1. AGORAMURTHI. Gs
(Manager Factory/Production/Technical – Chemical, FMCG)
Contact Address
No 5 Sagaji Nayakkan Thoppu
Nelathanallur Road
Kumbakonam
Thanjavur - Dt
Tamil nadu
Mobile:+ 234 8128894149
+ 91 9698964960
Email ID: agoramurthi@yahoo.co.in
agoramurthi@gmail.com
Objective
Management level assignments in the areas of Production in a growth oriented
Manufacturing/Engineering/Projects/Process Organization of repute
Professional Profile
An astute and results oriented with over 23 + years of experience in Production, PPC,
Projects, Safety, Quality and cost control in Manufacturing Industry.
A proactive leader giving right direction to the production team for productivity measures
and planning
Proven track record on production improvement, Production strategy focused to reduce
downtimes-increase OPOH(Output per operating hour) and decrease centre concept and
creating a team work environment to enhance productivity.
Conversant with ERP (SAP and other),ISO (9000,14000 and OHSAS 18000) systems . A
skilled communicator with exceptional presentation abilities.
,Work experience
OCT 1991 to AUG 2011 HENKEL INDIA LTD, Karaikal, India.
Manufacturing of Detergents, Cosmetics and Chemicals.
POSITION: HOD PRODUCTION
Reporting to the HEAD SUPPLY CHAIN, CORPORATE FINANCE HEAD, HEAD
HR, HEAD R & D
Overseeing the production ,maintenance ,quality ,processes, drawing up a production
schedule;
Ensuring that the production is cost effective;
Making sure that products are produced on time and are of good quality;
Working out the human and material resources needed;
Drafting a timescale for the job;
Estimating costs and setting the quality standards;
Monitoring the production processes and adjusting schedules as needed;
Being responsible for the selection and maintenance of equipment;
Monitoring product standards and implementing quality-control program;
2. Liaising among different departments, e.g. Suppliers, managers;
Working with managers to implement the company's policies and goals;
Ensuring that health and safety guidelines are followed;
Supervising and motivating a team of workers;
Reviewing the performance of subordinates;
Identifying training needs and giving training
Production Units:
Detergent powder (Tower powder, Dry mix),
Detergent Bar,
Zeolite 4A
Liquid and cleansers
Axion
Soap , Perfume production
Neem Extract
In cistern Block
Utilities and ETP
PPC, Material& MIS
SAP PP and MM modules
Material planning and inventory control
Import and long lead materials planning
Product costing ,Reconciliation and Technical completion of process orders
Subcontract production coordination
Handling of non moving and marketing return
Rework and Scrap – investigation and monitoring
Daily, Monthly and Yearly Reports to corporate, Henkel Germany and Legal
Reports to Government.
.Finance
Monthly physical verification
Variance – Usage, Formulation, Price variance analysis
Product costing
Annual Budget Working – Production Volume calculations,
Capacity calculations,
Over head keys allocation for Production related auxiliary cost centers
Monthly & annual Overhead variance
New Product:
o New formulation trial and implementation
o Coordination with R&D
o Packaging developments and trial
o New product costing
o Secondary Packing design
SHE activities
o Risk assessment and implementation of risk reduction programs
o Implementation of Henkel SHE standards
3. o Environment aspect and impact assessment and control
o Identifying training needs and arranging training programs
HR Activities
o Assisting in recruitments and Interviews
o License renewal
o Appraisals
o Crises management
Projects
o Project planning and execution
o Leading project activates – Errection and commissioning
o Key Projects:
Installing perfume production unit
Installing Neem extraction unit
Installing detergent bar addition stream
Bar plant automation
Soluble builder formulation implementation
Drymix cycle time reduction
Installing Cleanser bottling unit
Zeolite mole ratio, Na2O balance and Water balance study and
improvement
Systems and Standards
o Quality – ISO 9000
o Environment – ISO 14000
o Maintenance – TPM
o SHE –OHSAS 18000, Henkel SHE Standards
o ERP – SAP , JLL ERP
MAR 2012 – Dec-2014 MURZAH SOAP AND DETERGENTS LTD,
Dar es Salaam, Tanzania
Manufacturing of Soaps, Detergent powder, LABSA, Silicate, Speckles and plastic
drums.
Role: FACTORY MANAGER, Dar es Salaam, Tanzania
Responsibilities:
o Production, Maintenance, Safety, Quality of detergent powder plants and LABSA
sulphonation , Soap production. Silicate liquid process, Speckles unit and Plastic 200 ltr
drum production units.
o Production planning, material planning, Manpower management, Recruitments
o New projects
o Government license application/Renewal.(Environment OHSA, Fire, TBS and etc)
o Implementation of systems and standards- Quality, Safety and etc
Projects and achievements:
LABSA Sulphonation plant project
Sodium silicate wed process project
Drum plant project
Speckels production project
Post dosing project for detergent powder
4. MAR 2015 - PRESENT PZ CUSSONS NIGERIA PLC,
Ikorodu, Lagos Nigeria
Manufacturing of Detergent powder.
MAR 2015 - PRESENT: MANAGER TECHNICAL
Responsibility:
Detergent spray tower 20 T/Hr
Detergent production, quality, formulations
Tower variability control, wastage and overfill reduction
Material usage variance control
Raw material dosing accuracy improvement
Trials and developments
Tower and packing OEE improvements
New projects
Effluent treatment plant
Process improvement projects, marginal improvement & Continual
improvement
Systems – ISO, SAP, NCR, CI Pillars, GMP &Government standards
Area specialization
Detergent – Spray dried and dry mix powders ,cake, liquids and paste
production and formulation developments
Cleansers – Dish wash, Floor wash, glass cleaner, toilet cleaners, all purpose
cleaner and in cistern block
Zeolite production process
LABSA Sulphonation plant commissioning and operation
Sodium Silicate manufacturing process – Liquid process, Furnace process
and Dissolving
Packing machines – Detergent powder, Cake, Paste, Liquid filling, sleeving
,labeling , banding, coding and bulk bagging
Perfume and Neem extract production
Secondary packing material design and developments
Reactor and crystallizers for zeolite preparation
Falling film multiple effect evaporation unit-weigand, Germany.
Spray drying – Henkel and Ballastra Spray towers and zeolite spray tower.
DCS(Tata Honeywell-TDC 3000) , Experion and SCADA and PLC
Utilities – Bolier, water treatment,RO,Cooling towers
Solid waste and Liquid effluents managements
Costing, SAP – PP and MM Modules
New project planning and execution
Process calculation, Data analysis, Material balance, Heat balance, Water
balance
Input / Output analysis
5. Education
o 1991-Bachelor of degree in Chemistry – Bharathidasan University, Trichy, Tamil nadu
, India
o 1994-Diploma in chemical process control and instrumentation- Annamalai university,
Chidambaram, Tamil nadu, India
o 2010-MBA – Vinayaga Mission University, Selam, Tamil nadu, India
References:
o Available on request
Personal details
Father’s name : P Govindasamy
Date of birth : 21th April 1970
Nationality : Indian
Sex & marital status : Male – married
Family : One son and a daughter