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Group 9
Aleksey DOLGANOV (6512445), Yue GONG (6510891)
Xinyue CAI (6510854), Huijin LI (6510916), Xuning XIN
(6509779)
TASK
OVERVIEW
Produce 1.6 million tons/year of
ULSD
Required specifications:
 Sulphur content: ≤10 PPM
 Meet local legislation.
Production: 247 tons/hour
Average of 1.8 million tons/year
Achieved specifications:
• Sulphur content: 5.3 PPM
Work spaces: 112
Location: Jingmen industrial zone
Access to:
 Waste water treatment plant
 Steam generation plant
 Water supply plant
 Hydrogen generation plant
 Two-stage Hydrotreating Technology
 Reuse-Recycle Material
 Energy Recovery
 HDS, HDN in the 1st reactor, HDA in the 2nd reactor
 Aromatics not only produced particulate emissions, but also
decreases the cetane number of diesel.
 Nitrogen content also decreases
 Hydrogen
 -Purified by absorpting NH3 and H2S
 -Made-up Hydrogen
 MDEA
 -Purified by distillation tower
 -Recycled back to amine treater
 Thermal Insulator
 Heat exchangers
 Fuel of Pre heater
 Equipment Safety
 Material Selection
 Model Selection
 Control Strategies
 Safe Distance
 60m for most hazardous equipment
 15m for least hazardous equipment
 Plant Location
 Within the industry zone
 500m away from residential area
 Other Consideration
 Back Gate
 Water Poor
 Policy& Legal & Regulatory Framework
 Environmental Indicator
 Energy usage
 Environmental Baseline Data
 Potential Environmental Impact
 Social Indicator
 Work Place
 Health &Safety at Work
 Public Consideration
 Economic Indicator
Fixed Capital
Working Capital
Total
cost
Fixed Capital
Investment
ISBL
OSBL
Contingency
ChargesWorking
Capital
Investment
Equipment list
Reactor101 Compressor(C101A-23)
Reactor102 Compressor(C101B-23)
Seperator(SH101) Feed mixing tank T103-1
Seperator(SH102) Stright run diesel storage tank T101-2
Seperator(SC101) Light cycle oil storage tank T102-2
Seperator(S101) ULSD storage tank T104-22
Heat exchanger(H102) Air coller(AC101-8)
Heat exchanger(H103) Air coller(AC102-19)
Heat exchanger(H104) Pump(P101A-2)
Absorber(A101-10) Pump(P101B-2)
Absorber(A102-11) Pump(P102A-2)
Stripper D101-18 Pump(P102B-2)
Distillation D102-12 Pump(P103A-6)
Condenser(C102-13) Pump(P103B-6)
Compressor(C102A-10) Pump(P104A-21)
Compressor(C102B-10) Pump(P104B-21)
Reboiler(RB101-14)
Equipment cost: 924017905.8 RMB
 Civil cost : 1005353063 RMB
Civil work list
Main Building Motor Room 2
Contol Room Motor Room3
Warehouse Road
Security House Railway
Motor Room 1
 ISBL:
Contains:all major equipment, bulk items, Civil works and so
on.
 OSBL: 40% of ISBL
 Contingency Charge: 5% of (OSBL+ISBL)
Working Capital item
Straight run diesel Catalyst
Light cycle oil Electricity
Low pressure steam Employment
H2 Land Rent
Process water Tax
Cooling water Maintenance
Total working capital : 11768685701.5 RMB
Revenue RMB/year
ULSD 12878366000
Naptha 242877204
Fuel 642904500
Total earn 13764117704
Total cost in the 1st year
14028341119.68 RMB
Total cost after 1st year
12851424828.73 RMB
Final PPT
Final PPT

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Final PPT

  • 1. Group 9 Aleksey DOLGANOV (6512445), Yue GONG (6510891) Xinyue CAI (6510854), Huijin LI (6510916), Xuning XIN (6509779)
  • 2.
  • 3. TASK OVERVIEW Produce 1.6 million tons/year of ULSD Required specifications:  Sulphur content: ≤10 PPM  Meet local legislation. Production: 247 tons/hour Average of 1.8 million tons/year Achieved specifications: • Sulphur content: 5.3 PPM
  • 4. Work spaces: 112 Location: Jingmen industrial zone Access to:  Waste water treatment plant  Steam generation plant  Water supply plant  Hydrogen generation plant
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.  Two-stage Hydrotreating Technology  Reuse-Recycle Material  Energy Recovery
  • 15.  HDS, HDN in the 1st reactor, HDA in the 2nd reactor  Aromatics not only produced particulate emissions, but also decreases the cetane number of diesel.  Nitrogen content also decreases
  • 16.  Hydrogen  -Purified by absorpting NH3 and H2S  -Made-up Hydrogen  MDEA  -Purified by distillation tower  -Recycled back to amine treater
  • 17.  Thermal Insulator  Heat exchangers  Fuel of Pre heater
  • 18.
  • 19.  Equipment Safety  Material Selection  Model Selection  Control Strategies
  • 20.  Safe Distance  60m for most hazardous equipment  15m for least hazardous equipment  Plant Location  Within the industry zone  500m away from residential area  Other Consideration  Back Gate  Water Poor
  • 21.
  • 22.  Policy& Legal & Regulatory Framework  Environmental Indicator  Energy usage  Environmental Baseline Data  Potential Environmental Impact  Social Indicator  Work Place  Health &Safety at Work  Public Consideration  Economic Indicator
  • 25. Equipment list Reactor101 Compressor(C101A-23) Reactor102 Compressor(C101B-23) Seperator(SH101) Feed mixing tank T103-1 Seperator(SH102) Stright run diesel storage tank T101-2 Seperator(SC101) Light cycle oil storage tank T102-2 Seperator(S101) ULSD storage tank T104-22 Heat exchanger(H102) Air coller(AC101-8) Heat exchanger(H103) Air coller(AC102-19) Heat exchanger(H104) Pump(P101A-2) Absorber(A101-10) Pump(P101B-2) Absorber(A102-11) Pump(P102A-2) Stripper D101-18 Pump(P102B-2) Distillation D102-12 Pump(P103A-6) Condenser(C102-13) Pump(P103B-6) Compressor(C102A-10) Pump(P104A-21) Compressor(C102B-10) Pump(P104B-21) Reboiler(RB101-14) Equipment cost: 924017905.8 RMB
  • 26.  Civil cost : 1005353063 RMB Civil work list Main Building Motor Room 2 Contol Room Motor Room3 Warehouse Road Security House Railway Motor Room 1
  • 27.  ISBL: Contains:all major equipment, bulk items, Civil works and so on.  OSBL: 40% of ISBL  Contingency Charge: 5% of (OSBL+ISBL)
  • 28. Working Capital item Straight run diesel Catalyst Light cycle oil Electricity Low pressure steam Employment H2 Land Rent Process water Tax Cooling water Maintenance Total working capital : 11768685701.5 RMB
  • 29. Revenue RMB/year ULSD 12878366000 Naptha 242877204 Fuel 642904500 Total earn 13764117704 Total cost in the 1st year 14028341119.68 RMB Total cost after 1st year 12851424828.73 RMB

Editor's Notes

  1. Temperature difference Gas to fuel, high low calorific value