SlideShare a Scribd company logo
1 of 18
Comfort Study of Work
Environment of Apparel Industry


Presented By – W. V. R. Kosala

Authors - W. V. R. Kosala, P. P. G. N. Vilasini and J. R. Gamage
  Dept. of Mechanical Engineering, University of Moratuwa,
                             Sri Lanka.
Content
•   Introduction
•   Problem Identification
•   Research Approach
•   Recommendations
•   Discussion
Introduction
• Sri Lankan textile industry –
  – 40% of the country’s industrial production
  – 1.2 M people (5.63% of total population)
• Competition and rivalry –
  – Increased number of local factories
  – Low cost producers
Introduction (Cont.)
• Where ?
  –   At a leading SL apparel manufacturing factory
  –   Operating 6 days/week
  –   Workforce of 550 people
  –   Daily output of 3500 pieces of ready-made garments
• Why ?
  – Uncomfortable working environment created within the
    packing division due to relocation
Major Issues Identified
• Thermal discomfort

• Poor lighting conditions

• Awkward working postures
Research Approach
Investigation and   •Gather information from a
 data collection    walkthrough visit
                    • Survey to identify current health
                    and safety perception
                    • Layout mapping
    Analysis        • Activity sampling -
                           Foot motion Study
                    • Measuring environmental data -
                           Temperature
                           Relative humidity
Recommendations            Wind speed
                           Light intensity
Analysis – Questionnaire feedback
Analysis – Foot posture changing frequency
                                     1.95 X Freq.
                                      within 1st
                                        hour
Analysis - Temperature & Relative Humidity
Mapping the degree of human comfort
Recommendations – Thermal Discomfort
• Prevent the heat coming from outside in the form of conduction and
  radiation such as –
    – Use tint / blind curtains
    – Maintain smooth and light colored external walls
    – Use AL foils to the roof
• Improve ventilation by –
    – Facilitating natural ventilation where ever possible
    – Well placed exhaust fans
    – Blowers to ventilate local areas
• Introduce proper work roster to avoid any possible heat stresses
• Educate the workforce on thermal comfort measures (such as clothing,
  sweating, etc)
Recommendations – Poor lighting
• Use sufficient artificial lighting with proper placement
• Lighting in visual inspection area should be according to the standards
• Light sources should be covered and placed properly to prevent any glare
  or excess lighting on the work piece
• Use automatic light intensity controllers(if possible) to correct the
  reduction of natural lighting

Recommendations - Prolong standing
• Provide sufficient rest time with seating
• Provide suitable pair of indoor footwear or non slip carpet
• Height adjustable workbenches
Discussion
              Less than 32%
             employees who
             dissatisfied with
             working posture




             Existing temp. is
              uncomfortable
Discussion (Cont.)
  59% of Workers’ foot
 posture changing freq. >
Mean foot posture changing
           freq.
                             Majority of
                               workers
                             suffer from
                             lower limb
  98% of the same group
                               strains
    stated that current
    working posture is
 uncomfortable during the
       questionnaire
Discussion (Cont.)
• Provides insight to the analysis of matters related to
  ergonomics
• Study was not focusing much on physical parameters
  of the specimens
• Increased sample sizes and data capturing
  frequencies will increase the accuracy
THANK YOU…!!!
     &
Any Questions ???
Existing layout of the packing division
Foot posture study

More Related Content

Similar to IEEM 2011 - Comfort Study of Work Environment of Apparel Industry

Similar to IEEM 2011 - Comfort Study of Work Environment of Apparel Industry (20)

E3 chap-09
E3 chap-09E3 chap-09
E3 chap-09
 
ABE057-Design-of-Experiments.ppt
ABE057-Design-of-Experiments.pptABE057-Design-of-Experiments.ppt
ABE057-Design-of-Experiments.ppt
 
Evaluation techniques
Evaluation techniquesEvaluation techniques
Evaluation techniques
 
e3-chap-09.ppt
e3-chap-09.ppte3-chap-09.ppt
e3-chap-09.ppt
 
E3 chap-09
E3 chap-09E3 chap-09
E3 chap-09
 
Human Computer Interaction Evaluation
Human Computer Interaction EvaluationHuman Computer Interaction Evaluation
Human Computer Interaction Evaluation
 
Motion and Time Study Presentation Mayra Calderon.ppt
Motion and Time Study Presentation Mayra Calderon.pptMotion and Time Study Presentation Mayra Calderon.ppt
Motion and Time Study Presentation Mayra Calderon.ppt
 
Study of Ergonomics in glass bangle industry
Study of Ergonomics in glass bangle industryStudy of Ergonomics in glass bangle industry
Study of Ergonomics in glass bangle industry
 
Work Study.ppt
Work Study.pptWork Study.ppt
Work Study.ppt
 
IE (Importance of Ergonomics)
IE (Importance of Ergonomics)IE (Importance of Ergonomics)
IE (Importance of Ergonomics)
 
Episode 13 : Research Methodology ( Part 3 )
Episode 13 :  Research Methodology ( Part 3 )Episode 13 :  Research Methodology ( Part 3 )
Episode 13 : Research Methodology ( Part 3 )
 
ergonomics, ICM, MMC, CHENNAI
ergonomics, ICM, MMC, CHENNAIergonomics, ICM, MMC, CHENNAI
ergonomics, ICM, MMC, CHENNAI
 
Chapter 8 eval. tech. lesson 2
Chapter 8 eval. tech. lesson 2Chapter 8 eval. tech. lesson 2
Chapter 8 eval. tech. lesson 2
 
Gareth Digby: Systems-Based Approach to Cyber Investigations
Gareth Digby: Systems-Based Approach to Cyber Investigations Gareth Digby: Systems-Based Approach to Cyber Investigations
Gareth Digby: Systems-Based Approach to Cyber Investigations
 
Dfma aaaaaaaaa
Dfma aaaaaaaaaDfma aaaaaaaaa
Dfma aaaaaaaaa
 
TRIZ-Overview_150430
TRIZ-Overview_150430TRIZ-Overview_150430
TRIZ-Overview_150430
 
IE training
IE training IE training
IE training
 
IE Training
IE Training IE Training
IE Training
 
evaluation technique uni 2
evaluation technique uni 2evaluation technique uni 2
evaluation technique uni 2
 
Industrialengineeringintro ppt
Industrialengineeringintro pptIndustrialengineeringintro ppt
Industrialengineeringintro ppt
 

Recently uploaded

Interactive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communicationInteractive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communicationnomboosow
 
Measures of Central Tendency: Mean, Median and Mode
Measures of Central Tendency: Mean, Median and ModeMeasures of Central Tendency: Mean, Median and Mode
Measures of Central Tendency: Mean, Median and ModeThiyagu K
 
Introduction to Nonprofit Accounting: The Basics
Introduction to Nonprofit Accounting: The BasicsIntroduction to Nonprofit Accounting: The Basics
Introduction to Nonprofit Accounting: The BasicsTechSoup
 
9548086042 for call girls in Indira Nagar with room service
9548086042  for call girls in Indira Nagar  with room service9548086042  for call girls in Indira Nagar  with room service
9548086042 for call girls in Indira Nagar with room servicediscovermytutordmt
 
BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...
BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...
BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...Sapna Thakur
 
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...christianmathematics
 
SOCIAL AND HISTORICAL CONTEXT - LFTVD.pptx
SOCIAL AND HISTORICAL CONTEXT - LFTVD.pptxSOCIAL AND HISTORICAL CONTEXT - LFTVD.pptx
SOCIAL AND HISTORICAL CONTEXT - LFTVD.pptxiammrhaywood
 
The Most Excellent Way | 1 Corinthians 13
The Most Excellent Way | 1 Corinthians 13The Most Excellent Way | 1 Corinthians 13
The Most Excellent Way | 1 Corinthians 13Steve Thomason
 
Holdier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfHoldier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfagholdier
 
Beyond the EU: DORA and NIS 2 Directive's Global Impact
Beyond the EU: DORA and NIS 2 Directive's Global ImpactBeyond the EU: DORA and NIS 2 Directive's Global Impact
Beyond the EU: DORA and NIS 2 Directive's Global ImpactPECB
 
Call Girls in Dwarka Mor Delhi Contact Us 9654467111
Call Girls in Dwarka Mor Delhi Contact Us 9654467111Call Girls in Dwarka Mor Delhi Contact Us 9654467111
Call Girls in Dwarka Mor Delhi Contact Us 9654467111Sapana Sha
 
IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...
IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...
IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...PsychoTech Services
 
A Critique of the Proposed National Education Policy Reform
A Critique of the Proposed National Education Policy ReformA Critique of the Proposed National Education Policy Reform
A Critique of the Proposed National Education Policy ReformChameera Dedduwage
 
Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...
Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...
Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...fonyou31
 
Web & Social Media Analytics Previous Year Question Paper.pdf
Web & Social Media Analytics Previous Year Question Paper.pdfWeb & Social Media Analytics Previous Year Question Paper.pdf
Web & Social Media Analytics Previous Year Question Paper.pdfJayanti Pande
 
Disha NEET Physics Guide for classes 11 and 12.pdf
Disha NEET Physics Guide for classes 11 and 12.pdfDisha NEET Physics Guide for classes 11 and 12.pdf
Disha NEET Physics Guide for classes 11 and 12.pdfchloefrazer622
 

Recently uploaded (20)

Interactive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communicationInteractive Powerpoint_How to Master effective communication
Interactive Powerpoint_How to Master effective communication
 
Measures of Central Tendency: Mean, Median and Mode
Measures of Central Tendency: Mean, Median and ModeMeasures of Central Tendency: Mean, Median and Mode
Measures of Central Tendency: Mean, Median and Mode
 
Introduction to Nonprofit Accounting: The Basics
Introduction to Nonprofit Accounting: The BasicsIntroduction to Nonprofit Accounting: The Basics
Introduction to Nonprofit Accounting: The Basics
 
Mattingly "AI & Prompt Design: The Basics of Prompt Design"
Mattingly "AI & Prompt Design: The Basics of Prompt Design"Mattingly "AI & Prompt Design: The Basics of Prompt Design"
Mattingly "AI & Prompt Design: The Basics of Prompt Design"
 
9548086042 for call girls in Indira Nagar with room service
9548086042  for call girls in Indira Nagar  with room service9548086042  for call girls in Indira Nagar  with room service
9548086042 for call girls in Indira Nagar with room service
 
BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...
BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...
BAG TECHNIQUE Bag technique-a tool making use of public health bag through wh...
 
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
 
SOCIAL AND HISTORICAL CONTEXT - LFTVD.pptx
SOCIAL AND HISTORICAL CONTEXT - LFTVD.pptxSOCIAL AND HISTORICAL CONTEXT - LFTVD.pptx
SOCIAL AND HISTORICAL CONTEXT - LFTVD.pptx
 
The Most Excellent Way | 1 Corinthians 13
The Most Excellent Way | 1 Corinthians 13The Most Excellent Way | 1 Corinthians 13
The Most Excellent Way | 1 Corinthians 13
 
Holdier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfHoldier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdf
 
Beyond the EU: DORA and NIS 2 Directive's Global Impact
Beyond the EU: DORA and NIS 2 Directive's Global ImpactBeyond the EU: DORA and NIS 2 Directive's Global Impact
Beyond the EU: DORA and NIS 2 Directive's Global Impact
 
Call Girls in Dwarka Mor Delhi Contact Us 9654467111
Call Girls in Dwarka Mor Delhi Contact Us 9654467111Call Girls in Dwarka Mor Delhi Contact Us 9654467111
Call Girls in Dwarka Mor Delhi Contact Us 9654467111
 
IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...
IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...
IGNOU MSCCFT and PGDCFT Exam Question Pattern: MCFT003 Counselling and Family...
 
Mattingly "AI & Prompt Design: Structured Data, Assistants, & RAG"
Mattingly "AI & Prompt Design: Structured Data, Assistants, & RAG"Mattingly "AI & Prompt Design: Structured Data, Assistants, & RAG"
Mattingly "AI & Prompt Design: Structured Data, Assistants, & RAG"
 
A Critique of the Proposed National Education Policy Reform
A Critique of the Proposed National Education Policy ReformA Critique of the Proposed National Education Policy Reform
A Critique of the Proposed National Education Policy Reform
 
Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...
Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...
Ecosystem Interactions Class Discussion Presentation in Blue Green Lined Styl...
 
Web & Social Media Analytics Previous Year Question Paper.pdf
Web & Social Media Analytics Previous Year Question Paper.pdfWeb & Social Media Analytics Previous Year Question Paper.pdf
Web & Social Media Analytics Previous Year Question Paper.pdf
 
INDIA QUIZ 2024 RLAC DELHI UNIVERSITY.pptx
INDIA QUIZ 2024 RLAC DELHI UNIVERSITY.pptxINDIA QUIZ 2024 RLAC DELHI UNIVERSITY.pptx
INDIA QUIZ 2024 RLAC DELHI UNIVERSITY.pptx
 
Advance Mobile Application Development class 07
Advance Mobile Application Development class 07Advance Mobile Application Development class 07
Advance Mobile Application Development class 07
 
Disha NEET Physics Guide for classes 11 and 12.pdf
Disha NEET Physics Guide for classes 11 and 12.pdfDisha NEET Physics Guide for classes 11 and 12.pdf
Disha NEET Physics Guide for classes 11 and 12.pdf
 

IEEM 2011 - Comfort Study of Work Environment of Apparel Industry

  • 1. Comfort Study of Work Environment of Apparel Industry Presented By – W. V. R. Kosala Authors - W. V. R. Kosala, P. P. G. N. Vilasini and J. R. Gamage Dept. of Mechanical Engineering, University of Moratuwa, Sri Lanka.
  • 2. Content • Introduction • Problem Identification • Research Approach • Recommendations • Discussion
  • 3. Introduction • Sri Lankan textile industry – – 40% of the country’s industrial production – 1.2 M people (5.63% of total population) • Competition and rivalry – – Increased number of local factories – Low cost producers
  • 4. Introduction (Cont.) • Where ? – At a leading SL apparel manufacturing factory – Operating 6 days/week – Workforce of 550 people – Daily output of 3500 pieces of ready-made garments • Why ? – Uncomfortable working environment created within the packing division due to relocation
  • 5. Major Issues Identified • Thermal discomfort • Poor lighting conditions • Awkward working postures
  • 6. Research Approach Investigation and •Gather information from a data collection walkthrough visit • Survey to identify current health and safety perception • Layout mapping Analysis • Activity sampling - Foot motion Study • Measuring environmental data - Temperature Relative humidity Recommendations Wind speed Light intensity
  • 8. Analysis – Foot posture changing frequency 1.95 X Freq. within 1st hour
  • 9. Analysis - Temperature & Relative Humidity
  • 10. Mapping the degree of human comfort
  • 11. Recommendations – Thermal Discomfort • Prevent the heat coming from outside in the form of conduction and radiation such as – – Use tint / blind curtains – Maintain smooth and light colored external walls – Use AL foils to the roof • Improve ventilation by – – Facilitating natural ventilation where ever possible – Well placed exhaust fans – Blowers to ventilate local areas • Introduce proper work roster to avoid any possible heat stresses • Educate the workforce on thermal comfort measures (such as clothing, sweating, etc)
  • 12. Recommendations – Poor lighting • Use sufficient artificial lighting with proper placement • Lighting in visual inspection area should be according to the standards • Light sources should be covered and placed properly to prevent any glare or excess lighting on the work piece • Use automatic light intensity controllers(if possible) to correct the reduction of natural lighting Recommendations - Prolong standing • Provide sufficient rest time with seating • Provide suitable pair of indoor footwear or non slip carpet • Height adjustable workbenches
  • 13. Discussion Less than 32% employees who dissatisfied with working posture Existing temp. is uncomfortable
  • 14. Discussion (Cont.) 59% of Workers’ foot posture changing freq. > Mean foot posture changing freq. Majority of workers suffer from lower limb 98% of the same group strains stated that current working posture is uncomfortable during the questionnaire
  • 15. Discussion (Cont.) • Provides insight to the analysis of matters related to ergonomics • Study was not focusing much on physical parameters of the specimens • Increased sample sizes and data capturing frequencies will increase the accuracy
  • 16. THANK YOU…!!! & Any Questions ???
  • 17. Existing layout of the packing division