Project3
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SAE BAJA: (All-terrain vehicle)-(2016)
Event: Mahindra & Mahindra Ltd inassociationwithSAEINDIA,the nintheditionof BAJA All Terrain
CompetitionatNATRIPfacilityatPithampur,Indore.Participatedas MVSR ENGINEERING COLLEGE
team with team name TEAM RATCHET. I was the design leader for Roll Cage and Steering
Subsystem.
Key Achievements
The Vehicle meetcomplete specificationasprovidedbyBAJA rule book
DesignmeetsSafety, Ergonomics,CostEffectiveness,StandardizationandServiceability,
Maneuverabilityandweightrestrictionincomplete vehicle andeachparts
Key Material Dimension(Crosssection) derivedbasedonevaluationin ANSYS
Automatic transmissionsystem.
Software Tools Used:
SolidWorks: ConceptDesign,SolidModeling&Rendering,Material AssigningandEvaluation&
DimensioningandTolerencing,Weight,Volume,Centerof gravitydeterminationandpre
simulation
ANSYS: Differenttypesof loadtestingperformedtovalidatethe designproposed.Frontal
impacttest,Side impacttest,Wheel bumptest,Torsiontest,Roll over,Model analysis.These
testshelpedinderivingfactorof safetyandthusfinalize the structural member’scrosssection
and profile.
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Figure 2:
CompleteFigure 1: Complete modelof SAEBAJA Roll cage.
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Figure 3: Steeringknuckle designand analysis.
Figure 4: Load test: Side Impact
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Figure 5: Load test: Torsion test
Figure 6 : Roll over test.