution for
their products keeping in mind cost, material transportation and optimization
 Developing relationships with customers obtain product performance feedback and provide
required technical assistance / support as necessary.
 Attend to all customer complaints and address them effectively with a root cause analysis
and prevention. Provide technical support to customers and other departments in solving
packaging related problems.
 Successfully implemented CKD/SKD projects for various automotive company
 Cost saving and cost avoidance in existing/new proposed packaging by changing part
orientation, part nesting, controlling over packaging by study flow review, packaging
optimization to reduce packaging and logistics cost.
 Taylor made packaging design for heavy and complicated parts.
 Developed the returnable packaging like metal trolley / stackable trolley and skids
 Design and developed the all FEFCO standard boxes using Artios Cad with Kongsberg
 Study the flow review of material / packaging movement and root cause analysis for
packaging damage
Experience
Packaging Engineer (D&D), November 2011 – November 2013
NEFAB India Pvt Ltd. Pune, Maharashtra
(Complete Packaging Solutions)
 Visiting the clients place and collecting the existing packaging data and product related
parameters and specification like size, weight, quantity, transportation, destination sensitive
parts on the product etc
 On the packaging inputs from the clients creating the alternative cost effective design with
suitable material by keeping in mind handling, transportation, loading/unloading and full
truck/container optimization and sharing the concept PPT for approval
 Discussion with clients on proposed design for further modifications and changes made as
per there requirements
 Releasing the manufacturing drawing for production and conducting trail at clients place
 Developed Packaging for various Automotive Components, continuous improvement in
developed Packaging to optimized the packaging Cost, Successfully resolved transit related
quality concerns to avoid any debit from customers
 Designed & successfully executed a automotive machinery / equipment packaging project
 Executed cost effective packaging for export/domestic and in returnable packing using in
Metal skid/Bins
 Renovated existing container designs to provide attractive and durable designs with
increased storage capacity
 Attending client meetings and identified scope for improvement in existing Packaging
 Accurate and timely completion of design projects as per client’s requirements.
 Improvements in existing packaging by alternative designing solution.
 Upload the design/concept and drawings components in PLM
Experience
Trainee engineer (Design and Development), March 2011 to 7th November 2011
Shrinivas Engg. Auto Comp. Pvt. Ltd, Pune, Maharashtra.
Worked Area: Pattern Shop (D&D)
 Preparing gating calculation, mould scheme, gating layout.
 Attend new item development trials for core box at core shop.
 Attend new item development trials for pattern on HPML.
 Trials records, correction, modification records maintain in History card file.
 CAPA for development items through conc-diagram, root cause analysis.
 Readiness of pattern/CB/FCSLF for production as per production plan.
 Monthly Updating of Tooling life graph for pattern/CB & communication timely to concerned.
 Work done with respect to ECN, after completion of work close the ECN and update the
history
 Maintain tooling/ equipment gauges and making calibration report after stipulated frequency.
Honors and Awards
Best Employee of the Month from Hind Rectifiers Ltd.
Skills/ Strength:
 Excellent knowledge in packaging design and development namely Pinewood/Plywood box,
corrugated boxes, Metal trolley etc
 Excellent in tools like Catia V5, Iron Cad, Artios Cad, Auto Cad, Pro-E
 Packaging material procurement. 3D modeling. Container optimization
 Supply Chain Management, Material Handling
 Creativity, verbal and written communication skills and analytical and problem solving ability
 Strong leadership and teamwork attributes
 Advanced ability to make sketches, engineering drawings and to read technical drawing,
 Quick learning ability, open-minded.
 Good team player, determined, creative in thought process.
 Knowledge of strength of machines.
Personal Details:
 Name : Arunkumar S Gourkar
 Date of birth : 04-06-1989
 Sex : Male
 Marital status : Single
 Location Preference: Anywhere in India
 Hobbies : Reading News paper, listening to Music, Playing Cricket
 Languages known : English, Hindi, Kannada & Marathi
Declaration: I hereby declare that the above written particulars are right to the best of my
knowledge and belief.
Arunkumar

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CV_Arunkumar

  • 1. Arunkumar S G Packaging Engineer-Assistant Manager at Hind Rectifiers Ltd arungourkar@gmail.com +918446270566/+919752549664 Summary  Packaging Engineer with over 5.6 years experience in packaging designing and development. Remarkable ability to work well with sales, manufacturing and customers like VW,GE Health Care, Honeywell, ABB, Siemens , Volvo-Eicher ,Forbes Marshal, Alfa Laval, Cummins, Lear, Bharat Forge, GE,TATA Motors Pam-Glatt, Rieter, ThyssenKrupp etc. etc executed Export, Domestic and Returnable packaging as per customer needs and requirements  Analyzed problem, designed solutions and implementing cost-effective solution  Good in packaging costing and BOM finalization  Familiar with ISO ISPM15 and ASTM standards for export packaging  Strong in cost-effective packaging solution, redesigning for cost reduction, Green packaging for reducing wood / Paper / plastics by implementing returnable packaging, materials Procurement. Packing Costing, BOM Finalization, suppliers packing development, packing cost finalization, material handling, container optimization to increase number of parts by reducing the freight.  Expandable packaging (Pinewood/Plywood/PP/Corrugated Boxes)  Returnable packaging (Metal Trolley/Bins/Plywood collapsible Box, Collar Pak)  Inner fitments (Corrugated/Foam/VCI/Bubble/ESD etc )  Specialties: Industrial packaging, complete packaging solutions, Lightweight, Expendable, Export and returnable packaging, Long-term and inner packaging and line side material handling/feeding  Excellent knowledge in packaging design and development namely in Pinewood/Plywood box, corrugated boxes, Crates, wooden boxes, Nail less boxes, PP Boxes, Returnable Metal trolley, Plastic Bins & Inner fitments designing using corrugation, Foam, material selection, packaging testing.  Excellent in tools like Artios Cad, Catia V5, Iron Cad, Pro-e/Creo Auto Cad in developing new packaging concept designs, Part modeling, assembly design, detail drawing and Basic knowledge of GD&T, Knowledge on PLM, PDM & Team centre environment.  Industries Served: Automotive, OEM, Medical, Industrial, Electronics, Aerospace, Heavy duty mechanical equipment  Individual project handling experience from small items to large fabricated items up to 32 Ton Education B.E. (Mechanical Engineering) from Basavakalyan Engineering College Basavakalyan, Visveswaraiah Technological University, Karnataka, 2006-2010 12th-SS Collage of Arts & Science, Basavakalyan, 2004-2006 10th-JBK. High School, Basavakalyan, 2000-2004
  • 2. Experience Packaging Engineer (AM), 17th Dec. 2015 –Till Present Hind Rectifiers Ltd. Mumbai, MH (Electronic Company)  Finalizing the costing of boxes like Pinewood, Plywood and rubber wood boxes, BOM, concept approval & procurement of packaging material like foam, bubble, wrapping roll, VCI bag, and corrugated sheet etc  Conducting trail for newly developed packing. Taking care of spare parts packing  Developed of alternative packing products like Diode, Capsule, Module, PCB cards etc and for ease of handling, storage & transportation  Complete technical support to the Sales / Marketing & Manufacturing functions with respect to the Packaging & costing.  Finalization of BOM for all packaging based on target & specifications preparing the Costing and negotiating with supplier  Attend to all customer complaints and address them effectively with a root cause analysis and preparing CAPA & Defining Process, SOP's  Taking care of loading/unloading & truck/container optimization, lashing etc  Having experience in handling multiple job responsible like Purchase, Inward Quality  Sending out RFQ’s and comparing prices from multiple suppliers and traders for the competitive pricing  Procuring of materials for the production from the manufacturer or trader depending on the volume at the most competitive price  Proactively minimized excess parts in storage by forecasting company needs and production demands  Inspection of Mechanical items like transformer Tank, Control Panel, Copper, Clamping Parts & procurement experience in critical items like Tank, Control Panel, Clamping Parts, Copper, Lamination, Radiator etc  Having experience in ERP &SAP Experience Packaging Engineer (AM), Apr.2015 –Nov.2015 (8 Month) VE Commercial Vehicle, Indore, MP (A Volvo & Eicher Motors Joint Venture)  Developing Packaging For Automotive components / Products & Line side material feeding/handling  Identifying Packaging Cost Saving opportunities and implementing alternate sustainable packaging  Responsible to resolve transit damages issues related quality concern  Defining Process, SOP's for packing & developing packaging vendors, procurement etc  Responsible for designing boxes like Plywood, Pinewood ,Crate box, Corrugation, PP Box, Metal Trolley design, Plastic bin, ,Corrugated box, Pallet etc as per the requirement.  Validation of existing packaging and supplier packaging to find out cost reduction opportunities & new product packing validation and conducting trail.  Finalizing the quotation, Coordinate with purchase to finalize the supplier & visiting supplier to review existing packaging standard.  Successfully design and develop the metal trolley / skid metal /bin /PP corrugated bin for returnable packing  Providing technical support to supplier regarding issue of packaging
  • 3.  Taking care of line side material handling(D2L) & allocating the location for newly added parts on production line  Development of trolley internal material handling from warehouse to line side feeding EXPERIENCE:- Packaging Engineer (D&D), 20th November 2013 – 27th April 2015 FICUSPAX Pvt Ltd. Pune, Maharashtra (Total Packaging Solutions)  Designing and developing unique & sustainable protective Packaging for finish products and for ease of handling, transportation & storage  Understand the specific customer needs and delivering a complete Packaging Solution for their products keeping in mind cost, material transportation and optimization  Developing relationships with customers obtain product performance feedback and provide required technical assistance / support as necessary.  Attend to all customer complaints and address them effectively with a root cause analysis and prevention. Provide technical support to customers and other departments in solving packaging related problems.  Successfully implemented CKD/SKD projects for various automotive company  Cost saving and cost avoidance in existing/new proposed packaging by changing part orientation, part nesting, controlling over packaging by study flow review, packaging optimization to reduce packaging and logistics cost.  Taylor made packaging design for heavy and complicated parts.  Developed the returnable packaging like metal trolley / stackable trolley and skids  Design and developed the all FEFCO standard boxes using Artios Cad with Kongsberg  Study the flow review of material / packaging movement and root cause analysis for packaging damage Experience Packaging Engineer (D&D), November 2011 – November 2013 NEFAB India Pvt Ltd. Pune, Maharashtra (Complete Packaging Solutions)  Visiting the clients place and collecting the existing packaging data and product related parameters and specification like size, weight, quantity, transportation, destination sensitive parts on the product etc  On the packaging inputs from the clients creating the alternative cost effective design with suitable material by keeping in mind handling, transportation, loading/unloading and full truck/container optimization and sharing the concept PPT for approval  Discussion with clients on proposed design for further modifications and changes made as per there requirements  Releasing the manufacturing drawing for production and conducting trail at clients place  Developed Packaging for various Automotive Components, continuous improvement in developed Packaging to optimized the packaging Cost, Successfully resolved transit related quality concerns to avoid any debit from customers  Designed & successfully executed a automotive machinery / equipment packaging project  Executed cost effective packaging for export/domestic and in returnable packing using in Metal skid/Bins  Renovated existing container designs to provide attractive and durable designs with increased storage capacity  Attending client meetings and identified scope for improvement in existing Packaging
  • 4.  Accurate and timely completion of design projects as per client’s requirements.  Improvements in existing packaging by alternative designing solution.  Upload the design/concept and drawings components in PLM Experience Trainee engineer (Design and Development), March 2011 to 7th November 2011 Shrinivas Engg. Auto Comp. Pvt. Ltd, Pune, Maharashtra. Worked Area: Pattern Shop (D&D)  Preparing gating calculation, mould scheme, gating layout.  Attend new item development trials for core box at core shop.  Attend new item development trials for pattern on HPML.  Trials records, correction, modification records maintain in History card file.  CAPA for development items through conc-diagram, root cause analysis.  Readiness of pattern/CB/FCSLF for production as per production plan.  Monthly Updating of Tooling life graph for pattern/CB & communication timely to concerned.  Work done with respect to ECN, after completion of work close the ECN and update the history  Maintain tooling/ equipment gauges and making calibration report after stipulated frequency. Honors and Awards Best Employee of the Month from Hind Rectifiers Ltd. Skills/ Strength:  Excellent knowledge in packaging design and development namely Pinewood/Plywood box, corrugated boxes, Metal trolley etc  Excellent in tools like Catia V5, Iron Cad, Artios Cad, Auto Cad, Pro-E  Packaging material procurement. 3D modeling. Container optimization  Supply Chain Management, Material Handling  Creativity, verbal and written communication skills and analytical and problem solving ability  Strong leadership and teamwork attributes  Advanced ability to make sketches, engineering drawings and to read technical drawing,  Quick learning ability, open-minded.  Good team player, determined, creative in thought process.  Knowledge of strength of machines. Personal Details:  Name : Arunkumar S Gourkar  Date of birth : 04-06-1989  Sex : Male  Marital status : Single  Location Preference: Anywhere in India  Hobbies : Reading News paper, listening to Music, Playing Cricket  Languages known : English, Hindi, Kannada & Marathi Declaration: I hereby declare that the above written particulars are right to the best of my knowledge and belief. Arunkumar