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MECHANICAL HACKSAW
WITH AUTOFEED
MT324 – ADVANCED PROJECT: DESIGN AND CONSTRUCTION
Professor: Robert Alves
Presented by,
Arjun Krishna Madhu(301148100)
Anu Thomas (301150284)
Sanju Santhosh (301166998)
Vishigen Ayassamy(301025563)
1
CONTENTS
• Introduction
• Numerical method
• Methodology
• Results and Discussions
• Conclusions
• References
2
INTRODUCTION
• Golf ball mechanism: to design a project that uses a rotating crank as
the source to lift a ball and transfer it to a cup.
Fig 1: showing the overview
3
NUMERICAL METHOD
• Torque: force that can cause an object to rotate about an axis.
• The force's magnitude and the perpendicular distance
between the torque calculation point and the force
application point determine the torque produced.
4
NUMERICAL METHOD –cont…
• Stress: The restoring force per unit area of the material.
F is the restoring force measured in Newton or N.
A is the area of cross-section measured in m2.
σ is the stress measured using N/m2 or Pa.
5
METHODOLOGY
• Cut the shaft to our preferred length.
• Lathe the shaft.
• Drill the hole.
• Tap ¼ inch threats on the bottom of the shaft to clamp to base.
• Welding the sprockets to the washers.
• Machining of blocks, crank.
• Fitting the bearing to the block, attach the shaft and gears.
• Putting the chain to the system by correction of its length.
6
METHODOLOGY- cont….
Fig 2: Machining the shaft
7
METHODOLOGY- cont….
Fig 3: Fixing the gear & chain
8
METHODOLOGY- cont….
Fig 4: Final Assembly
9
RESULTS AND DISCUSSIONS
• The Crank Design: to connect and rotate the sprocket gear that is
connected to another sprocket gear by the chain.
• made a horizontal crank.
• The new design handle is about 7 inches in length.
• It’s connected to the crank by a screw.
Fig 5: Crank mechanism 10
RESULTS AND DISCUSSIONS- cont….
• The Block Design: for the mounting for the shafts.
• consists of 2 blocks with one for the shaft of the crank (driver
shaft) and another for a driven shaft.
• includes 2 bearings (one on each side of the block) instead of
just one bearing.
Fig 6: Block with bearing 11
RESULTS AND DISCUSSIONS- cont….
• The Scoop’s handle: an arm that connects the scope to the chain while
carrying the golf ball.
Fig 7: Scoop handle 12
CONCLUSIONS
• Undermined several mechanical processes and each of the group
members has a fair amount of operations to carry out.
• Learned a lot in terms of different mechanical techniques and skills.
• The total design was fully constructed and is currently undergoing
testing.
13
REFERENCES
• Admin. (2022, July 5). Stress - definition, types, units, formula, examples.
BYJUS. Retrieved December 2, 2022
https://byjus.com/physics/stress/
• Admin. (2022, August 29). What is torque? - definition, formula, symbol,
unit, examples. BYJUS. Retrieved December 2, 2022
https://byjus.com/physics/torque/
• CLC2050-K1 # C2050 K1 attachment link - conveyor roller chain - two
bent tabs - one hole per tab. NitroChain.com. (n.d.). Retrieved December 2,
2022
https://www.nitrochain.com/c2050-conveyor-k1-attachment-connecting-link
14
Thankyou
15

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Final Presentation.pptx

  • 1. MECHANICAL HACKSAW WITH AUTOFEED MT324 – ADVANCED PROJECT: DESIGN AND CONSTRUCTION Professor: Robert Alves Presented by, Arjun Krishna Madhu(301148100) Anu Thomas (301150284) Sanju Santhosh (301166998) Vishigen Ayassamy(301025563) 1
  • 2. CONTENTS • Introduction • Numerical method • Methodology • Results and Discussions • Conclusions • References 2
  • 3. INTRODUCTION • Golf ball mechanism: to design a project that uses a rotating crank as the source to lift a ball and transfer it to a cup. Fig 1: showing the overview 3
  • 4. NUMERICAL METHOD • Torque: force that can cause an object to rotate about an axis. • The force's magnitude and the perpendicular distance between the torque calculation point and the force application point determine the torque produced. 4
  • 5. NUMERICAL METHOD –cont… • Stress: The restoring force per unit area of the material. F is the restoring force measured in Newton or N. A is the area of cross-section measured in m2. σ is the stress measured using N/m2 or Pa. 5
  • 6. METHODOLOGY • Cut the shaft to our preferred length. • Lathe the shaft. • Drill the hole. • Tap ¼ inch threats on the bottom of the shaft to clamp to base. • Welding the sprockets to the washers. • Machining of blocks, crank. • Fitting the bearing to the block, attach the shaft and gears. • Putting the chain to the system by correction of its length. 6
  • 7. METHODOLOGY- cont…. Fig 2: Machining the shaft 7
  • 8. METHODOLOGY- cont…. Fig 3: Fixing the gear & chain 8
  • 9. METHODOLOGY- cont…. Fig 4: Final Assembly 9
  • 10. RESULTS AND DISCUSSIONS • The Crank Design: to connect and rotate the sprocket gear that is connected to another sprocket gear by the chain. • made a horizontal crank. • The new design handle is about 7 inches in length. • It’s connected to the crank by a screw. Fig 5: Crank mechanism 10
  • 11. RESULTS AND DISCUSSIONS- cont…. • The Block Design: for the mounting for the shafts. • consists of 2 blocks with one for the shaft of the crank (driver shaft) and another for a driven shaft. • includes 2 bearings (one on each side of the block) instead of just one bearing. Fig 6: Block with bearing 11
  • 12. RESULTS AND DISCUSSIONS- cont…. • The Scoop’s handle: an arm that connects the scope to the chain while carrying the golf ball. Fig 7: Scoop handle 12
  • 13. CONCLUSIONS • Undermined several mechanical processes and each of the group members has a fair amount of operations to carry out. • Learned a lot in terms of different mechanical techniques and skills. • The total design was fully constructed and is currently undergoing testing. 13
  • 14. REFERENCES • Admin. (2022, July 5). Stress - definition, types, units, formula, examples. BYJUS. Retrieved December 2, 2022 https://byjus.com/physics/stress/ • Admin. (2022, August 29). What is torque? - definition, formula, symbol, unit, examples. BYJUS. Retrieved December 2, 2022 https://byjus.com/physics/torque/ • CLC2050-K1 # C2050 K1 attachment link - conveyor roller chain - two bent tabs - one hole per tab. NitroChain.com. (n.d.). Retrieved December 2, 2022 https://www.nitrochain.com/c2050-conveyor-k1-attachment-connecting-link 14