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Cem504 1
1.
©M. S. Ramaiah
University of Applied Sciences 1 Faculty of Engineering & Technology Module Code: CEM504 Module Title: Resource Management in Civil Construction Module Leader: Shrihari Naik shriharikn.ce.et@msruas.ac.in Session 1: Resource Planning Delivered by: Shrihari Naik
2.
©M. S. Ramaiah
University of Applied Sciences 2 Faculty of Engineering & Technology Session Objectives At the end of this session, student will be able to: – Explain the types of resources involved in construction – Explain the concept of resource planning – Describe the procurement process – Discuss the steps involved in identifying the resource requirements
3.
©M. S. Ramaiah
University of Applied Sciences 3 Faculty of Engineering & Technology Contents Types of resources- manpower, equipment, material, money and time; Resource planning, procurement, identification, personnel, planning for material, labour, time schedule and cost control; Systems approach in resource management, characteristics of resources
4.
©M. S. Ramaiah
University of Applied Sciences 4 Faculty of Engineering & Technology Types of Resources • Manpower • Equipment • Material • Money • Time
5.
©M. S. Ramaiah
University of Applied Sciences 5 Faculty of Engineering & Technology Types of Resources - Manpower • Maximum employment • No job security • Legislation is required for the following reasons – Terms of employment – Proper working conditions – Social security
6.
©M. S. Ramaiah
University of Applied Sciences 6 Faculty of Engineering & Technology Types of Resources – Manpower – contd.. Types of labour: Skilled labour Unskilled labour Masons Majdoors Carpenters Beldars Painters Bhisti Electricians House keeping labour Plumbers Helper Material shifting labour
7.
©M. S. Ramaiah
University of Applied Sciences 7 Faculty of Engineering & Technology Types of Resources – Manpower – contd.. • Safety manual has to be maintained • Trade unions should be established • Safety department – insurance of workers • Proper training – heavy machines • Basic facilities should be provided
8.
©M. S. Ramaiah
University of Applied Sciences 8 Faculty of Engineering & Technology Types of Resources - Equipment Purpose of equipment: • Reduce the number of labour • Reduce time • Increase the effectiveness Equipment selection: • Purchase or hire the equipment • Purchase – equipment needed for the entire project
9.
©M. S. Ramaiah
University of Applied Sciences 9 Faculty of Engineering & Technology Types of Resources – Equipment – contd.. Equipment selection: contd.. • Hiring – cost of equipment is high • Equipment available at the construction site • Use of standard equipment • Availability of spare parts • Suitability of local labour
10.
©M. S. Ramaiah
University of Applied Sciences 10 Faculty of Engineering & Technology Types of Resources – Equipment – contd.. Types of equipment: • Earth moving equipment – Excavation – Earth compaction • Hauling equipment • Hoisting equipment • Conveying equipment
11.
©M. S. Ramaiah
University of Applied Sciences 11 Faculty of Engineering & Technology Types of Resources – Equipment – contd.. Types of equipment: contd.. • Pile driving equipment • Tunnelling and rock drilling equipment • Pumping and dewatering equipment Equipment management checklist: • Economy of production, quality and speed of construction • Buying, hiring and leasing
12.
©M. S. Ramaiah
University of Applied Sciences 12 Faculty of Engineering & Technology Types of Resources – Equipment – contd.. Equipment management checklist: contd.. • Size and number of equipment • Petrol / diesel / electric • Suitability for local conditions • Mobile or stationary equipment • Finance of purchase
13.
©M. S. Ramaiah
University of Applied Sciences 13 Faculty of Engineering & Technology Types of Resources – Equipment – contd.. Equipment management checklist: contd.. • Examine the warranties while purchasing • Information on deficiencies / defects • Method statement of equipment used • Trained personnel for operation • Regular preventive maintenance, suitable access roads and foundation for equipment
14.
©M. S. Ramaiah
University of Applied Sciences 14 Faculty of Engineering & Technology Types of Resources – Materials Classification 1. Cementing Materials – Lime – Cement – Mortar, etc. 2. Solid Materials – Stones – Bricks – Iron – Timber
15.
©M. S. Ramaiah
University of Applied Sciences 15 Faculty of Engineering & Technology Types of Resources – Materials – contd.. Classification – contd.. 3. Protective Materials – Paints – Varnishes – Plaster, etc.
16.
©M. S. Ramaiah
University of Applied Sciences 16 Faculty of Engineering & Technology Types of Resources – Materials – contd.. Purchase: • Quality specification, quantity required, timing of requirement • Locate the suppliers, place the orders, procure the materials • Indents are prepared – item code, specification, quantity required, and time – checked by store personnel – prevent unnecessary buying • Authorized persons – requisition of purchase of materials – purchase manual
17.
©M. S. Ramaiah
University of Applied Sciences 17 Faculty of Engineering & Technology Types of Resources – Materials – contd.. Transportation: • Buyer’s premises to seller’s premises • Sales tax and octroi • Check posts • Co-ordinate with rail, road, ship etc. – lowest rates and earliest time
18.
©M. S. Ramaiah
University of Applied Sciences 18 Faculty of Engineering & Technology Types of Resources – Materials – contd.. Delivery and Distribution: • Carried on by inspection • Customer satisfaction – quality of the product • Checking – quality control department • No satisfactory results in inspection – delay in distribution
19.
©M. S. Ramaiah
University of Applied Sciences 19 Faculty of Engineering & Technology Types of Resources - Money Money Management: • Process of managing money • Investment, budgeting, banking and taxes • Investment management Financial analysis of a project: • Estimation of capital cost requirement • Source of financing
20.
©M. S. Ramaiah
University of Applied Sciences 20 Faculty of Engineering & Technology Types of Resources – Money – contd.. Main elements of capital cost: • Engineering and project management cost • Construction materials, manpower, and equipment costs • Management and supervision during construction • Land acquisition and construction financing • Inspection and testing
21.
©M. S. Ramaiah
University of Applied Sciences 21 Faculty of Engineering & Technology Types of Resources – Money – contd.. Sources of financing: • Equity capital • Preference capital • Secured debentures • Term loans • Capital subsidy and development loans
22.
©M. S. Ramaiah
University of Applied Sciences 22 Faculty of Engineering & Technology Types of Resources – Money – contd.. Financial Accounting Systems: • Accounting information – Internal reporting to the managers – day-to-day planning, monitoring and control – Internal reporting to the managers – aiding strategic plan – External reporting to owners, governments, regulators and outside parties
23.
©M. S. Ramaiah
University of Applied Sciences 23 Faculty of Engineering & Technology Types of Resources – Money – contd.. Cost Control: • Cost control document – recording financial transactions and giving an indication of progress and problems • Financial performance of the project • Keeping the project under financial control • Materials used and labour inputs within each job
24.
©M. S. Ramaiah
University of Applied Sciences 24 Faculty of Engineering & Technology Types of Resources - Time Importance: • Effective management and administration of contract time • Enhance the odds of successful project outcome • Basic understanding of: – Critical path scheduling techniques – Delay and how it occurs – Pros and cons of various scheduling techniques
25.
©M. S. Ramaiah
University of Applied Sciences 25 Faculty of Engineering & Technology Types of Resources - Time Delay: • Early attention and timely action • Identify the party responsible for the delay • Corrective action plan • Establishment of an effective method of inquiry • Timely and independent assessment of changes and delay issues
26.
©M. S. Ramaiah
University of Applied Sciences 26 Faculty of Engineering & Technology Resource Planning Introduction • Construction projects are more complex than ever before • Judicious scheduling and allocation of available resources • Important project resources – manpower, equipment, and materials • Supply and availability – seldom taken for granted
27.
©M. S. Ramaiah
University of Applied Sciences 27 Faculty of Engineering & Technology Resource Planning – contd.. Introduction – contd.. • Seasonal shortages, labour disputes, equipment breakdowns, competing demands, delayed deliveries, etc. • Meeting time schedules and cost budgets – work must be supplied with necessary resources • Basic objective of resource planning – supply and support field operations
28.
©M. S. Ramaiah
University of Applied Sciences 28 Faculty of Engineering & Technology Resource Planning – contd.. Introduction – contd.. • Responsibility of the Project Manager – identify and schedule future job needs • Determining long-range resource requirements for general planning and short-term resources for detailed planning • Modification of project plan and schedule – supply problems
29.
©M. S. Ramaiah
University of Applied Sciences 29 Faculty of Engineering & Technology Resource Planning – contd.. Human Resource Planning • 3 major categories – Office personnel – Construction personnel (field supervision and labour) – Construction subcontractors • Contractor’s personnel – a key to successful contracting • Construction managers – staffing the projects – personnel planning
30.
©M. S. Ramaiah
University of Applied Sciences 30 Faculty of Engineering & Technology Resource Planning – contd.. Human Resource Planning – contd.. Theoretical Personnel Loading Curves
31.
©M. S. Ramaiah
University of Applied Sciences 31 Faculty of Engineering & Technology Resource Planning – contd.. Human Resource Planning – contd.. Theoretical Personnel Loading Curves – contd..
32.
©M. S. Ramaiah
University of Applied Sciences 32 Faculty of Engineering & Technology Resource Planning – contd.. Human Resource Planning – contd.. Practical Personnel Loading Curves
33.
©M. S. Ramaiah
University of Applied Sciences 33 Faculty of Engineering & Technology Resource Planning – contd.. Human Resource Planning – contd.. Practical Personnel Loading Curves – contd..
34.
©M. S. Ramaiah
University of Applied Sciences 34 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel • Detailed craft loading curves and field supervisory team • Consider office support personnel – relatively small in number – loading curves are not practical • Number of labour-hours for each craft – construction cost estimate • Curve – number of people required to carry out the craft’s work
35.
©M. S. Ramaiah
University of Applied Sciences 35 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel – contd.. • Number of people = Manhours for that week Total hours in the work week • Composite total craft personnel count • S-curve – developed from total personnel plot – track the overall construction team’s progress – control phase of the project • Start and finish dates – project schedule
36.
©M. S. Ramaiah
University of Applied Sciences 36 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel – contd.. • Composite curve – sharp peak – overcrowded condition on a limited-access job site • Actual curve – tends to roll to the right – late project finish • Craft personnel peak-shaving • Using early start and late finish dates on non-critical activities
37.
©M. S. Ramaiah
University of Applied Sciences 37 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel – contd.. • Very large construction projects – total elapsed time is great enough to have multiple personnel peaks • Possibility of rolling to the right – super peak • Using personnel peak-shaving is very critical • Use of construction subcontractors
38.
©M. S. Ramaiah
University of Applied Sciences 38 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel – contd.. Planning Field Supervisory and Staff Personnel • Field personnel – field supervision and craft labour • Field supervision labour hours are very low compared to the craft labour hours • A simple list of the staff and their proposed duration of assignment • Number and quality of the field supervisory staff
39.
©M. S. Ramaiah
University of Applied Sciences 39 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel – contd.. Construction Subcontracting • Problems of communications, cost control, and quality – relatively easy to handle • Prime contractor’s field supervisors – available full-time • Supervise the activities of subcontractors – conformance to schedule, progress payments, and change orders
40.
©M. S. Ramaiah
University of Applied Sciences 40 Faculty of Engineering & Technology Resource Planning – contd.. Planning the Construction Project Personnel – contd.. Construction Subcontracting – contd.. • Mutual respect and project goal participation among the field staff and the subcontractors • Discuss problems with the management • Make personnel changes if necessary
41.
©M. S. Ramaiah
University of Applied Sciences 41 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning • Report resulting from the plan – division of procurement responsibility, bulk materials, and subcontracts • Survey of current market conditions, pricing trends, bulk materials availability, and vendor lists • Formulating project material resources plan and the project schedule
42.
©M. S. Ramaiah
University of Applied Sciences 42 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. • Important ---> required material and equipment needs for the contract be covered in the plan • Project success – availability of proper equipment and materials – support the project schedule • Today’s materials plan – detailed document listing – account code, quantities required, description, date, responsible supplier, etc. – computerized database
43.
©M. S. Ramaiah
University of Applied Sciences 43 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Long-delivery Materials • Important planning areas – Long-delivery equipment – Special materials and alloys – Common materials in short supply – Services and system requirements – Transportation systems
44.
©M. S. Ramaiah
University of Applied Sciences 44 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Long-delivery equipment – contd.. • Construction Manager – early review of project’s physical resources • Special attention to the items on the critical path • Preserve available schedule float • Prevent from slipping into negative float
45.
©M. S. Ramaiah
University of Applied Sciences 45 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Special Materials and Alloys • Review all materials specified – normally not stocked – special nature • Special treatment – casting, welding, and testing – delay in delivery • Technical staff or consultants – thorough investigation of potential delivery problem areas
46.
©M. S. Ramaiah
University of Applied Sciences 46 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Common Materials in Short Supply • Structural steel, concrete, and reinforcing bars • Planned for and delivered on time – to meet the schedule • Not to be overlooked on large projects
47.
©M. S. Ramaiah
University of Applied Sciences 47 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Services and Systems • Critical on large projects • Project scheduling, accounting, cost-control, and administrative systems • Necessary manual or computerized project-control systems effectively implemented
48.
©M. S. Ramaiah
University of Applied Sciences 48 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Services and Systems – contd.. • Computers – hardware, software, and communication resources planned and implemented • Some items will fall on critical path and some will not • Critical items – discovered early
49.
©M. S. Ramaiah
University of Applied Sciences 49 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Transportation Systems • Large construction projects – international flavour – site location or purchasing sources • Special case – prefabricated elements – special loading, transportation, and receiving facilities • Significant amount of imported materials – overall marshalling of shipments, import licenses, custom regulations, dockside security, and invoicing – purchasing manager
50.
©M. S. Ramaiah
University of Applied Sciences 50 Faculty of Engineering & Technology Resource Planning – contd.. Construction Material Resources Planning – contd.. Transportation Systems – contd.. • Materials management plan – legal and quasi-legal factors – getting goods on time • Construction Manager – review the complete plan – assure field construction needs are supported
51.
©M. S. Ramaiah
University of Applied Sciences 51 Faculty of Engineering & Technology Procurement The Procurement Process 1. Define Business Need 2. Develop Procurement Strategy 3. Supplier Evaluation and Selection 4. Negotiation and Award of Contract 5. Induction and Integration
52.
©M. S. Ramaiah
University of Applied Sciences 52 Faculty of Engineering & Technology Procurement – contd.. 1. Define Business Need • Fundamental requirements • Understand the difference between a requirement and a solution • Outsourced solution
53.
©M. S. Ramaiah
University of Applied Sciences 53 Faculty of Engineering & Technology Procurement – contd.. 2. Develop Procurement Strategy • Scale of project • Wide range of potential solutions and approaches • Market research • Supplier selection
54.
©M. S. Ramaiah
University of Applied Sciences 54 Faculty of Engineering & Technology Procurement – contd.. 3. Supplier Selection and Evaluation • Evaluate the available solutions • Formal tender process or online auction • Criteria for comparing different solutions and suppliers • Giving weightages to the criteria
55.
©M. S. Ramaiah
University of Applied Sciences 55 Faculty of Engineering & Technology Procurement – contd.. 4. Negotiation and Award • Detailed negotiations are undertaken • Considering carefully the process by which the goods or services will be ordered and approved • Considering the whole Purchase to Pay (P2P) process
56.
©M. S. Ramaiah
University of Applied Sciences 56 Faculty of Engineering & Technology Procurement – contd.. 5. Induction and Integration • No goods or services should be ordered or delivered until the contract is signed • P2P process – to be in place – to be understood on both, buyer side and supplier side • Service levels – measured and KPIs put in place • Regular reviews
57.
©M. S. Ramaiah
University of Applied Sciences 57 Faculty of Engineering & Technology Identification Steps involved in identifying the resource requirements 1. Review the project scope and activities/ tasks list – Project’s requirements for people, equipment and material resources 2. Gather historical information – Old project files, databases, and people – Similar projects – Types and number of resources, duration of tasks
58.
©M. S. Ramaiah
University of Applied Sciences 58 Faculty of Engineering & Technology Identification – contd.. Steps involved in identifying the resource requirements – contd.. 3. Consider how resource quantities, capabilities, and quality affect the duration of the activities – Collect information – Project in hand – Similar projects – Refine the duration estimates
59.
©M. S. Ramaiah
University of Applied Sciences 59 Faculty of Engineering & Technology Identification – contd.. Steps involved in identifying the resource requirements – contd.. 4. Identify the resource types and quantities needed – Labour (or Human Resource) – Equipment – Material
60.
©M. S. Ramaiah
University of Applied Sciences 60 Faculty of Engineering & Technology Identification – contd.. Steps involved in identifying the resource requirements – contd.. 5. Ask for an expert’s judgement – Present the resource requirements – individual expert or a group of experts – Assess and advise on suitability and appropriateness
61.
©M. S. Ramaiah
University of Applied Sciences 61 Faculty of Engineering & Technology Identification – contd.. Steps involved in identifying the resource requirements – contd.. 6. Examine the adequacy of resources – Examine the sufficiency of internal resources – in terms of quantity, skills, experience and expertise – Result of adequacy examination, organizational policies regarding staffing, and the rental and purchase of supplies and equipment – External resources
62.
©M. S. Ramaiah
University of Applied Sciences 62 Faculty of Engineering & Technology Systems Approach in Resource Management • Collection of interrelated parts acting together – achieve some goal • Set of objects working together with relationships between the objects and their attributes related to each other and to the environment • System – management – set of different independent parts working together in interrelated manner – set of objectives
63.
©M. S. Ramaiah
University of Applied Sciences 63 Faculty of Engineering & Technology Systems Approach in Resource Management – contd..
64.
©M. S. Ramaiah
University of Applied Sciences 64 Faculty of Engineering & Technology Systems Approach in Resource Management – contd.. Elements of Systems Approach • Organization – unified and purposeful system – interconnected, interacting and interdependent parts • Subsystem – influences other sub-systems and the system as a whole • Position and function – analysed and understood – to other sub- systems and to organization as a whole
65.
©M. S. Ramaiah
University of Applied Sciences 65 Faculty of Engineering & Technology Systems Approach in Resource Management – contd.. Elements of Systems Approach – contd.. • Sub-system – strength – association and interaction with the other sub-systems • Collective contribution of the organization – greater than the aggregate of individual contributions – synergy • Boundary – separation from environment – internal and external parts to organization
66.
©M. S. Ramaiah
University of Applied Sciences 66 Faculty of Engineering & Technology Systems Approach in Resource Management – contd.. Elements of Systems Approach – contd.. • Reaction or response of the environment to the output – feedback – evaluating and improving the functioning of the system • Operation of organizations – several alternative ways of doing the same thing or achieving the same goal
67.
©M. S. Ramaiah
University of Applied Sciences 67 Faculty of Engineering & Technology Systems Approach in Resource Management – contd..
68.
©M. S. Ramaiah
University of Applied Sciences 68 Faculty of Engineering & Technology Characteristics of Resources • Three main characteristics – Utility – Limited availability – Potential for depletion or consumption
69.
©M. S. Ramaiah
University of Applied Sciences 69 Faculty of Engineering & Technology Summary • Types of resources – Manpower – Equipment – Material – Money – Time • Basic objective of resource planning – supply and support field operations
70.
©M. S. Ramaiah
University of Applied Sciences 70 Faculty of Engineering & Technology Summary – contd.. • Responsibility of the Project Manager – identify and schedule future job needs • Determining long-range resource requirements for general planning and short-term resources for detailed planning • Modification of project plan and schedule – supply problems
71.
©M. S. Ramaiah
University of Applied Sciences 71 Faculty of Engineering & Technology Summary – contd.. • Number of people = Estimated hours to be expended that week Hours in the work week • Procurement process 1. Define Business Need 2. Develop Procurement Strategy 3. Supplier Evaluation and Selection 4. Negotiation and Award of Contract 5. Induction and Integration
72.
©M. S. Ramaiah
University of Applied Sciences 72 Faculty of Engineering & Technology Summary – contd.. • Steps involved in identifying the resource requirements – Review the project scope and activities/ tasks list – Gather historical information – Consider how resource quantities, capabilities, and quality affect the duration of the activities – Identify the resource types and quantities needed – Ask for an expert’s judgement – Examine the adequacy of resources
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