1. CAR ASSEMBLING

2. CAR MANUFACTURING
PROCESS

3. PROCESSES INVOLVED

4. ARC WELDING
• Arc welding - welding power supply to
create an electric arc between an
electrode and the base material to melt
the metals at the welding point. They can
use either direct (DC) or alternating (AC)
current, and consumable or non-
consumable electrodes
• Welding region - protected - shielding
gas, vapor, or slag.

6. Consumable electrode methods
 shielded metal arc welding
 Gas metal arc welding
 Flux-cored arc welding
 Submerged arc welding

8. WELDING
• WELDED WITH THE HELP OF
ROBOTS.
• FLOOR
• ROOF
• SIDE PANELS
WHITE BODY IS SENT TO PAINT DEPT.

9. ASSEMBLY LINE

10. PAINTING
1 ½ TO 2 DAYS IN PAINT SHOP./PER CAR
PROCESSES
INVOLVED
PT COATING-
DRYING –
ELECTROCOATIN
G- LOW COAT –
DRYING –
MIDDLE COAT –
DRYING –
TOPCOAT –
DRYING.
DOORS ARE DETACHED BEFORE GOING TO ASSEMBLY LINE.

11. 65 STATIONS.
120 SECS/ APPROX
DURATION OF ASSEMBLING
PER CAR 2HRS APPROX

12. ASSEMBLING LINE

14. ENGINE ASSEMBLING

15. MOVING PLATFORM ( 2-3 MINS. AT EACH
STATION)

16. ROBOTIC FRAMES FOR
CAR ASSEMBLING

17. ENGINE ASSEMBLING AT
DIFFERENT STATIONS

18. JOINING THE ENGINE COMPONENTS

19. FIXING SEATS

20. FIXING AND
BOLTING

21. FIXING SEAT AND INTERIORS

22. FIXING ENGINE

23. FIXING
WHEELS

24. FUELING THE ENGINE

25. FINAL CHECK AND FINISHING TOUCH

26. 16 Quality checks.
• Painting.
• Internal alignment.
• Speedometer testing.
• Wheel alignment.
• Drifting.
• Road testing. ( inclined roads, bumpy
etc.)

27. • WATER DIPPING TEST ( 1/1000)
• SHOWER TEST (1 / 100)