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AGORAMURTHI. Gs
(Manager Factory/Production/Technical – Chemical, FMCG)
Contact Address
No 5 Sagaji Nayakkan Thoppu
Nelathanallur Road
Kumbakonam
Thanjavur - Dt
Tamil nadu
Mobile:+ 234 8128894149
+ 91 9698964960
Email ID: agoramurthi@yahoo.co.in
agoramurthi@gmail.com
Objective
Management level assignments in the areas of Production in a growth oriented
Manufacturing/Engineering/Projects/Process Organization of repute
Professional Profile
 An astute and results oriented with over 23 + years of experience in Production, PPC,
Projects, Safety, Quality and cost control in Manufacturing Industry.
 A proactive leader giving right direction to the production team for productivity measures
and planning
 Proven track record on production improvement, Production strategy focused to reduce
downtimes-increase OPOH(Output per operating hour) and decrease centre concept and
creating a team work environment to enhance productivity.
 Conversant with ERP (SAP and other),ISO (9000,14000 and OHSAS 18000) systems . A
skilled communicator with exceptional presentation abilities.
,Work experience
OCT 1991 to AUG 2011 HENKEL INDIA LTD, Karaikal, India.
Manufacturing of Detergents, Cosmetics and Chemicals.
POSITION: HOD PRODUCTION
 Reporting to the HEAD SUPPLY CHAIN, CORPORATE FINANCE HEAD, HEAD
HR, HEAD R & D
 Overseeing the production ,maintenance ,quality ,processes, drawing up a production
schedule;
 Ensuring that the production is cost effective;
 Making sure that products are produced on time and are of good quality;
 Working out the human and material resources needed;
 Drafting a timescale for the job;
 Estimating costs and setting the quality standards;
 Monitoring the production processes and adjusting schedules as needed;
 Being responsible for the selection and maintenance of equipment;
 Monitoring product standards and implementing quality-control program;
 Liaising among different departments, e.g. Suppliers, managers;
 Working with managers to implement the company's policies and goals;
 Ensuring that health and safety guidelines are followed;
 Supervising and motivating a team of workers;
 Reviewing the performance of subordinates;
 Identifying training needs and giving training
Production Units:
 Detergent powder (Tower powder, Dry mix),
 Detergent Bar,
 Zeolite 4A
 Liquid and cleansers
 Axion
 Soap , Perfume production
 Neem Extract
 In cistern Block
 Utilities and ETP
PPC, Material& MIS
 SAP PP and MM modules
 Material planning and inventory control
 Import and long lead materials planning
 Product costing ,Reconciliation and Technical completion of process orders
 Subcontract production coordination
 Handling of non moving and marketing return
 Rework and Scrap – investigation and monitoring
 Daily, Monthly and Yearly Reports to corporate, Henkel Germany and Legal
Reports to Government.
.Finance
 Monthly physical verification
 Variance – Usage, Formulation, Price variance analysis
 Product costing
 Annual Budget Working – Production Volume calculations,
 Capacity calculations,
 Over head keys allocation for Production related auxiliary cost centers
 Monthly & annual Overhead variance
New Product:
o New formulation trial and implementation
o Coordination with R&D
o Packaging developments and trial
o New product costing
o Secondary Packing design
SHE activities
o Risk assessment and implementation of risk reduction programs
o Implementation of Henkel SHE standards
o Environment aspect and impact assessment and control
o Identifying training needs and arranging training programs
HR Activities
o Assisting in recruitments and Interviews
o License renewal
o Appraisals
o Crises management
Projects
o Project planning and execution
o Leading project activates – Errection and commissioning
o Key Projects:
 Installing perfume production unit
 Installing Neem extraction unit
 Installing detergent bar addition stream
 Bar plant automation
 Soluble builder formulation implementation
 Drymix cycle time reduction
 Installing Cleanser bottling unit
 Zeolite mole ratio, Na2O balance and Water balance study and
improvement
Systems and Standards
o Quality – ISO 9000
o Environment – ISO 14000
o Maintenance – TPM
o SHE –OHSAS 18000, Henkel SHE Standards
o ERP – SAP , JLL ERP
MAR 2012 – Dec-2014 MURZAH SOAP AND DETERGENTS LTD,
Dar es Salaam, Tanzania
Manufacturing of Soaps, Detergent powder, LABSA, Silicate, Speckles and plastic
drums.
Role: FACTORY MANAGER, Dar es Salaam, Tanzania
Responsibilities:
o Production, Maintenance, Safety, Quality of detergent powder plants and LABSA
sulphonation , Soap production. Silicate liquid process, Speckles unit and Plastic 200 ltr
drum production units.
o Production planning, material planning, Manpower management, Recruitments
o New projects
o Government license application/Renewal.(Environment OHSA, Fire, TBS and etc)
o Implementation of systems and standards- Quality, Safety and etc
Projects and achievements:
 LABSA Sulphonation plant project
 Sodium silicate wed process project
 Drum plant project
 Speckels production project
 Post dosing project for detergent powder
MAR 2015 - PRESENT PZ CUSSONS NIGERIA PLC,
Ikorodu, Lagos Nigeria
Manufacturing of Detergent powder.
MAR 2015 - PRESENT: MANAGER TECHNICAL
Responsibility:
 Detergent spray tower 20 T/Hr
 Detergent production, quality, formulations
 Tower variability control, wastage and overfill reduction
 Material usage variance control
 Raw material dosing accuracy improvement
 Trials and developments
 Tower and packing OEE improvements
 New projects
 Effluent treatment plant
 Process improvement projects, marginal improvement & Continual
improvement
 Systems – ISO, SAP, NCR, CI Pillars, GMP &Government standards
Area specialization
 Detergent – Spray dried and dry mix powders ,cake, liquids and paste
production and formulation developments
 Cleansers – Dish wash, Floor wash, glass cleaner, toilet cleaners, all purpose
cleaner and in cistern block
 Zeolite production process
 LABSA Sulphonation plant commissioning and operation
 Sodium Silicate manufacturing process – Liquid process, Furnace process
and Dissolving
 Packing machines – Detergent powder, Cake, Paste, Liquid filling, sleeving
,labeling , banding, coding and bulk bagging
 Perfume and Neem extract production
 Secondary packing material design and developments
 Reactor and crystallizers for zeolite preparation
 Falling film multiple effect evaporation unit-weigand, Germany.
 Spray drying – Henkel and Ballastra Spray towers and zeolite spray tower.
 DCS(Tata Honeywell-TDC 3000) , Experion and SCADA and PLC
 Utilities – Bolier, water treatment,RO,Cooling towers
 Solid waste and Liquid effluents managements
 Costing, SAP – PP and MM Modules
 New project planning and execution
 Process calculation, Data analysis, Material balance, Heat balance, Water
balance
 Input / Output analysis
Education
o 1991-Bachelor of degree in Chemistry – Bharathidasan University, Trichy, Tamil nadu
, India
o 1994-Diploma in chemical process control and instrumentation- Annamalai university,
Chidambaram, Tamil nadu, India
o 2010-MBA – Vinayaga Mission University, Selam, Tamil nadu, India
References:
o Available on request
Personal details
 Father’s name : P Govindasamy
 Date of birth : 21th April 1970
 Nationality : Indian
 Sex & marital status : Male – married
 Family : One son and a daughter

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Agoramurthi Gs Tech

  • 1. AGORAMURTHI. Gs (Manager Factory/Production/Technical – Chemical, FMCG) Contact Address No 5 Sagaji Nayakkan Thoppu Nelathanallur Road Kumbakonam Thanjavur - Dt Tamil nadu Mobile:+ 234 8128894149 + 91 9698964960 Email ID: agoramurthi@yahoo.co.in agoramurthi@gmail.com Objective Management level assignments in the areas of Production in a growth oriented Manufacturing/Engineering/Projects/Process Organization of repute Professional Profile  An astute and results oriented with over 23 + years of experience in Production, PPC, Projects, Safety, Quality and cost control in Manufacturing Industry.  A proactive leader giving right direction to the production team for productivity measures and planning  Proven track record on production improvement, Production strategy focused to reduce downtimes-increase OPOH(Output per operating hour) and decrease centre concept and creating a team work environment to enhance productivity.  Conversant with ERP (SAP and other),ISO (9000,14000 and OHSAS 18000) systems . A skilled communicator with exceptional presentation abilities. ,Work experience OCT 1991 to AUG 2011 HENKEL INDIA LTD, Karaikal, India. Manufacturing of Detergents, Cosmetics and Chemicals. POSITION: HOD PRODUCTION  Reporting to the HEAD SUPPLY CHAIN, CORPORATE FINANCE HEAD, HEAD HR, HEAD R & D  Overseeing the production ,maintenance ,quality ,processes, drawing up a production schedule;  Ensuring that the production is cost effective;  Making sure that products are produced on time and are of good quality;  Working out the human and material resources needed;  Drafting a timescale for the job;  Estimating costs and setting the quality standards;  Monitoring the production processes and adjusting schedules as needed;  Being responsible for the selection and maintenance of equipment;  Monitoring product standards and implementing quality-control program;
  • 2.  Liaising among different departments, e.g. Suppliers, managers;  Working with managers to implement the company's policies and goals;  Ensuring that health and safety guidelines are followed;  Supervising and motivating a team of workers;  Reviewing the performance of subordinates;  Identifying training needs and giving training Production Units:  Detergent powder (Tower powder, Dry mix),  Detergent Bar,  Zeolite 4A  Liquid and cleansers  Axion  Soap , Perfume production  Neem Extract  In cistern Block  Utilities and ETP PPC, Material& MIS  SAP PP and MM modules  Material planning and inventory control  Import and long lead materials planning  Product costing ,Reconciliation and Technical completion of process orders  Subcontract production coordination  Handling of non moving and marketing return  Rework and Scrap – investigation and monitoring  Daily, Monthly and Yearly Reports to corporate, Henkel Germany and Legal Reports to Government. .Finance  Monthly physical verification  Variance – Usage, Formulation, Price variance analysis  Product costing  Annual Budget Working – Production Volume calculations,  Capacity calculations,  Over head keys allocation for Production related auxiliary cost centers  Monthly & annual Overhead variance New Product: o New formulation trial and implementation o Coordination with R&D o Packaging developments and trial o New product costing o Secondary Packing design SHE activities o Risk assessment and implementation of risk reduction programs o Implementation of Henkel SHE standards
  • 3. o Environment aspect and impact assessment and control o Identifying training needs and arranging training programs HR Activities o Assisting in recruitments and Interviews o License renewal o Appraisals o Crises management Projects o Project planning and execution o Leading project activates – Errection and commissioning o Key Projects:  Installing perfume production unit  Installing Neem extraction unit  Installing detergent bar addition stream  Bar plant automation  Soluble builder formulation implementation  Drymix cycle time reduction  Installing Cleanser bottling unit  Zeolite mole ratio, Na2O balance and Water balance study and improvement Systems and Standards o Quality – ISO 9000 o Environment – ISO 14000 o Maintenance – TPM o SHE –OHSAS 18000, Henkel SHE Standards o ERP – SAP , JLL ERP MAR 2012 – Dec-2014 MURZAH SOAP AND DETERGENTS LTD, Dar es Salaam, Tanzania Manufacturing of Soaps, Detergent powder, LABSA, Silicate, Speckles and plastic drums. Role: FACTORY MANAGER, Dar es Salaam, Tanzania Responsibilities: o Production, Maintenance, Safety, Quality of detergent powder plants and LABSA sulphonation , Soap production. Silicate liquid process, Speckles unit and Plastic 200 ltr drum production units. o Production planning, material planning, Manpower management, Recruitments o New projects o Government license application/Renewal.(Environment OHSA, Fire, TBS and etc) o Implementation of systems and standards- Quality, Safety and etc Projects and achievements:  LABSA Sulphonation plant project  Sodium silicate wed process project  Drum plant project  Speckels production project  Post dosing project for detergent powder
  • 4. MAR 2015 - PRESENT PZ CUSSONS NIGERIA PLC, Ikorodu, Lagos Nigeria Manufacturing of Detergent powder. MAR 2015 - PRESENT: MANAGER TECHNICAL Responsibility:  Detergent spray tower 20 T/Hr  Detergent production, quality, formulations  Tower variability control, wastage and overfill reduction  Material usage variance control  Raw material dosing accuracy improvement  Trials and developments  Tower and packing OEE improvements  New projects  Effluent treatment plant  Process improvement projects, marginal improvement & Continual improvement  Systems – ISO, SAP, NCR, CI Pillars, GMP &Government standards Area specialization  Detergent – Spray dried and dry mix powders ,cake, liquids and paste production and formulation developments  Cleansers – Dish wash, Floor wash, glass cleaner, toilet cleaners, all purpose cleaner and in cistern block  Zeolite production process  LABSA Sulphonation plant commissioning and operation  Sodium Silicate manufacturing process – Liquid process, Furnace process and Dissolving  Packing machines – Detergent powder, Cake, Paste, Liquid filling, sleeving ,labeling , banding, coding and bulk bagging  Perfume and Neem extract production  Secondary packing material design and developments  Reactor and crystallizers for zeolite preparation  Falling film multiple effect evaporation unit-weigand, Germany.  Spray drying – Henkel and Ballastra Spray towers and zeolite spray tower.  DCS(Tata Honeywell-TDC 3000) , Experion and SCADA and PLC  Utilities – Bolier, water treatment,RO,Cooling towers  Solid waste and Liquid effluents managements  Costing, SAP – PP and MM Modules  New project planning and execution  Process calculation, Data analysis, Material balance, Heat balance, Water balance  Input / Output analysis
  • 5. Education o 1991-Bachelor of degree in Chemistry – Bharathidasan University, Trichy, Tamil nadu , India o 1994-Diploma in chemical process control and instrumentation- Annamalai university, Chidambaram, Tamil nadu, India o 2010-MBA – Vinayaga Mission University, Selam, Tamil nadu, India References: o Available on request Personal details  Father’s name : P Govindasamy  Date of birth : 21th April 1970  Nationality : Indian  Sex & marital status : Male – married  Family : One son and a daughter