Juki rs 1 pick and place machine

Fast Smart Modular Mounter
RS-1
PRODUCT SPECIFICATIONS

Important
(1) No part of this document may be copied or reproduced without the prior
permission of JUKI Corporation. (Including software and program)
(2) The contents of this document are subject to change without notice.
(3) This manual is prepared with extreme care. However, if you have any question
or ﬁnd any error or omission in writing, contact our dealer or JUKI Corporation.
(4) JUKI Corporation shall disclaim all the responsibility for any trouble resulting
from the user's abnormal operation regardless of Item (3).
(5) Microsoft, Windows are registered trademarks or trademarks of Microsoft
Corporation in the United States and /or other countries.
The company names and product names mentioned in this document are
generally registered trademarks or trademarks of the respective companies.

Table of contents
1 Introduction............................................................................................................................... 1
1.1 General........................................................................................................................................1
2 Features..................................................................................................................................... 2
3 System Configuration............................................................................................................... 5
4 Specifications............................................................................................................................ 8
4.1 Features of each model ...............................................................................................................8
4.2 Mechanical/Electrical Specifications ............................................................................................9
4.2.1 Usage environment conditions ...............................................................................................9
4.2.2 Outside dimension (except for the largest projections).........................................................10
4.2.3 Mass.....................................................................................................................................10
4.3 Component placement Cycle Time (The number of component to be placed per hour)............11
4.4 Nozzles......................................................................................................................................12
4.5 Applicable Component...............................................................................................................13
4.6 Component Placement Accuracy...............................................................................................18
4.7 Applicable PWBs .......................................................................................................................19
4.7.1 PWBs transport direction......................................................................................................19
4.7.2 PWB sizes and Mass............................................................................................................19
4.7.3 Function correcting the PWB positions.................................................................................22
5 Various function...................................................................................................................... 25
5.1 List of function............................................................................................................................25
5.2 Functional descriptions ..............................................................................................................26
5.2.1 Bad mark detecting function (OCC)......................................................................................26
5.2.2 Height Measurement System (HMS) ....................................................................................26
5.2.3 Component quantity control..................................................................................................26
5.2.4 Vacuum pump ......................................................................................................................26
5.2.5 Auto PWB width adjusting function.......................................................................................26
5.2.6 Feeder Float Sensor.............................................................................................................26
5.2.7 Component database ...........................................................................................................27
5.2.8 Low load control....................................................................................................................27
5.2.9 Tape cutter unit.....................................................................................................................28
5.2.10 54mm・27mm・10mm view camera .....................................................................................28
5.2.11 Feeder exchange Trolley system........................................................................................28
5.2.12 Component Verification(CVS).............................................................................................28
5.2.13 Rear Side Operation Unit....................................................................................................29
5.2.14 Offset Placement After Solder Screen-Printing...................................................................29
5.2.15 Light for Recognizing Solder...............................................................................................30
5.2.16 Coplanarity .........................................................................................................................30
5.2.17 Electrical Leakage Breaker.................................................................................................31
5.2.18 Conveyor extension（150mm） ............................................................................................31
5.2.19 Conveyor extension（250mm） ............................................................................................31
5.2.20 Mini signal light ...................................................................................................................31
5.2.21 Flexible Calibration System, The adjustment jig (FCS).......................................................31
5.2.22 Support pin .........................................................................................................................31
5.2.23 IC Collection Belt ................................................................................................................31

5.2.24 Software to support production...........................................................................................32
6 Component supply unit.......................................................................................................... 33
6.1 Feeder Bank Specifications .......................................................................................................33
6.1.1 Feeder Bank Specifications ..................................................................................................33
6.1.2 Maximum Number of Feeders Available on the Machine .....................................................33
6.2 Tape Feeder ..............................................................................................................................35
6.2.1 Tape feeder for electric bank ................................................................................................35
6.2.2 Feeder setup stand...............................................................................................................37
6.2.3 Feeder calibration jig ............................................................................................................38
6.2.4 Stick Feeder .........................................................................................................................39
6.3 Tray Holder ................................................................................................................................41
6.4 MTS ...........................................................................................................................................41
6.4.1 Overview...............................................................................................................................41
6.4.2 Options .................................................................................................................................43
6.5 MTC...........................................................................................................................................44
6.5.1 Overview...............................................................................................................................44
6.5.2 Options .................................................................................................................................44
6.6 DTS............................................................................................................................................45
6.6.1 Overview...............................................................................................................................45
7 Control System ....................................................................................................................... 46
7.1 Control .......................................................................................................................................46
7.1.1 Saving a program .................................................................................................................46
7.1.2 Limit of a production program ...............................................................................................46
7.2 Production Mode........................................................................................................................46
8 Other Specifications............................................................................................................... 47
8.1 Electrical interfaces....................................................................................................................47
8.1.1 Kinds and meanings of electrical signals..............................................................................47
8.2 Specifications for connections between the front and rear devices ...........................................48
8.2.1 Specifications of the connecting cable..................................................................................48
8.3 Data interface ............................................................................................................................48
8.4 Utility connections......................................................................................................................48
9 Safety specifications .............................................................................................................. 49
9.1 Standards specifications............................................................................................................49
10 Reliability specifications...................................................................................................... 50
10.1 Reliability of the machine (Devices).........................................................................................50

1 Introduction
1.1 General
The RS-1 is a multiple-head type general-purpose mounter that constitutes the core of the
next-generation flex modular line, and its safety, reliability, serviceability and economic efficiency
are increased further, while it inherits the flexibility performance under the modular concepts that
have been built up until now.
Use of a newly developed parallel 8-nozzle head with the up/down integrated drive function
supports 1-head solution that can place components ranging from 0.25 × 0.125 mm extremely
small components to 50 × 150 mm large components without changing the head.
As the RF feeder is used together, a placement tact of 42,000 CPH is achieved under the optimal
conditions. Additionally, as a high power rotation motor is equipped as standard, components with
a size of 50 mm x 150 mm that have a large moment of inertia can also be placed.
Additionally, as the newly developed 8-nozzle head described previously covers a placement area
of up to 650 mm of the movement stroke,one clamp with 650 mm × 370 mm, twice clamp at 950
mm × 370 mm,Furthermore, by combining transport extension, it is possible to mount on a PWB
with a size of up to 1200 mm × 370 mm.
Furthermore, a combination of this machine and the ｆloor productivity improvement support system
allows you to comprehensively manage and optimize various tasks and information related to
productions performed with mounters per floor (that is, production site). This helps you to improve
the productivity and manufacturing quality, and reduce the cost by enhancing the efficiency.
*For the detailed functions of ｆloor productivity improvement support system , refer to " Each
system instruction manual"
- 1 -

2 Features
(1) High Speed Placement of Components
① Use of a laser alignment sensor that can recognize eight nozzles simultaneously ensures
high-speed placement.
② A ZA-axis that drives the laser sensor up or down according to the height of the mounting
component is installed.
③ The weight of the head unit is reduced 10% when compared to that of the conventional
machine. This improves the placement speed.
④ Use of a RF feeder shortens the distance from the pickup position to the PWB.
⑤ Use of a new VCS that utilizes the multi-recognition system makes it possible to recognize
four components simultaneously and improves the placement tact of image recognition
components.
(2) Effective tact
① Automatic tool change unit (ATC) allows nozzles to be replaced at the same time. In addition,
nozzles can be allocated automatically so that they can be located optimally for PWB
production.
② The machine allows you to set the nozzle movement height according to the height of a
component(s) placed on a board to reduce the component placement cycle time.
③ The ZA-axis that moves the laser sensor up or down controls the Z-axis stroke to the
shortest level according to the height of the component.
(3) Operation rate
① The following devices for supplying components with a tray: DTS (TR1RB), MTS (TR8SR,
TR5SNX and TR5DNX) and MTC (TR6SNV and TR6DNV) can be attached on the machine.
- The appearance of a TR8SR is very compact (its width is narrow), and this feature allows
this device to be installed on the bank on which a tape feeder (up to 20 8-mm tape feeders)
is installed also.
- The time required to replace a tray with another one with a TR1RB is 1/4 of that of a
conventional device (when “Fast 2” is selected as the tray replacement speed).
② The Height Measuring System (HMS) equipped as the standard device allows you to check
the component pick-up height and to perform a teaching operation easily.
③ If the Non-stop Operation function is used, the side from which components are picked up is
automatically switched to the rear side when components run out on the front side, so that
the machine can be refilled with components without stopping. (Optional)
④ The machine supports heading of the first component by recognizing a pocket with the OCC
when a new tape component is set.
(4) Low Frequency of Failure Occurrence / Low Component Lost Rate
① Since the laser unit continues monitoring the component pick-up condition until just before a
component is placed on a board, it allows you to check whether a component drops or not.
② The function of self-calibrating the timing of releasing the vacuum pressure prevented the
components at a placement moment from being brought back.
③ The support table that holds a PWB during the production is driven by motor so that the
PWB is unclamped without being vibrated, which means that the placed components are not
shifted. The time of clamping and unclamping the PWB has been reduced as well.
④ As the vacuum pump is mounted, the air supply is stable during component pickup.
- 2 -

⑤ The pickup position automatic correction function ensures the stable pickup operation.
⑥ The component is returned to the feeder after measurement in the component measurement
operation during component data creation.
⑦ The machine can automatically collect a deficit component such as one whose leg is bent
even though components are supplied by a shuttle of a matrix tray changer (MTC).
⑧ The machine can determine the side of a square chip, front or rear, by checking the
differences in brightness and darkness of the chip when it is recognized with a VCS.
(5) Versatility
① Regarding the VCS lighting to be used for component recognition, the type (axial falling, side,
downward, or transmission) and the wavelength (color) can be switched. Fine lighting
control can also be exerted. Accordingly, the recognizing capacity of QFP, BGA, and FBGA
and the applicability to odd-shape components have been improved. The operator can
select lighting matched to each component.
② As a lighting unit that permits light quantity adjustment under software control is used,
resulted in enhancing both recognizing the marks on the flexible PWBs and the same via the
pattern matching function. The function of recognizing the area marks also made it possible
to place a multiple number of components upon a set of mark corrections.
➂ A bad mark indicating a defective circuit can be detected with an OCC. In addition, the
“extension bad mark” function that can freely set a mark position and the “global bad mark”
function that can detect whether there is a bad marks on a board in advance are supported
to reduce the recognition time.
④ 54 mm・27mm・10mm view camera is prepared as an optional image recognition camera.
⑤ The components can be picked up and placed under a certain amount of load by adopting a
load calibration stage (load cell) and a load control nozzle. (Optional)
⑥ The Component Verification System (CVS), which checks the resistance vale, electrostatic
capacitance and polarity of a component before production starts, is provided.
(6) High Flexibility
① The θ-axis is equipped with a high power rotation motor as standard and supports large
shape components with a large moment of inertia.
② Program data created with a conventional CX, FX or KE-series mounter can be loaded to
these mounters.
③ Combination with productivity improvement support system enables a composition of a line mixed
with existing machines. Even while producing PWBs, programs covering whole the line can
be created and/or edited from the productivity improvement support system client side.
④ An idle transport can be operated at a state of freeing the servomotors for heads and client
X/Y axis.
(7) Operability
① Adopted is the user interface that does not use any input device such as a keyboard and a
mouse thanks to a wealth of graphics and data input via the touch panel.
② In addition to display the language (English, Japanese or Chinese), the display can be
switched in real time.
③ Installing a USB port permits using a memory unit such as USB flash memory.
This allows you to move a production program more easily.
- 3 -

④ The "component database" including the part name, type, size, nozzles to be used, vision
recognition data, etc. can be edited by a PC on the outside. The database can be shared
by two or more number of devices.
(8) High Maintainability
① A head filter is provided at the upper section of the head so that it can be replaced easily.
② A maintenance oriented structure is used, allowing you to replace key components or
consumable parts easily.
③ The maintenance assistance function that self-diagnoses an error that has occurred at the
machine and notifies a user where the problem has occurred as a warning is added to the
machine
- 4 -

3 System Configuration
○: Equipped as standard △: Option -: No setting
Model name RS-1 Remarks
Basic configuration
Attached heads
8-nozzle head ○
Offset correction camera (OCC) ○
Laser recognition system LNC120-8 ○
Placement monitor －
Height Measurement System (HMS) ○
Lighting Unit for Solder Recognition △
Bad mark detecting function ○ This is the function for recognizing a mark with the OCC.
Vision recognition component position correcting unit (VCS)
54 mm view camera △ Factory-set option
Power supply unit
Emergency stop button ○
ATX power supply unit
(equipped with the UPS function)
○
Electric leakage breaker △
Power supply transformer assembly
△ Applied to AC 220 V / AC 240 V / AC 380 V
/ AC 400 V / AC 415 V specification
I/O control unit ○
Motor control unit ○
X-Y control unit ○
Interior/exterior finish and equipment
Signal light (equipped with a buzzer) ○
Mini signal light △ Factory-set option
Adjuster Rubber Sheet －
Caster －
Pneumatic device piping system
Air regulator ○
Vacuum pump ○
Main line filter －
Board transport device (conveyor)
Placement station ○
Single-lane conveyor ○
Front rail reference ○
Automatic board width adjustment device ○
Conveyor extension △ Factory-set option(150mm・250mm)
Longer-sized board ○
Conveyor stopper ○
Operation system
Liquid Crystal Display ○
Keyboard with a trackball －
SSD ○
LAN port Ethernet ○
USB port ○
Rear-side operation unit △ Factory-set option
DVD/CD-ROM drive (USB) △
Floppy disk drive (USB) －
- 5 -

Equipment
Feeder float sensor ○
Automatic Tool Change unit (ATC) ○
Large-sized component trash box －
Flexible Calibration System (FCS) ○
FCS adjustment jig △
SOT direction inspection table －
Component Verification System (CVS) △
Coplanarity △
Low load control △
High load control －
Offset Placement After Solder Screen-printing △
Production support system
Component database ○ Separate PC is required.
External Programming Unit (EPU) -
Floor productivity improvement
support system
IS －
IS Lite －
IFS-NX △
JaNets △
White list type anti-virus software ○
Component supply device
Feeder bank for supporting an electric tape feeder
Fixed type(front) △ Factory-set option
Fixed type( rear) △ Factory-set option
Designed for a feeder exchange trolley
Feeder exchange trolley (RF/EF) △ Factory-set option
Feeder exchange trolley (RF) △ Factory-set option
Remaining tape disposition
Tape cutter ○
Trash box △
Component supply unit
EF series electric feeder △ When you attach an RF_ETF _Attachment on the RF/EF
bank, an EF series electric feeder can be attached on
the bank. (When you use this RF_ETF_Attachment,
non-teaching is not supported and the simultaneous
component pick-up is not guaranteed.) Note that an
EF08HDR is not included as an available feeder, and
that an EF72FS and an EF88FS can be provided as a
customized product respectively.
RF series electric feeder △
EF series electric Stick feeder
△
When you attach an RF_ETF_Attachment on the RF/EF
bank, an EF series electric Stick feeder can be attached
on the bank. (When you use this
RF_ETF_Attachment, non-teaching is not supported
and the simultaneous component pick-up is not
guaranteed.)
Only feeders whose revision is C or later are supported.
Tray supply unit
TR8SR (MTS) △
TR7D －
TR5SNX △ Supported in Rev. G or later
TR5DNX △ Supported in Rev. G or later
TR6SNV △ Supported in Rev. D or later
TR6DNV △ Supported in Rev. E or later
TR1RB △
Tray holder △ Two types of full type and half type
Other supplied devices
IC collection belt △
Linear type transcription unit
(To be installed on the main unit / front or rear)
－
Linear type transcription unit
(To be attached on an electric bank/front or rear)
－
- 6 -

Rotary type transcription unit
(To be attached on a bank/front or rear)
－
Feeder setup stand for electric feeder (EF) △
Feeder setup stand for electric feeder (RF) △
RF_ETF_Attachment, △
- 7 -

4 Specifications
4.1 Features of each model
Table RS-1 Basic specifications
Model name RS-1 Remarks
Recognition
device
LNC120-8 Standard
VCS Option
Board transport
Maximum supported
board size
3 buffer, Once clamp: 360 (L) x 370 (W) mm
1 buffer, Once clamp::650 (L) x 370 (W) mm
1 buffer, Twice clamp::650 (L) x 370 (W) mm
Board transport
reference
Front reference
Board transport
direction
Right to left or left to right
• Transport direction can be switched by
software.
• If you change the transport direction, it is
necessary to change the mounting position of
the conveyor stopper and WAIT sensor 2.
Conveyor height 900 mm ± 20 mm (950 mm ± 20 mm when the option is set)
Supported languages Japanese, English or Chinese is selected in real time
Component height Automatic control of 1, 6, 12, 20, 25 mm
Component
placement
speed
Square chip (IPC9850) 29,000 (CPH)
IC component 11,300 (CPH)
Component size
LNC120-8 0.3x0.15 to □50mm
VCS
(54 mm view camera)
(OP)
Batch recognition: □3.0 to □50mm
Division recognition: Up to 50×150/□74
VCS
(27 mm view camera)
(OP)
Batch recognition：□1.0x0.5~□24mm
Division recognition：～24x72（Up to 1x3）
VCS
(10 mm view camera)
(OP)
Batch recognition：0.25x0.125～□8mm
Division recognition：～□16（Up to 2x2）
Placement
accuracy
LNC120-8
±50μm (Cpk≧1)
（±35μm (Cpk≧1) : 03015/0402）
Image recognition ±30μm
Number of components to be placed Maximum 112 component types (when an RF08AS is used)
Maximum 90 component types when a
large-diameter reel is set in full load condition
(when an RF08AS is used)
EN specification. Correspondence
Non-stop image recognition. Supports S-VCS
- LNC120-8 (Laser Align New Concept) : It is a laser unit of components for positioning.
- VCS (Vision Centering System) : This is an image recognition device to recognize leads of ICs or connectors, balls of
BGAs or FBGA, etc. This is an image recognition unit for positioning components.
· S-VCS (Scanning Vision Centering System): This function enables image recognition with high-speed nonstop
using VCS.
- 8 -

4.2 Mechanical/Electrical Specifications
4.2.1 Usage environment conditions
RS-1
Power supply
Voltage
Three-phase 200V AC ±10% (Standard)
Three-phase 220V, 240V, 380V, 400V, 415V AC ±10% (Option)
(See Note 1)
Frequency 50/60Hz
Rated apparent power 2.2kVA
Air supply
Air pressure 0.5±0.05 MPa dry air
Maximum air
consumption
50 L/min (ANR) (See Note 2)
Environment
requirements
During operation
Ambient temperature + 10 to + 35 °C
Placement accuracy
guarantee temperature
+ 20 to + 25 °C
Relative humidity 50% RH or less (No condensation)
Altitude 1,000m or less
During transportation
or storage
Ambient temperature - 15°C to + 70°C
Relative humidity 20 % to 95% RH (No condensation)
Noise 73 dB (A) or less (See Note 3)
Note 1: No power supply cable at the primary side is attached thereto.
We make NO WARRANTIES against any accident of the primary side wiring caused by
short–circuit of the power cable and so on. Please use a 5.5mm2
or more diameter of
power cable for each phase. (Note: the appropriate cross-section area of the cable varies
depending on the supplied power voltage and the length of the power cable.)
Cable length (m)
Conductor cross section (mm
2
)
200/220/240V 380/400/415V
Less than 20 5.5 5.5
30 8.0 5.5
40 10.0 6.0
50 14.0 6.0
・Peak current (at AC200V 3phase power) : 40A
Note 2: ANR conditions are as follows: Temperature = 20°C, Absolute pressure = 0.1MPa
(=100kPa=1bar), Relative humidity = 65%
The necessary air supply shall be calculated as follows:
In case of 100 L/min (ANR), 100/0.926 (Coefficient) = 108.0 L/min: 108.0 L/min or more
air supply is required.
Note 3: This value was measured with conforming to the JIS Z8731 regulation.
- 9 -

4.2.2 Outside dimension (except for the largest projections)
Unit: mm
Dimensions
A (transport length) 1,500
C (depth: excluding LCD) 1,810
H (transport output amount) 50
I (PWB transport path from the front side of the cover) 604
* The tolerance of the above dimensions is ±5 mm.
Unit: mm
Transport height
Dimensions
900mm 950mm
B (Top surface of the transport belt from the floor) 900 950
E (Top surface of the cover from the floor) 1,440 1,490
G (Top surface of the signal light from the floor) 1,905 1,955
4.2.3 Mass
1,700Kg
* Excluding options
A
B
C
E
G
I
H H
- 10 -

4.3 Component placement Cycle Time
(The number of component to be placed per hour)
① Laser recognition
29,000 CPH
*1: This is the number of components to be placed for one hour when 400 pieces of 0603 and
1005 capacitors are placed onto a 200 mm x 200 mm board at an angle of 0, 90, 180 and
270 degrees sequentially. (This method conforms to the IPC9850 regulation.)
② Image recognition
Unit: CPH
Supply equipment RS-1
Feeder *1 11,300
MTS (TR8SR) *2 5,700
*1: For a tape feeder (RF08AS), it indicates the placement cycle time to be applicable when
lead components whose outer dimensions are 7 mm x 7 mm or less are placed from a
tape feeder attached on the rear side.
*2: This is the number of components to be placed for one hour when 32 pieces of QFP and
BGA whose outer dimension is 7 mm x 7 mm or less are placed onto a 330 mm x 250 mm
board at an angle of
0, 90, 180 and 270 degrees sequentially.
*3: The time for nozzle replacement, board transport and BOC mark recognition is excluded.
- 11 -

- 12 -
4.4 Nozzles
Various types of nozzles have been designed to increase the reliability of placement of each type
of components as shown in the table below.
Table Nozzles type
Nozzle
Applicable components (reference) and remarks
NO.
Internal
diameter of
a nozzle
External
diameter of
a nozzle
7500 2-0.4 1.0 x 0.5 1005, 1608, 2012 *See Note1 ,SOT (Molding: 1.6 x 0.8)
7501 0.25 0.7 x 0.4 0603
7502 0.4 0.7 1005
7503 0.6 1.0 1608, 2012, SOT (Molding: 1.6 x 0.8), SOT (Molding: 2.0 x 1.25)
7504 1.0 1.5 2012, 3216, SOT23, SOT (Molding: 2.0 x 1.25)
7505 1.7 3.5 Aluminum electrolytic capacitor(small), tantalum electrolytic capacitor, trimmer
7506 3.2 5.0 Aluminum electrolytic capacitor (medium), SOP (narrow type), SOJ, Connector
7507 5.0 8.5 Aluminum electrolytic capacitor (large), SOP (wide type), TSOP, QFP, PLCC, Connector
7508 8.5 x 6.5 10.0 x 8.0 QFP, PLCC, BGA
7509 0.1 0.4 x 0.2 0402 only
Note1 : Since a theta error may occur due to the shape of the surface of a 2012R component to be
picked up (such as differences of manufactures and/or resistance values), use a No. 7504 nozzle
if you have to place 2012R components in the high density
(the gap between the adjacent components: 0.3 mm or less).
Note : When recognizing the square chip image, Be sure to use a CVS nozzle to prevent a component
from being recognized by mistake.
Unit: mm
NO. 7500 7501 7502 7503 7504 7505 7506 7507 7508 7509
Appearance
Outer
Diameter
1.0x0.5 0.7x0.4 0.7 1.0 1.5 3.5 5.0 8.5 10.0 x 8.0 0.4×0.2mm
Inner
Diameter
2x0.4 0.25 0.4 0.6 1.0 1.7 3.2 5.0 8.5 x 6.5 0.1mm
Fig. Nozzle shape

4.5 Applicable Component
(1) Component size and component height
<RS-1>
Recognition method Applicable size Remarks
Length x
width
Component
dimensions
Laser recognition LNC120-8 (Note 4) 03015 to □50
Batch vision
recognition
(See Note 1.)
54 mm view camera
(See Note 2.)
Reflected
illumination
□3.0 to □50.0
Mold size □1.7mm or more
Transmitted
illumination
□3.0 to □50.0
24 mm view camera
Reflected
illumination 1005～□24.0
Transmitted
illumination □3.0～□24
10 mm view camera
Reflected
illumination 0.25x0.125～□8
Transmitted
illumination □3～□8
Vision division
recognition
(See Note 1)
54 mm view camera
Reflected
illumination
Maximum:
50 x 150 (when divided into 1 x 3)
□74 (when divided into 2 x 2)
Transmitted
illumination
Maximum:
50x120 (when divided into 1 x 3)
Short side 17mm or more
24 mm view camera
Reflected
illumination
～24x72（1x3）
～□48（2x2）
10 mm view camera
Reflected
illumination
～□16（2x2）
Component
height
Laser recognition LNC120-8
Category 1 0.05 to 1
See "(2) Recognition height of
laser recognition component".
Batch vision
recognition
54 mm view camera 0.01 to 25
For the height restriction according
to the component size, see "(3)
Recognition height of image
recognition component".
24 mm view camera 0.01～25
Vision division
recognition
54 mm view camera
Diagonal line length,
less than 86
0.01 to 25
Diagonal line length,
86 or more
0.01 to 2.0 or 10.0
Lead pitch
Laser
recognition
LNC120-8 0.65 or more
Lead pitches and ball pitches
cannot be recognized by laser
recognition.
VCS
recognition
(See Note 3)
54 mm view camera 0.38 to 2.54
24 mm view camera 0.20～2.54
10 mm view camera 0.2～0.5
Ball pitch
Laser
recognition
LNC120-8 1.00 to 3.00
recognition.
VCS
recognition
(See Note 3)
54 mm view camera 0.50 to 3.00
- 13 -

10 mm view camera
0.1～0.5
Ball diameter
VCS
recognition
(See Note 3)
54 mm view camera φ0.3 to φ1.0
24 mm view camera φ0.10～φ0.63
10 mm view camera φ0.04～0.2
Lead length
VCS
recognition
(See Note 3)
54 mm view camera 0.4～
recognition.
Unit: mm
Note 1: When the back light is used to recognize a lead, the lead looks thinner because completely
parallel light is not used.
For some area of the field view, the light illumination from the bottom is used as the back light
with being reflected onto the background plate of the head. Therefore, the lead looks further
narrower when it is positioned in the area lighted with the light from the bottom because the light
is reflected to the lead surface. In some case, the lead cannot be seen at all. As a result,
recognition of a lead with the back light is not guaranteed.
Note 2: The area to be recognized of the maximum-sized component shall be within the field view of □52
mm of a VCS including the component placement position error and a teaching error caused
when the component is picked up.
For the maximum size of the image recognition, the pick-up XY error shall be ±1 mm or less and
the angle error shall be ±3°or less.
When the image recognition applies to components with a size of more than □7 mm, the
components cannot be allocated to adjacent heads.
When a component is recognized with the back light, and the position 1.3 mm or less far from the
edge of the component is picked up, the shadow of a nozzle may prevent the component from
being recognized stably.
Note 3: The pitch of a general-purpose vision component type of lead component (multi connector, etc.)
and ball component that can be recognized in the follows.
Table Standard vision recognition specification
Component type 54mm view camera 27mm view camera 10mm view camera
Lead
Pitch 0.50 to 22.0mm 0.3 to 11.0mm 0.2 to 0.50mm
Width 0.22 to 10.00mm 0.12 to 5.00mm 0.12 to 1.80mm
Length 0.40 to 10.00mm 0.20 to 5.00mm 0.20 to 1.80mm
Number 1 to 384pcs / 1 element group
Ball
Pitch 1.00 to 22.0mm 0.25 to 11.0mm 0.10 to 4.00mm
Diameter 0.40 to 5.00mm 0.10 to 2.50mm 0.04 to 0.20mm
Number 3 to 6936pcs / 1 element group
Note 4: Please refer to following, recognition component size of LNC120-8 unit.
* For the height restriction according to the component size, see "(2) Recognition height of laser
recognition component, and (3) For components with diagonals of 86 mm or more “.
Nozzle
number
Simultaneous measurement
(Up to 8 nozzles)
Applicable maximum component size
1
03015 to □7mm
(Diagonal line length
9.90mm or less)
Up to □20 mm or a component whose diagonal line length is up to 28.2 mm
2 Up to □35mm, or diagonal line 49.5mm
3
Up to □50mm, or diagonal line 70.7mm
4
5
6
7 Up to □35mm, or diagonal line 49.5mm
8 Up to □20 mm or a component whose diagonal line length is up to 28.2 mm
* The maximum component aspect ratio that the LNC 120-8 unit can recognize is up to 60: 1.
* For simultaneous measurement of 4 axes at single axis interval, it is □14 mm or 19.8 mm diagonal.
- 14 -

Fig. Position relations of LNC120-8 and the nozzle
- 15 -

(2) Component height
The component height specifications of the RS-1 differ from those of the conventional machine.
The height of the placeable component is changed by controlling the LNC120-8 unit position in the
Z-direction.
This shortens the distance between the pickup/placement position and LA surface and achieves
the improvement of the pickup-LA recognition-placement tact.
The position and movement axis of the LNC120 unit are determined to the ZA height and ZA-axis,
respectively.
The ZA height reference is the bottom surface of the LNC120-8 unit.
Additionally, the ZA height is not stepless and is set to several classes as shown below according
to the applicable component height.
Table ZA height classes
Class Height of applicable component
1[mm] More than 0 [mm] and 1 [mm] or less
6[mm] 6 [mm] or less
The XY-axis movable height has a margin of 3 [mm] in a class other than 1 [mm] class.
Components applicable to 1mm-class has a margin of 2 [mm].
Additionally, the distance between the bottom of the LNC120-8 unit and the LA surface is 5 [mm] in
each class.
Fig. Margin of XY-axis movable height
Placed component
Max. height
Height of bottom surface
of LNC120-8
XY-axis movable height
2mm or 3mm
Laser height
- 16 -

- 17 -
(3) For component with a diagonal line length of 86 mm or more
The vertical opening of the LNC120-8 is 91 mm. It must be operated at a position lower than LNC
120 - 8. as a component (margin, 5 mm) with a diagonal line length of 86 mm or does not enter the
opening.
Since RS - 1 is a mechanism by which VCS light goes up and down in the cylinder, when attracting
image recognition components, it operates with a category of 12 mm or more that does not
interfere with the top face of the VCS light.
XY-axis movable height (15 mm) + component height + margin (3 mm) <LNC 120 - 8 bottom height (28mm)
In the case of tray holder supply, it operates in category 20 mm or more so as not to interfere with
the regulation bar.
XY-axis movable height (23 mm) + component height + margin (3 mm) <LNC 120 - 8 bottom height (28mm)
Fig. VCS recognition height
It will also consider the height of placed components and operate it.
Placed component height + margin (3 mm) + component height + margin (3 mm)
< LNC 120 - 8 bottom height (28mm)
The case of the mounted component height is 12 mm
Supply equipment Height of the placed
components
Maximum component
height
Feeder 12mm 10mm
Tray holder 12mm 2mm
TR8SR 12mm 2mm
Regulation bar
of LNC120-8
Componen
of LNC120-8
Height of the placed
components
Component

4.6 Component Placement Accuracy
*1 The regulated value of a component to be recognized with laser is “Cpk ≧ 1.”
The regulated value of a VCS recognition component is Max-Min.
*2 The chip uses 3-point mark of board (circuit). QFP component uses an area fiducial (IC) mark.
(1) Placed positions (X, Y) Unit: μm
Component type Laser (LNC120-8) Vision (VCS)
Square chip 0201 ― ± 35
Square chip
03015, 0402
± 35 ± 35
Square chip 0603,
1005, 1608 or more ± 50 ± 50
QFP
(Pitch: 0.5, 0.4, 0.3)
― ± 30
(2) Placed posture (θ) Unit: °
Component type
Laser
Vision (VCS)
LNC120-8
Square chip
0201 ― ±8.0
03015 ±6.0 ±6.0
0402 ±5.0 ±5.0
0603 ±3.0 ±3.0
1005 ±2.5 ±2.5
1608 or more ±2.0 ±2.0
QFP
(Pitch: 0.5, 0.4, 0.3)
50 mm or less ― ±0.05
40 mm or less ― ±0.07
30 mm or less ― ±0.1
(3) Adjacent pitch
- 0402: 0.15 mm - 0603: 0.20 mm
- 18 -

50 to 950mm
50to370mm
Component not placeable area
4.7 Applicable PWBs
4.7.1 PWBs transport direction
Rightward flow (transporting from left to right, looking from the front side)
Leftward flow (transporting from right to left, looking from the front side)
Note: The transfer direction can be changed by setting the device.
It is necessary to change the position of the conveyor stopper by a conveyor direction.
4.7.2 PWB sizes and Mass
(1) Board requirements
specification
Minimum size
(L x W)
Maximum size (L x W) Thickness
T
Maximum
allowable mass
Allowable warpage
1 buffers 3 buffers
Standard 50 x 50mm
650 x 370mm
(One clamp )
950 x 370mm
(Twice
clamp )
360 x
370mm
0.3 to 4.0mm 3,000g
0.2 mm or less per 50 mm in the
up/down direction, and 1 mm or
less upwards/downwards
(Conforming to the JIS B 8461.)
Note: “L” stands for the dimension in the board transporting direction, while “W” stands for the
dimension in the direction at right angles to “L,” and “W/L” shall be equal to 2 or less.
Note: A low reflectance PWB may not be detected by a conveyor sensor, independent of materials and
colors of the PWB.
1 buffer, Twice clamp::650 (L) x 370 (W) mm
(2) Board limitations
1) Topside of a board
Conveyor rail fixed side
- 19 -

2) Bottom side of a board
Any support pin cannot set in this area range.
50to370mm
3mm
3mm
57.5mm
8mm8mm
220mm87mm
8mm8mm
220mm
Left → Right
flow
Stoppermovablerange0to320mm
Left ← Right
flow
Conveyor rail fixed side 50 to 650 mm
- 20 -

3) Height range of components to be placed on boards and that of the board rear side when
transported
*1: Depending on the height of the components, switch to 1/6/12/20/25 mm with software.
*2 The height of existing mounted parts must be less than the part height specification.
*3 For the component height of the laser recognition component, see "4-5 Applicable components,
(2) Recognition height of laser recognition component; for the component height of the image
recognition component, see "4-5 Applicable components, (3) Recognition height of image
recognition component".
PWBs clamping method
This is a method to use the PWB top surface as a reference to have both the PWB front and
rear ends each at the fixed and movable sides supported to the transport rails, then, to
clamp the PWBs.
PWB width adjusting methods
Standard: Automatic PWB width adjusting method via a motor
Board
Component
Area of the rear side of a
board in which a
component can be placed Maximum 40 mm
*1
- 21 -

Field of vision for PWBs recognition
Recognition mark
PWB10.0mm
10.0mm
4.7.3 Function correcting the PWB positions
Field of vision for recognizing the PWB reference marks
□10.0 mm (camera’s field of vision for recognition).
Figure Field of vision for recognizing the PWB reference marks
Window size for recognizing the PWB reference marks
This size can be changed within a maximum of 10.0 mm, subject to securing a clearance
between the recognition mark and its surrounding area.
Kinds of recognition marks and corrective method
- PWB reference mark
Two or three marks are located on a PWB to correct the entire PWB.
When a machine detects two PWB reference marks, it corrects the positioning, angle and
expansion/contraction of the entire PWB. When detecting three PWB reference marks, it
corrects the perpendicularity in the X and Y direction also.
- Component positioning marks
If a component such as an IC (QFP) needs to be placed on a board very precisely, two or
three marks set on a component itself are used to correct each component placement
position.
- Marks used to position the component area
Two marks (their positions can be set as you like) are to be provided to a group of
components placement positions, and they are used to correct each component
placement position in the group.
Note: The position is arbitrary, subject to not aligning three (3) reference makes,
if this is the case, on one (1) straight line. (It is recommended that the reference marks
should be made at the four (4) corners of the PWBs.
- 22 -

Figure Reference marks and components positioning marks
Basic quality of recognition marks
- Copper not coated or coated
- It needs to have a clear contrast between the recognition mark surface and the print wiring
quality.
- It needs to have neither oxidation nor quality deterioration of the recognition marks.
Coating the recognition marks
The recognition mark surfaces shall all be coated as follows:
- Transparent antioxidant coating - Solder plating
- Nickel plating - Gold plating
- Tin plating - Hot air repeller solder coating
Marking forms
- The standard marks represent the thirteen (13) forms as shown in the following block,
“Forms of Recognition Marks.”
- For any mark other than those shown in the said block, customers shall make templates to
allow for recognition through a pattern matching.
Note 1: Up to three PWB reference marks and up to six component placement area positioning
marks are supported.
Note 2: Within a field of vision, there should be no similar form pattern other than the subjected
form patterns.
- For regular triangles, checker patterns and users’ templates, the 90°up-side-down marks
can also be recognized.
Component placement
area positioning marks
Component positioning
marks
Placement group
PWB reference marks
- 23 -

Circle Square Diamond Regular
triangle
Up-side-down
triangle
Checker
pattern
Cross
Inside-blank
circle
Inside-blank
square
Inside-blank
diamond
Inside-blank
up-side-down
triangle
Checker
pattern
Inside-blank
Regular
triangle
Figure Forms of Recognition Marks
The recognition marks shall all comply with EIAJ ET-7302 “Recognition marks for on-surface
placed PWBs.”
Dimensions and tolerances
The outside dimensions shall range from 0.5 mm up to 3.0mm, whose tolerance, less than
10%.
For all the inside-blank forms, the edging line width shall be more than 0.2 mm.
Figure Dimensions and tolerances of recognition marks.
It is desirable that there is, around each recognition mark, a space having nothing of such
other marks as conductor pattern, solder resist, marking and the like, and that this space
dimensions is a larger rectangle than the mark by 0.5 mm or more (for X-direction) and
0.5mm or more (for Y-direction) from the outer circumference of the recognition marks.
Figure Clearances of recognition marks
0.5 to
3.0mm 0.5 to 3.0mm
0.2 mm or
more
0.5mmormore
0.5 mm or more 0.5 mm or more
0.5mmormore
- 24 -

5 Various function
5.1 List of function
The following is the function list of the RS-1.
For details of each function, see "5-2 Functional descriptions".
○: Equipped as standard ▲: Factory-set option △: Option －: No setting
Equipment function RS-1
1 Bad mark detecting function (OCC) ○
2 Height Measurement System (HMS) ○
3 Component quantity control ○
4 Vacuum pump ○
5 Auto PWB width adjusting function (AWC) ○
6 Feeder Float Detecting Sensor ○
7 Component database ○
8 Low load control △
9 High load control －
10 Tape cutter unit ○
11 Placement monitor check function (EPV) －
12 54mm view camera ▲
15 Feeder exchange trolley
system
Feeder exchange trolley (RF/EF) ▲
Feeder exchange trolley (RF) ▲
16 Component Verification Systems (CVS) △
17 SOT direction check function －
18 Rear side operation unit ▲
19 Offset placement after solder screen-printing △
20 Lighting unit for solder recognition △
21 Coplanarity △
22
Linear type transfer unit
Body frame mounting －
Electric bank mounting －
23 Rotary type solder transfer unit －
24 Electrical leakage breaker △
25 Mini signal light ▲
26 Casters －
27 Conveyor extension ▲
28 IC Collection belt △
29 Flexible calibration system, The adjustment jig (FCS) △
30 Support pin ○
31 Adjuster rubber sheet －
32 Chip box for large size component －
33 Software to support production △
- 25 -

5.2 Functional descriptions
5.2.1 Bad mark detecting function (OCC)
A bad mark is given to a circuit on a multi-circuit PWB to prevent any component from being
placed on the circuit.
The minimum diameter of a bad mark is 2.5 mm or more and the color of a mark should be
highly contrasted with the color of a board. The brightness can be switched when the color
of a board is bright (looks white).
The global bad mark function that can skip the recognition for a board on which there is no
defective circuit to shorten the recognition time is supported.
5.2.2 Height Measurement System (HMS)
When preparing the pick-up data, the component pick-up position and height shall all be
measured via the laser sensors. Components (for example, LEDs) whose pick-up surface is
transparent such as glass and a substance in a mirror state from which the light is fully reflected,
blue components and 0603 or smaller components are all be excluded from the subjects of the
HMS. The HMS is used to set a teaching spot also.
5.2.3 Component quantity control
The manufacturing lot of components (such as LED components) that are to be placed on
boards is controlled.
When a board is loaded to the machine, this option checks whether components required to
complete production of a PWB remain in the feeders without placing mixture of components of
the different lot(s) on the same board. If remaining components are not enough to produce a
PWB, a warning is displayed before placement of a component starts.
5.2.4 Vacuum pump
This pump allows the machine to reduce air consumption of the compressor, and improve the
stability of air supply when it picks up a component.
5.2.5 Auto PWB width adjusting function
This function can adjust the rail width automatically according to the PWB width.
5.2.6 Feeder Float Sensor
This function is provided to prevent mechanical troubles caused by improper installation of tape
or stick feeders. When this sensor detects an improperly-installed feeder, it stops the X-Y axes,
and warns an operator.
Board
Circuits
Bad marks
Ｇｌｏｂａｌ Badmark
- 26 -

5.2.7 Component database
The component database is software intended for the creation and management of “Component
data”, which is used in the production program, with the machine.
Using component database can shorten the creation time of production program and edit the
data by managing component data collectively.
* External PC is necessary to use component database.
Specification that the PC for component database requires is shown below.
Item Recommended
specifications:
Windows XP
Professional
Edition SP2 or higher
Recommended
specifications:
Windows Vista Business
Edition SP1 or higher
Windows7 Professional
32-bit
Windows7 Professional
64-bit
Recommended
specifications:
Windows 10
Professional 64-bit
Capable
PC
Main unit IBM PC-AT compatible
CPU
Pentium IV 3.2GHz or
higher
Intel Core2 Duo 2.40GHz
or higher
Intel Core i3 3.0GHz or
higher
Memory 1GB or larger 2GB or larger *1 8GB or larger
Hard
disk
10GB or larger 40GB or larger 50GB or larger
CD/DVD-
ROM
drive
At least one unit
Mouse Supported by the OS
Bus slot One slot for network
CRT resolution 1024 × 768
FWXGA 1366x768 or
larger
Printer Supported by the OS
Interface Compliant with 100BASE-TX/10BASE-T; LAN connector (RJ-45) × 1
*1: For Windows 7 Professional(64bit) version is necessary more than 4GB.
5.2.8 Low load control
When placing fragile components, the damage to the components are reduced.
After the machine finishes recognizing nozzles with the [ATC nozzle setup] command on the
“Machine Setup” screen, it automatically checks load (analyzes a failure such as a sliding failure).
By controlling load on the load cell, the machine can also check impact load against a component
when it controls load.
Three types of nozzles: 76*1, 76*2 and 76*3 are provided for various load areas, and the
machine can support various types of components if you replace a nozzle attachment.
Low load control nozzle
Load area 76*1 type : 98 to 135 g
76*2 type : 146 to 270 g
76*3 type : 263 to 510 g
- 27 -

5.2.9 Tape cutter unit
The tape was automatically cut after placement and processed collectively.
This is an integrated type which is mounted on the main body.
5.2.10 54mm・27mm・10mm view camera
Positioning of the components are conducted while taking images of the leads and balls with the
image recognition camera.
By taking images, defects such as bended leads, missing balls, etc. can be checked.
For detailed information, see “4-5 Applicable Component”
5.2.11 Feeder exchange Trolley system
Since the feeders can be attached to detached from the main body collectively and the feeder or
the next production can be set up off-line, the setup time can be reduced. Also it facilitates the
transport setup work.
1.Feeder exchange Trolley RF/EF：
This feeder exchange trolley is only for the RF/EF series electric feeder.
When attaching the RF_ETF_ATTACHMENT, you can mount the EF series electric feeder.
2.Feeder exchange Trolley RF：
This is the exchange trolley for the RF series electric feeder.
5.2.12 Component Verification(CVS)
It checks the resistance values, capacitances and the polarities of the components fed at the
start of production and the restart of production after a shortage of component.
This is a function to check a wrong selection of reel. Up to 8 components can be checked
simultaneously.
Inspection adaptation parts : This function checks the following components
Applicable component type
- Square chip
- Laminated ceramic capacitor
- Tantalum chip capacitor
- Aluminum electrolytic capacitor
- Chip film capacitor
- 2-pin diode
Inspection conditions
- A component on whose bottom and opposite side
two electrodes are located
- A component whose interelectrode distance is 10
mm or less
- A component whose size is □ 10.00 mm or less
- Small component 0201 or larger
* Diodes are limited to general commutating diodes (other than light-emitting diodes and
zener diodes).
Inspection items:
1) Resistance
Measurable range: 10 Ω to 1 M Ω Measurement precision: ±5%
2) Capacitance
Measurable range: 100 pF to 100 μF Measurement precision: ±20 %
3) Diode polarity
Forward voltage: 1.8 V or less Open voltage range: 0 V to 4.3 V or less
- 28 -

Nozzle:
To use the verification function, a No. 7680 nozzle (for a 0201 or 03015 component) or the
following nozzle dedicated for the CVS is required.
Standard nozzles : 7500CVS, 7501CVS, 7502CVS, 7503CVS, 7504CVS, 7505CVS,
7509CVS
5.2.13 Rear Side Operation Unit
Mounting a touch panel type LCD monitor same as that of front side on the rear side of the main
unit enables the operation same as that of front side and improves the workability.
Front and rear operation switching buttons are added to the operation panel.
If you select a tray supply unit, it will be useful to select this option.
5.2.14 Offset Placement After Solder Screen-Printing
There are two coordinate systems. One recognizes the BOC mark (pad) and the other
recognizes the solder. You can place components using either coordinate system on the basis of
placing point. When printing misalignment has occurred due to expansion/contraction of the PWB,
the accuracy of placing position after reflow can be improved by placing chip components, etc. on
the solder and using the self-alignment effect.
① Applicable solder shape
A pair of cream solders, which are symmetrical, screen-printed on a PWB pad for a square
chip
* The shape of screen-printed solder should be symmetrical. The system cannot
accurately detect how much to correct the gap unless the shape is symmetrical.
The applicable shapes should be: circle, oval, square, rectangle and pentagon. (*
Recognition of other shapes should be checked.)
② Applicable chip size
0402, 0603, 1005, 1608, 2012, 3216
* Note that image of a set of solder whose shorter side is 0.16 mm or more and whose
longer side is 3.2 mm or less has to be obtained.
* Printing shall by stably conducted.
➂ Applicable solder angle
0°, 90°, 180°, 270° (Angle error for a camera: within ± 3°)
＜Solder angle 0°,180°＞＜Solder angle 90°,270°＞
④ Applicable board material and pad material
− Board material: glass epoxy, paper phenol, flexography, ceramic
− Pad material: gold, copper, hot air leveling
PWB
Solder
Pad
PWB
Solder
Pad
- 29 -

* The solder paste should have a certain level of contrast. If there is a portion whose
brightness is the same as that of solder in the area to be detected due to the condition
of the printed solder, serigraph, a pattern or PWB, and so any image that only solder
looks bright cannot be obtained, the system may not be able to correct the component
placement position by recognizing it. In such a case, you have to set the position of
solder paste again so that it can have the certain level of contrast.
5.2.15 Light for Recognizing Solder
If there is not any BOC mark on a board or a circuit, the system can make the printed solder light
on to integrate it with a pad and recognize it as a BOC mark.
This function is to be used, for example, to place a component in an area in which a BOC mark
cannot be detected when a long-sized board is clamped twice.
If a soldered position is shifted from a pad largely, this function may not be able to be used.
5.2.16 Coplanarity
This is a coplanarity inspection unit that inspects electronic component with a laser line.
By moving a component, which is an object to be measured, in the direction (Y direction)
perpendicular to a laser line (X direction) at certain speed, the machine uses a camera to
shoot diffuse reflection of a laser beam emitted to the measured object to create its 3-D
image, that is, the machine measures displacement without touching it.
◇ This unit determines that a component can be accepted (checks the height of an electrode)
based on the component information sent from the machine in advance and the obtained 3-D
image.
Coplanarity check :
Coplanarity (uniformity of the bottom of a terminal) of a QFP/SOP can be calculated with the
3-point method (JEDEC standard: JESD22-B108A) or the least-square method (JEDEC
standard: JESD22-B108A).
Applicable components
QFP, SOP, BGA and connector
Item Dimensions
Lead
component
Pitch 0.4 mm or more
Lead width 0.2 mm or more
Lead length 0.3 mm or more
Component size 48 mm x 150 mm or less
Ball
component
Pitch 0.8 mm or more
Ball diameter 0.4 mm or more
Component size 48 mm x 150 mm or less
A product whose laser class is 3b is used in the coplanarity sensor.
Key switch
The front section of the machine is equipped with a key switch. Only when the key switch is
set to ON, you can use the coplanarity function.
Cover open
Regardless of the key switch state, any laser is not emitted when the cover opens.
- 30 -

5.2.17 Electrical Leakage Breaker
A standard breaker functions if any excess current flows or if a short-circuit fault occurs. When
you replace it with an electrical leakage breaker, this new breaker interrupts electrical leakage,
and then prevents the resulting electrical shock, so you can handle the machine more safely.
5.2.18 Conveyor extension（150mm）
It will extend the distance between the adjacent mounter.(For right or left: 150mm)
Transport length：1,800mm
3 buffers Minimum size：50～500mm
One clamp Minimum size：650mm
Twice clamp 2 Minimum size：1100mm
5.2.19 Conveyor extension（250mm）
It will extend the distance between the adjacent mounter.(For right or left: 250mm)
Transport length：2,000mm
3 buffers Minimum size：50～600mm
One clamp Minimum size：650mm
Twice clamp 2 Minimum size：1200mm
5.2.20 Mini signal light
It will display the components out of the front side and the rear side.
5.2.21 Flexible Calibration System, The adjustment jig (FCS)
This is a function where, after a jig component is placed on a jig PWB (made of glass), the
placement position is measured by a camera and the offset value against the set value in the
program is automatically calculated.
By running a dedicated program after setting the jig PWB, a series of measuring operations are
conducted automatically.
Using FCS makes it possible to check, adjust and maintain the placement accuracy when the
machine is relocated or at the time of regular maintenance work.
5.2.22 Support pin
This is a part to correct the downward warpage of the PWB.
Since it is fixed using a magnet, it can be arranged at a desired position on the support table.
Stable mounting can be done by placing the support pins under the board of QFP etc. where
mounting accuracy is particularly required.
Support pin tip dimension：φ4mm
5.2.23 IC Collection Belt
This belt collects IC components whose lead is found to be bent or float with the VCS by
separating them one by one.
You can change the feeding pitch easily by entering a value.
Applicable component size : 10 x 10 mm to 50 x 50 mm, Height: 1~6 mm
Belt feeding pitch : 15 mm to 55 mm (in increments of 5 mm)
Number of components that can be collected: 9 to 31
Number of occupied positions : 7 (Occupation of left 2 positions, right 4 positions)
- 31 -

5.2.24 Software to support production
(1) Flexline CAD
With this software you can convert text data files in ASCII format and production programs
created with a CAD system for other manufacture’s machines to the JUKI format. This permits
reducing the production program creating time and transferring data smoothly from the line of
another company.
* For detailed information on converting data from other manufacture’s machine, please contact
JUKI or the representative office in your area.
(2) JaNets：Production support system
The JENESYS Smart is a system product that inherits the functions of the conventional
production line control software, the Host Line Computer (HLC), and controls and optimizes
JUKI mounter production jobs and information of each shop floor (production site) in a
comprehensive manner in order to reduce the production cost by improving the productivity
and the manufacturing quality of the entire shop floor and promoting efficiency.
By adding the external output function option, you can output the JaNets information data
externally.
Corresponding model： RS-1
RX-7
RX-6(RX-6B*1)/RX-6R
KE-3010A/3020VA/3020VRA
KE-3010/3020V/3020VR
KE-3020/3020R
KE-2070/2080/2080R
KE-2050R/2055R/2060R
KE-2050/2060
FX-3/FX-3R/FX-3RA
KD-2077
*1 RX-6B is treated as RX-6
(3) IFS-NX（Intelligent Feeder System）：：production management system
This system checks the component code and the program to prevent component placement
errors. Also it performs quality control of "traceability", etc. "improve the workability of
preparations " and "manage the number of the remaining ".
* The IFS-NX can be used solely without additionally introducing any support software.
* Refer to the “IFS-NX PRODUCT SPECIFICATIONS” for details of the IFS-NX.
- 32 -

6 Component supply unit
6.1 Feeder Bank Specifications
6.1.1 Feeder Bank Specifications
A bank is selected from 3 types shown below, which supplies components.
It is possible to combine with a front bank and/or a rear bank according to your usage.
Front bank type Rear bank type Remark
① Fixed bank(RF) Fixed bank(RF/EF)
② Fixed bank(RF) --
③ Exchange trolley(RF)(RF/EF) Exchange trolley(RF)(RF/EF)
"RF" · "RF / EF" bank can be
mounted on the front side and
rear side.
6.1.2 Maximum Number of Feeders Available on the Machine
(1) Electric feeders (RF series / EF series)
* EF series electric type can be mounted in RF / EF bank by attaching RF_ETF_ attachment. It can not
be used for RF Bank.
Feeder
RF Bank
Available
number
RF/EF Bank
Available
number
The number
of slots
occupied
Mounting
pitch(mm)
RF EF RF EF RF EF RF EF
8mm 56 － 56 28 1 2 12 24
8mmD －－－－－－－－
12mm 28 － 28 28 2 2 24 24
16mm 28 － 28 18 2 3 24 36
24mm 18 － 18 18 3 3 36 36
32mm 14 － 14 14 4 4 48 48
44mm 11 － 11 11 5 5 60 60
56mm 9 － 9 9 6 6 72 72
(2) Electric Stick Feeder
Name
RF Bank
Available
number
RF/EF Bank
Available
number
The
number of
slots
occupied
Mounting
pitch
Feeder type: Type N (*) － 18 3 36 mm
Feeder type: Type W (*) － 14 4 48 mm
* Attach the RF_ETF_ATTACHMENT when Stick feeders are used by RF/EFbank.
It can not be used for RF Bank .
- 33 -

(3) Tray feeders
Name
Front side
Available number
Rear side
Available
number
Total number of
feeders
available
The number of
slots occupied
Tray holder
Full type ― 2 2 28
Half type ― 4 4 14
DTS TR1RB 1 1 34
Name
Tray storage
stages
Available position
MTS
TR5SNX 40 Rear side
TR5DNX 40 Rear side
TR8SR 30 Rear side (note 1)
MTC
TR6SNV 20 Right side
TR6DNV 30 Right side
Note 1: No.21 to No.56 are used as occupied slots.
- 34 -

6.2 Tape Feeder
6.2.1 Tape feeder for electric bank
Electric tape feeders enable the component feeds in stable state that suppresses the vibration by
adopting the motor for the drive system and is steady. Moreover, high utilization rate is
achieved by simplifying the work for changing feed pitch, splicing the tapes, etc., compared with
the former mechanical type feeders.
(1) Specifications
EF series electric feeder
Product
code
Tape type
Feed pitch
Applicable
tape width/
reel diameter
Applicable
component
emboss depth
Remarks
Paper Embossed
EF02HSR ○ － 2mm 8mm - 0402～1005
EF08HSR ○ ○ 2/4mm 8mm 3.5mm 以下 0603～
EF12FSR － ○ 4/8/12mm 12mm
17mm 以下
12 mm size
generally
EF16FSR － ○ 4/8/12/16mm 16mm 16 mm size
generally
EF24FSR － ○
4/8/12/16/20/
24mm
24mm 24 mm size
generally
EF32FSR － ○
4/8/12/16/20/
24/28/32mm
32mm
26mm 以下
32 mm size
generally
EF44FS － ○
4/8/12/16/20/
24/
28/32/36/40/
44mm
44mm
EF56FS － ○
4/8/12/16/20/
24/
28/32/36/40/
44/48/
52/56mm
56mm
* Use components whose size and tape specifications conform to JIS C0806-3:1999 and IEC
60286-3:2007.
*Please use the Feeder setup stand for the electric feeder (FSS)
RF series electric feeder
Product
code
Tape type
Feed pitch
Applicable
tape width/
reel diameter
Applicable
component
emboss depth
Remarks
Paper Embossed
RF08AS ○ ○ 1/2/4mm 8mm 3.5 mm or less
8 mm size
generally
RF12AS － ○ 2/4/8/12mm 12mm 17 mm or less
12 mm size
generally
RF16AS － ○ 4/8/12/16mm 16mm 17 mm or less
16 mm size
generally
RF24AS － ○
4/8/12/16
/20/24mm
24mm 17 mm or less
24 mm size
generally
RF32AS － ○
4/8/12/16/20/24/
28/32mm
32mm 26 mm or less
32 mm size
generally
RF44AS － ○
4/8/12/16/20/24/
28/32/36/40/44
mm
44mm 26 mm or less
44 mm size
generally
RF56AS － ○
4/8/12/16/20/24/
28/32/36/40/44/
48/52/56mm
56mm 26 mm or less
56 mm size
generally
* Use components whose size and tape specifications conform to JIS C0806-3:1999 and IEC
60286-3:2007.
* Please use the Feeder setup stand for the electric feeder (RF-FSS).
- 35 -

(2) Common specifications
EF series electric feeder
Product code Voltage
Maximum
allowable
current
Dimensions
MassTotal
length (L)
Height
(H)
EF02HSR/ EF08HSR
DC24V
1.8A 660mm 335mm 2.5kg
EF08HDR 2.1A 911mm 455mm 3.0kg
EF12FSR
1.8A 700mm 335mm
3.0kg
EF16FSR / EF24FSR 3.5kg
EF32FSR / EF44FS 4.0kg
EF56FS 4.5kg
RF series electric feeder
Product code Voltage
Maximum
allowable
current
*See
Note1
Dimensions
MassTotal
length (L)
Height
(H)
RF08AS
DC24V
DC5V
3.5A
(DC24V)
530mm 300mm
1.3kg
RF12AS
1.5A
(DC24V)
1.8kg
RF16AS 1.8kg
RF24AS 2.2kg
RF32AS
1.8A
(DC24V)
3.0kg
RF44AS 3.2kg
RF56AS 3.4kg
Note 1) Common to all models : Max 0.15A(DC5V)
(3) Options
①Tape cutting jig A, and B
A positional adjustment between the tape feeder used during the production and a new
tape feeder to be connected can be accurately and quickly made by cutting the tapes
with dedicated scissors when they are spliced.
・Tape cutting jig A: Available for feed pitch (4, 12, 20, 28, 36, 44, 52).
・Tape cutting jig B: Available for feed pitch (8, 16, 24, 32, 40, 48, 56).
② Joint tape
This is a tape that splices an old tape reel and a new tape reel.
A dedicated type for each tape width is available.
- 36 -

6.2.2 Feeder setup stand
This is platform for attaching a tape reel onto a tape feeder. Since it allows you to attach a tape
reel on a tape feeder while keeping the tape feeder in position, the tape attachment capability is
improved and it also functions to prevent a tape feeder from falling.
(1) Specifications
Feeder setup stand for an electric tape feeder
FSS RF-FSS
Power supply
Input :AC 90 ～ 250V
Output : DC±24V(±10 ％)
Input : 90 to 250 V AC
Output : DC 24 V, DC5V
Frequency Input : 50/60 Hz Input : 50/60 Hz
Current
Input :1.5A (maximum)
Output : 4.2A (maximum）
Input : 1.4A / 0.7 A (100V / 200V) typ.
Output : 3.0 A (maximum)
Outer dimensions
L=550mm
W=470mm
H=950±50mm
L=550mm
W=470mm
H=950±50mm
Mass 25kg (with a stand) 25 kg (with a stand)
Number of feeders to which
power can be supplied
1 1
Applicable feeder EF series electric feeder RF series electric feeder
*The outer dimensions and mass described above indicate values to be applied when
any feeder is not mounted on the platform.
- 37 -

6.2.3 Feeder calibration jig
This Jig is for calibrating a feeder while monitoring the component pick-up position with a
CCD camera. If you check and calibrate the pick position on a regular basis, you can
maintain the stable pick-up capability.
Note 1: A jig tape and tools are required separately when adjust feeder.
For Electric Feeder
EFATG RF-ATG
Feeders *See Note1
EF series
electric feeder
8mm
12mm
16mm
24mm
32mm
44mm
56mm
RF series
electric feeder
8 mm
12 mm
16 mm
24 mm
32 mm
44 mm
56 mm
Specifications
Power supply 100 ～ 240V 100 – 240 V
Outer dimension
L=400mm
H=710mm
W=240mm
L = 300 mm
H = 710 mm
W = 250 mm
(Excluding personal computer
and power supply box)
Mass
Adjustment jig main unit : 20 kg
or less
(including the CCD camera and
lens section)
Master feeder: 3.5 kg
Monitor ：4.0kg
Power supply: ：2.5kg
Adjustment jig main unit : 20 kg
or less
(including the CCD camera and
lens section)
- Master feeder: 3.5 kg
- Power supply: 2.7kg
Environment
During operation
Temperature 10°C to 35°C
Accuracy guaranty
temperature
20°C to 25°C
Humidity 30% to 80%RH (No condensation)
Altitude 1,000m or less
Transportation or storage
Temperature -15°C to 70°C
Humidity 20% to 95%RH (No condensation)
- 38 -

6.2.4 Stick Feeder
The electric stick feeder is a belt drive type supply feeder suitable for the electric bank.
It feeds an ordinary SOP, SOJ and PLCC that are packed in a stick.
For components other than those in the following table of the stick package, consult with JUKI or the
agent.
Applicable element Type N Type W Element shape
SOP
(over 8 pin)
225 mil, 300 mil, 375 mil, 450 mil 525 mil, 600 mil
SOJ 300 mil, 350 mil, 400 mil, 450 mil -
QFJ
(PLCC)
Square
350 mil, 450 mil 650 mil, 750 mil,
950 mil, 1,150 mil
Rectangle
285x425 mil, 290x490 mil,
350x550 mil, 450x550 mil
-
* Attach the RF_ETF_ATTACHMENT when Stick feeders are used by aRF/EF bank.
(1) Stick feeder for electric bank
・Feeder type: Type N (SFN*EB)
Model
Lane width
[mm]
SOP SOJ PLCC(QFJ)
Nominal
size [mil]
Element
width
[mm]
Element
height
[mm]
Nominal
size
[mil]
Element
width
[mm]
Element
height
[mm]
Nominal
size
[mil]
Element
width
[mm]
Element
height
[mm]
SFN0EB
(Type N0)
At delivery:
6.9
Adjustment
range:
6.6～9.2
225
5.72～
6.99
～1.5
300
7.62～
8.89
2.0
SFN1EB
(Type N1)
7.2 225
5.72～
6.99
～1.5
SFN2EB
(Type N2)
9.2 300
7.62～
8.89
2.0 300
8.38～
8.76
3.25～
3.76
285x
425
8.05～
8.31 4.20～
5.08290x
490
8.13～
8.51
SFN3EB
(Type N3)
11.2 375
9.53～
10.8
2.5 350
9.65～
10.03
350
9.78～
10.03
4.20～
4.57
350x550
4.20～
5.08
SFN4EB
(Type N4)
13.0 450
11.43～
12.7
3.0
400
10.92～
11.30
450
12.32～
12.57
4.20～
4.57
450
12.19～
12.57
450x
550
4.20～
5.08
- 39 -

Feeder type: Type W (SFW*EB)
Model
Lane width
[mm]
SOP SOJ PLCC(QFJ)
Nominal
size
[mil]
Element
width
[mm]
Element
height
[mm]
Nominal
size [mil]
Element
width
[mm]
Element
height
[mm]
Nominal
size [mil]
Element
width
[mm]
Element
height
[mm]
SFW1EB
(Type W1)
15.0 525
13.34～
14.61
3.5
SFW2EB
(Type W2)
18.2 600
15.24～
16.51
4.0 650
17.40～
17.65
4.20～
5.08
SFW3EB
(Type W3)
20.8 750
19.94～
20.19
SFW4EB
(Type W4)
26.0 950
25.02～
25.27
SFW5EB
(Type W5)
31.2 1150
30.1～
30.55
- For Types N1 to N4 and types W1 to W5, an optional spacer kit is available for a change to another type.
- Type N0 is dedicated for SOP8 and 10 pins and permits adjusting the clearance with the attached spacer to
obtain the optimum lane width.
Use a dedicated stick feeder matched to each element size. Otherwise,
elements may be broken due to inaccurate operation even if they are
caused to flow.
CAUTION
- 40 -

6.3 Tray Holder
This tray holder is equipped with one tray, and can be installed on the rear bank so that the head of
the main unit can pick up a component directly from this holder.
When the tray size is small, several trays can be attached on the holder to allow this holder to
function as a multi-tray holder.
Full type Half type
Longitudinal direction 65 mm to 320 mm 65 mm to 155 mm
Horizontal direction 65 mm to 259.5 mm 65 mm to 259.5 mm
Thickness 5 mm to 11 mm (from the bottom of a tray to the top of an IC)
Number of occupied slots 28 14
* A number of available places at the rear side.
- Full type: 2 tray holders, - Half type: 4 tray holders
* If the thickness is other than those shown above, contact our sales department.
6.4 MTS
This is a device to allow direct pickup by the main unit head and multiple-feed. (Rear bank
installation)
For this machine, TR8SR, TR5SNX and TR5DNX can be selected.
6.4.1 Overview
(1) TR8SR is a matrix tray server dedicated to the RS - 1 series.
Model TR8SR TR5SNX TR5DNX
Applicable bank specification
Fixed bank
(RF,RF/EF)
Feeder exchange
trolley (RF,RF/EF)
Feeder exchange trolley (RF,RF/EF)
Tray unit
(*1)(*2)
(*3)(*6)
Size of a tray that
can be supplied
Width: 150mm to
340mm
Length: 90mm to
230mm
Thickness: 5mm to
36mm
Width: 150mm to 340mm
Length: 90mm to 230mm
Thickness: 5mm to 23mm
Mass (*4)
1000g or less/tray
(Total of the mass of a
tray and that of a
component(s)) (*7)
500g or less/tray
Component size Conform to the mounter head specification. (4-5, refer the applicable component)
Mass
200kg (in the status of
full option)
220kg (in the status
of full option)
full option)
Occupied slots 36 --
Voltage of the power supply
Single-phase 200､220､
240､380､400､415 V AC
(supply from the
machine side)
Single-phase 200､220､240､380､400､415 V AC
Apparent power 0.6kVA 0.8kVA 0.6kVA
Air consumption (normal) 4L/min 3L/min 5L/min
RFID option (*5) Applicable
- 41 -

*1 The following types of tray units (tray bases) on which trays can be set are provided:
Model Type of a tray unit Description
MTS
(TR8SR/TR5SNX/
TR5DNX）
Tray unit (ST)
・One-touch style of holder unit that pushes down a tray with its spring
pressure.
・A tray can be replaced with another one easily. (Standard)
・ When the soft material trays are used a fixed holder unit can be
replaced from Tray unit (ST). (Option)
Tray unit (A)
Unit that fixes a tray with screws.
It is appropriate for a tray whose material is soft. (Option)
*2 For using a tray with a tray thickness of 9 mm to 23 mm, the tray cannot be set in the
upper 2 steps if the upper 1 step exceeds 23 mm.
*3 This is a total of tray weight and component weight.
*4 For the use of the RFID system (IFN-SX product specification refer), the RFID tray
bases are required.
*5 The interchangeability of the tray unit with the existing machine is as shown below.
Model name Product name Product No. TR8SR
TR5SN, TR6SN Tray unit (ST) E15507260A0 Provided (Note)
Tray unit (A) E1550726CA0 Provided (Note)
TR5SNR/5SNX/5SNI
TR5DNR/5DNX
TR6SNR/6SNX/6SNV
TR6DNR/6DNX/6DNV
TR8S
Tray unit (ST) 40050174 Not provided
Tray unit (A) 40050175 Not provided
2-inch tray unit 40051150
Provided (Note)
Note: Except TR5SNJ, this can be used by pasting a tape (40138460) on the tray base.
For details, refer to the “TR8S/TR8SR Instruction Manual.”
*6: To transport components of 500 g or more, set the speed to “Low speed” or lower.
- 42 -

6.4.2 Options
○: Standard specification △: Option ▬: No setting
Option TR8SR TR5SNX / TR5DNX
(1). Ultra-low speed mode ○ △
(2). Stacker with an open/close cover ○ △
(3). 2-inch waffle tray holder △ △
(4). Intended for the RFID function △ △
(5). “No components” display function △ △
(6). Feeder float sensor ○ ○
(1) Ultra-slow mode
To pull out/store the tray base to which components are supplied, this function changes the
motor/cylinder speed to a low speed in order to prevent components from jumping out.
This speed setting is performed by production program.
(2) Stacker with opening/closing cover
To prevent the tray base from jumping out when setting the tray base in the stacker, this
stacker is provided with a cover for fixing the tray base without level difference of the tray
base.
(3) 2-inch waffle tray holder
Tray holder to set the waffle tray of □50 mm
(4) Applicability to RFID function
Reading the RFID tag attached to the tray base is enabled by adding the RFID reader
(antenna).
For using this function, IFS-NX applicable to the machine proper is required. For details,
refer to “IFS-NX Device Specification.”
(5) “No components” display function
The LED lights while components are available. At occurrence of “No components”,
the LED blinks.
(6) Feeder float sensor
This function is provided to prevent mechanical troubles caused by improper installation
of tape or Tray holder. When this sensor detects an improperly-installed feeder, it stops
the X-Y axes, and warns an operator.
- 43 -

6.5 MTC
This machine is a tray-component supply device equipped with a conveyor that is to be installed
next to the main unit of a mounter and supplies the mounter with components with its shuttle unit.
For this machine, TR6SNV, TR6DNV can be selected.
6.5.1 Overview
Model TR6SNV TR6DNV
Tray unit
Size of a tray that
can be supplied
Thickness: 1.5mm to 15mm
Mass
500g or less/tray
Component size
Conform to the mounter head specification. (4-5, refer
the applicable component)
Mass
full option)
full option)
Voltage of the power supply Single-phase 200､220､240､380､400､415 V AC
Apparent power 0.9kVA 1.0kVA
Air consumption (normal) 50L/min
6.5.2 Options
No. Name Description
1
Inspection conveyor
specification
This function stops a PWB on the conveyor and inspects it visually.
2
Auto PWB width
adjusting function
This function adjusts the transport width in accordance with the auto width
adjusting function of the mounter.
3 Seesaw nozzle
When a socket component has a level difference on its pickup surface and
is brought into contact with the adjacent pickup pad, this unit prevents the
component against interference by operating the pickup pack like a seesaw.
4 FBGA chuck
This is a mechanical chuck for small-size components such as FBGA.
This chuck is applicable to components of □9 mm to □43 mm.
5
No-components
display function
This function turns on the LED button to notify the number of steps without
components. Additional components can be replenished by pressing its
LED button.
6 Low-speed 2-mode
To pull out/store the tray base to which components are supplied, this
function changes the motor/cylinder speed to a low speed in order to
prevent components from jumping out. This speed setting is performed by
production program.
7
Stacker with
opening/closing cover
To prevent the tray base from jumping out when setting the tray base in the
stacker, this stacker is provided with a cover for fixing the tray base without
level difference of the tray base.
8 Signal tower (*) Two-lamp signal light for non-stop.
9
2-inch waffle tray
holder
Tray holder to set the waffle tray of □50 mm.
10
Applicability to FRID
function
Reading the FRID tag attached to the tray base is enabled by adding the
FRID reader (antenna).
(*) A signal tower can be mounted on models for which non-stop mode is available.
(TR6DNV)
- 44 -

6.6 DTS
This machine is a unit that directly supplies tray components to the Mounter, namely, a dual tray
server (DTS) that feeds two trays alternately from the rear-side feeder bank of the Mounter.
For this machine, TR1RB can be selected.
6.6.1 Overview
Model TR6SNV TR6DNV
Tray unit
Size of a tray that
can be supplied
Thickness: 5mm to 27mm
Mass
500g or less/tray
Component size
Conform to the mounter head specification. (4-5, refer
the applicable component)
Mass 240kg (in the status of full option)
Voltage of the power supply DC +24V (supply from the machine side)
Allowable current 1.5A
- 45 -

7 Control System
7.1 Control
7.1.1 Saving a program
This machine saves a production program onto the SSD in the main unit.
When you use a USB port, you can store it on an external storage device also.
7.1.2 Limit of a production program
● Maximum number of placement points per circuit: 10,000 points
● Maximum number of circuits per PWB : 1,200 for a matrix board
: 1,200 for a non-matrix board
● Maximum number of points per PWB : 10,000 points
● Maximum number of component data records : maximum number of component
types that can be attached on the machine
● Maximum number of component pick-up records : same as the above.
● Maximum number of Area Fiducial marks :
50 sets for an IC mark, 1 set for a BOC mark (2 to 3 marks)
7.2 Production Mode
The following three production modes are available during production:
• PWB production
Specifies the number of PWBs you plan to produce and produces PWBs actually.
• Trial mode
Performs a trial PWB production.
You can select the PWB pick-up position tracking function or PWB placement
position tracking function that is to be performed after placement.
• Dry run mode
Checks the PWB pick-up/placement process without using any component.
You can select the PWB pick-up/placement position tracking function.
- 46 -

8 Other Specifications
8.1 Electrical interfaces
8.1.1 Kinds and meanings of electrical signals
The conceptual diagram of the electrical signals both on the machines and the other side
machines is shown, as follows: The electrical signals between the machines and upstream-side
devices ①, ② and between the machines and downstream-side devices ③, ④ is shown in the
following diagram.
The following explanation is in case of the single-lane conveyor specification.
a) The electrical signal ① is called the “transport request input signal (or PWBs
available-in),” receiving the PWBs transport requests from the upstream-side
devices.
b) The electrical signal ② is called the “transport permit output signal (or ready-out),”
having the PWBs carried out to the upstream-side devices.
c) The electrical signal ③ is call the “transport request output signal (or PWBs
available-out),” requesting the PWBs transport to the downstream-side devices.
d) The electrical signal ④ is called the “transport permit input signal (or ready-in),
“ receiving the PWBs transport permits from the downstream-side devices.
Figure Conceptual diagram connecting the electrical signal
Downstream-
side devices
Machines Upstream-
side devices
④
③
②
①
- 47 -

8.2 Specifications for connections between the front and rear devices
8.2.1 Specifications of the connecting cable
Complied with JIS B 8438 Industrial Robots - Electrical Equipment
Cable length: 10m or less.
Single-lane conveyor specification
Joint cable 0 can be used.
0: Joint cable (conventional cable: E95599705*A0)
8.3 Data interface
LAN port (10/100 Base-T)
8.4 Utility connections
Piping joint
One-touch connecting plug for theφ8xφ12 hose
Relay contact
Downstream-
side devices
Machine Upstream-
side devices
Relay contact
+24V
+24V
Transport permit input signal
(READY IN+)
Pin No.：1
Transport permit common signal
(READY IN --)
Pin No.： 2
Transport request output signal
(BOARD AVAILABLE OUT ＋)
Pin No.： 3
Transport request common signal
(BOARD AVAILABLE OUT －)
Pin No.： 4
Transport permit output signal
(READY OUT ＋)
Pin No.：1
Transport permit common signal
(READY OUT -)
Pin No.： 2
Transport request input signal
(BOARD AVAILABLE IN ＋)
Pin No.： 3
Transport request common signal
(BOARD AVAILABLE IN －)
Pin No.： 4
- 48 -

9 Safety specifications
9.1 Standards specifications
Emergency stop
The machine is provided with the two (2) emergency stop buttons each at the front and rear sides.
Depressing these emergency stop buttons immediately stops each axis to cut off the power supply
for driving the motors.
Safety covers
The machine is provided with covers, each at the front and rear sides, for both of which the
cover open switch detects either status of opening or closing to suspend the continuous
operation temporarily upon opening either cover or both. Moreover, the machine is
provided with the "Switching key" on the operation panel that switches "Maintenance
mode" or "Operation mode" to perform switching operation of safety covers according to
each mode.
• Operation mode
It is a mode that enables a safety cover to be locked, and limits opening of cover during
normal production. Moreover, it releases the safety cover from being locked in operation,
and frees the servomotor "SERVO FREE state" for the safety operation while the safety
cover opens.
• Maintenance mode
It is a mode that enables the low-speed operation while a safety cover is not locked and
opened, and is used for maintenance.
- 49 -

10 Reliability specifications
10.1 Reliability of the machine (Devices)
For five years: Excluding either the consumable components or the following regularly
replaceable components.
Refer to the Instruction Manual for the details.
− Periodic replacement parts: These must be replaced at intervals of 2 to 3 years as standard.
(The replacement interval varies depending on the operating conditions.)
Criteria for calculating the lifetime : 22 hours per day
: 300 days per year
: Therefore, 22 x 300 x 5 = 33,000 hours / 5 years
Veyor cable assembly
Air tube
Filter element
Battery unit
Vacuum pump
Solenoid valve
Camera
Sensor
Pneumatic cylinder
Cutter unit, Cutter blade (1 year)
Electric feeder IF cable assembly
Electric bank serial cable assembly
Cooling Fan
- 50 -

◆ Revision record
Rev. Date Revised locations Revision contents Remarks
00 Dec. 2016 First edition
01 Jan. 2017
P.3, 5, 10 to 14, 16, 18, 22,
25 to 29,
Options Modify.
Details added to "4-5 Applicable
Component"
Revised
02 Apr. 2017 Completely revised STEP2. Revised
03 Jul. 2017 Completely revised STEP3 Revised

MANUFACTURER
INQUIRY
2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN
PHONE: 81-42-357-2293 FAX: 81-42-357-2285
http://www.juki.co.jp/
Copyright © 2016-2017 JUKI CORPORATION The specification and appearance may be changed without notice.
All rights reserved throughout the world.
2017.07 Printed in Japan

Juki rs 1 pick and place machine

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