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Development of Personal Manufacturing.
          Knitting Printer



            Varvara Guljajeva
              PhD candidate
          Estonian Art Academy

             Mar Canet Sola
               Co-author
FAB LABs

●   Started in 2005 in the Center for Bits and Atoms, MIT by Neil
    Gershenfeld
●   Today there is a significant and growing number of FAB LABs around
    the world -> at the beginning of 2011, the international Fab Lab
    network consisted of over 50 Fab Labs in 16 countries.
-> The real impact of digital communications and computation came in
giving ordinary people control over the information in their lives; digital
fabrication will likewise give individuals control over their physical world
by allowing them to personally program its construction.
Machine list recommendation

    Flexible manufacturing equipment within a fab lab can include:
●   Laser cutter, plasma cutter, water jet cutter, knife cutter: sheet
    material cutting
●   3-axis CNC machines: 3 or more axes, computer-controlled
    subtractive milling or turning machines
●   Rapid prototyper: typically a "3D printer" of plastic or plaster parts
●   Printed circuit board milling: 2 dimensional, high precision milling to
    create circuit traces in pre-clad copper boards
●
    Microprocessor and digital electronics design, assembly, and test
    stations
Origin

●   Digital fabrication tools were originally used for prototyping purpose
    by the industries. -> NOW the manufacturing machines are used for
    end-product manufacturing by small-scale producers and one-
    person-factories.
●   These tiny manufacturers kicked off without or very little external
    funding. The main reason for that is low-cost of machines and open
    source code and design.
Probably the best known example of the emergence of a personal
technology is that of the personal computer (Lipson and Kurman
Factory@Home). -> The history of personal computers began in the
1970s (Wikipedia).




           Xerox Alto, 1973
           Source: http://en.wikipedia.org/wiki/File:Xerox_Alto.jpg
Industrial revolution             Personal manufacturing “evolution”
Communication Telegraph, telephone, improved         Internet, online shopping, online user communities,
              commercial printing technologies       search and rank algorithms that enable users to
                                                     find what they’re looking for in the chaos, online
                                                     blueprints
Power           Steam, coal, electricity             Powerful computing technologies bring formerly
                                                     industrial-scale design and analytical capabilities to
                                                     the masses
Machine         Steam engines, coal burning          Personal fabrication machines are ready for home
technology      machines, looms, automated           use, outside the factory.
                agricultural technologies.           Cheaper and easier CAD software Hardware and
                Factory-scale machines mass          electronic components get smaller and cheaper
                produced standardized objects very   and more powerful
                quickly
Distribution    Rail ways, improved roads, the       The Internet becomes the distribution
                postal system                        infrastructure + local Fabbers

Consumers       Emerging consumer markets            Today’s consumers want to be unique and express
                eagerly purchased lower-cost mass    themselves with custom objects
                produced items
Labor           Unskilled labor could assemble       Unskilled consumers, like unskilled computer users,
                objects on an assembly line          can design and operate their own manufacturing
                                                     machinery
What about knitting and craft in general?

●   Knitting is very old craft.
●   The origins of knitting go back to 400-500BC




                             Source: http://maryhanna.net/wp-content/uploads/2010/08/KnittingOldLady.jpg
Knitting Machines


             The 1st stocking frame knitting machine
             Invented by William Lee in 1589.




    Source: http://larkabout.wordpress.com/2009/12/11/the-hosiery-factory/
Circular knitting machine

                                Hand-powered circular knitting machine of the Chemnitz-
                                Based "Strumpfmaschinenfabrik" (Stocking Machine Factory)
                                for the production of stockings with toes and heels, 1880.




Source: http://www.german-hosiery-museum.de/technik/07rundstrickmaschinen/Bild_rundstrick_02.htm
When did a knitting machine appear at home?


                The first simple hand-powered flat-bed knitting
                Machines were constructed for home use by the
                cottage industry in 1890.
                As well small-size factories were using these
                machines.




                Source:
                http://www.german-hosiery-museum.de/technik/06flachstrickmaschinen/Bild
Brother knitting machines' models
           MODEL                   YEAR
            KH-500                 1955
                                                        Non punch-card machines
            KH-511                 1960
            KH-561                 1964
            KH-581                 1966
            KH-588                 1969
                                                        Punch-card machines
            KH-800                 1971
            KH-810                 1973
            KH-820                 1974
            KH-830                 1976
            KH-840                 1978
            KH-890                 1979
                                                      Electronic knitting machines
            KH-910                 1976
            KH-930                 1980
            KH-940                 1988
            KH-965                 1992
            KH-970                 1996
-> although Brother knitting machines have been discontinued, they are still the ones that people have at ho
The two most popular knitting machine lines in the market, namely Brother and Silver Reed/Studio
Electronic/computerized knitting machines

                           - 200stitches can be used for a
                           pattern
                           - has about 600 preprogrammed
                           patterns in internal memory
                           - pattern input waus:
                                mylar paper
                                INPUT mode (manual)
                                Floppy drive
                                The PPD110 and PPD120 allows
                           you to create your own stitch
                           pattern designs or to input stitch
                           patterns from knitting patterns,
                           magazines or books, using a TV as
                           your screen, and then to transfer
                           your stitch patterns to your
                            knitting machine. 
Stitch = pixel
=> knitting machine is a 1st personal manufacturing
                  tool at home
Knitting with C64




Source: http://www.mos6502.com/2011/04/
Source: http://www.youtube.com/watch?v=D1DKX1Jq-54
Nintendo Knitting Machine (1987)




Source: http://www.ign.com/articles/2012/08/31/nintendo-almost-made-a-knitting-add-on-for-nes
The ad says:
 ●   “You're looking at the Nintendo Knitting Machine. It's not a
     game; not a toy; not something a young girl can outgrow
     in three or six months or even a year. It's a machine that
     interacts with the powerful Nintendo Entertainment System
     to actually knit sweaters: and not just one or two patterns
     but a multitude of different and unique designs. The
     Nintendo Knitting Machine is just one more example of the
     innovative thinking that keeps Nintendo on the cutting
     edge of video technology. And your customers on the edge
     of their seats. Of course we should probably mention that
     no other video game system offers anything even remotely
     similar. But why needle the competition?”
PASSAP E8000 & E6000
Decline of knitting

●   In 1980s knitting suddenly became unpopular because of
    appearance of machines, and cheap and available clothing
●   However with the boom of Internet in late 1990s knitting
    communities appeared again. Internet enabled sharing, learning, and
    communication.
●   Among the first Internet knitting phenomena was the popular
    KnitList with thousands of members. In 1998, the first online knitting
    magazine,  KnitNet, began publishing. Blogging later added fuel to
    the development of an international knitting community.
Thanx Internet!
●   Guardian: But despite this decade-long reign over the lifestyle pages,
    the last 12 months have been particularly good for knitting. Peter
    Fitzgerald, a retail director at Google UK, says that while online
    searches for knitting-related terms have grown steadily since 2004,
    the growth this year has been really noticeable. "Our data shows
    that searches for knitting have increased over 150% just this year,"
    he says. The term "knitting for beginners" has increased by 250%.
Hacking KH930




The hack of Becky Stern from MAKE magazine
Floppy emulation script in Python by by Steve Conklin
Andrew Salomone




Source: http://s3files.core77.com/blog/images/2011/01/0idpbalacl03.jpg
Physical hack

Inspired by Travis Goodspeed and Fabienne Serriere
SPAMpoetry
Improvements

●   PatternUploader developed with the help of Davey Taylor
    –   http://www.mcanet.info/patternUploader/
    –   http://wiki.forskningsavd.se/ElectroknitKH940
●   User interface
●   Windows/linux/mac support
●
    Enables to upload patterns via floppy emulation to KH930, KH940,
    KH950i.
●   Bigger-size pattern upload
●   Multiple pattern upload
●   Multicolor pattern upload (up to 4 colors per row)
Multicolor per row + no floats




Photos by Andrew Salomone
Future Plans




Open Knitter -> KNITbot!
Conclusions

●
    Knitting machine is the 1st digital personal manufacturing tool at
    home, which has been totally over looked nowadays in the age of
    digital fabrication.
●   Textile fabrication has a huge tradition and importance in society ->
    available skills & knowledge.
●   Open knitting has a great potential in the growing field of digital
    fabrication -> cheap, available and recyclable material, growing
    community of fabbers/innovators/makers, new business
    opportunities, and more.
●   The fabrication and business model is changing (disappearing big-
    size industries, FAB LABs, startups, factories at home). Hence,
    knitting and textile manufacturing introduce new possibilities and
    personalization.
Thank you for listening!
            Question time

          Varvara Guljajeva
www.varvarag.info - varvarag@gmail.com

          Mar Canet Sola
www.mcanet.info - mar.canet@gmail.com

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Development of Personal Manufacturing. Open Kitting Machine

  • 1. Development of Personal Manufacturing. Knitting Printer Varvara Guljajeva PhD candidate Estonian Art Academy Mar Canet Sola Co-author
  • 2. FAB LABs ● Started in 2005 in the Center for Bits and Atoms, MIT by Neil Gershenfeld ● Today there is a significant and growing number of FAB LABs around the world -> at the beginning of 2011, the international Fab Lab network consisted of over 50 Fab Labs in 16 countries. -> The real impact of digital communications and computation came in giving ordinary people control over the information in their lives; digital fabrication will likewise give individuals control over their physical world by allowing them to personally program its construction.
  • 3. Machine list recommendation Flexible manufacturing equipment within a fab lab can include: ● Laser cutter, plasma cutter, water jet cutter, knife cutter: sheet material cutting ● 3-axis CNC machines: 3 or more axes, computer-controlled subtractive milling or turning machines ● Rapid prototyper: typically a "3D printer" of plastic or plaster parts ● Printed circuit board milling: 2 dimensional, high precision milling to create circuit traces in pre-clad copper boards ● Microprocessor and digital electronics design, assembly, and test stations
  • 4. Origin ● Digital fabrication tools were originally used for prototyping purpose by the industries. -> NOW the manufacturing machines are used for end-product manufacturing by small-scale producers and one- person-factories. ● These tiny manufacturers kicked off without or very little external funding. The main reason for that is low-cost of machines and open source code and design.
  • 5. Probably the best known example of the emergence of a personal technology is that of the personal computer (Lipson and Kurman Factory@Home). -> The history of personal computers began in the 1970s (Wikipedia). Xerox Alto, 1973 Source: http://en.wikipedia.org/wiki/File:Xerox_Alto.jpg
  • 6. Industrial revolution Personal manufacturing “evolution” Communication Telegraph, telephone, improved Internet, online shopping, online user communities, commercial printing technologies search and rank algorithms that enable users to find what they’re looking for in the chaos, online blueprints Power Steam, coal, electricity Powerful computing technologies bring formerly industrial-scale design and analytical capabilities to the masses Machine Steam engines, coal burning Personal fabrication machines are ready for home technology machines, looms, automated use, outside the factory. agricultural technologies. Cheaper and easier CAD software Hardware and Factory-scale machines mass electronic components get smaller and cheaper produced standardized objects very and more powerful quickly Distribution Rail ways, improved roads, the The Internet becomes the distribution postal system infrastructure + local Fabbers Consumers Emerging consumer markets Today’s consumers want to be unique and express eagerly purchased lower-cost mass themselves with custom objects produced items Labor Unskilled labor could assemble Unskilled consumers, like unskilled computer users, objects on an assembly line can design and operate their own manufacturing machinery
  • 7. What about knitting and craft in general? ● Knitting is very old craft. ● The origins of knitting go back to 400-500BC Source: http://maryhanna.net/wp-content/uploads/2010/08/KnittingOldLady.jpg
  • 8. Knitting Machines The 1st stocking frame knitting machine Invented by William Lee in 1589. Source: http://larkabout.wordpress.com/2009/12/11/the-hosiery-factory/
  • 9. Circular knitting machine Hand-powered circular knitting machine of the Chemnitz- Based "Strumpfmaschinenfabrik" (Stocking Machine Factory) for the production of stockings with toes and heels, 1880. Source: http://www.german-hosiery-museum.de/technik/07rundstrickmaschinen/Bild_rundstrick_02.htm
  • 10. When did a knitting machine appear at home? The first simple hand-powered flat-bed knitting Machines were constructed for home use by the cottage industry in 1890. As well small-size factories were using these machines. Source: http://www.german-hosiery-museum.de/technik/06flachstrickmaschinen/Bild
  • 11. Brother knitting machines' models MODEL YEAR KH-500 1955 Non punch-card machines KH-511 1960 KH-561 1964 KH-581 1966 KH-588 1969 Punch-card machines KH-800 1971 KH-810 1973 KH-820 1974 KH-830 1976 KH-840 1978 KH-890 1979 Electronic knitting machines KH-910 1976 KH-930 1980 KH-940 1988 KH-965 1992 KH-970 1996 -> although Brother knitting machines have been discontinued, they are still the ones that people have at ho The two most popular knitting machine lines in the market, namely Brother and Silver Reed/Studio
  • 12. Electronic/computerized knitting machines - 200stitches can be used for a pattern - has about 600 preprogrammed patterns in internal memory - pattern input waus: mylar paper INPUT mode (manual) Floppy drive The PPD110 and PPD120 allows you to create your own stitch pattern designs or to input stitch patterns from knitting patterns, magazines or books, using a TV as your screen, and then to transfer your stitch patterns to your knitting machine. 
  • 13.
  • 15. => knitting machine is a 1st personal manufacturing tool at home
  • 16. Knitting with C64 Source: http://www.mos6502.com/2011/04/
  • 18. Nintendo Knitting Machine (1987) Source: http://www.ign.com/articles/2012/08/31/nintendo-almost-made-a-knitting-add-on-for-nes
  • 19. The ad says: ● “You're looking at the Nintendo Knitting Machine. It's not a game; not a toy; not something a young girl can outgrow in three or six months or even a year. It's a machine that interacts with the powerful Nintendo Entertainment System to actually knit sweaters: and not just one or two patterns but a multitude of different and unique designs. The Nintendo Knitting Machine is just one more example of the innovative thinking that keeps Nintendo on the cutting edge of video technology. And your customers on the edge of their seats. Of course we should probably mention that no other video game system offers anything even remotely similar. But why needle the competition?”
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  • 21. PASSAP E8000 & E6000
  • 22. Decline of knitting ● In 1980s knitting suddenly became unpopular because of appearance of machines, and cheap and available clothing ● However with the boom of Internet in late 1990s knitting communities appeared again. Internet enabled sharing, learning, and communication. ● Among the first Internet knitting phenomena was the popular KnitList with thousands of members. In 1998, the first online knitting magazine,  KnitNet, began publishing. Blogging later added fuel to the development of an international knitting community.
  • 23. Thanx Internet! ● Guardian: But despite this decade-long reign over the lifestyle pages, the last 12 months have been particularly good for knitting. Peter Fitzgerald, a retail director at Google UK, says that while online searches for knitting-related terms have grown steadily since 2004, the growth this year has been really noticeable. "Our data shows that searches for knitting have increased over 150% just this year," he says. The term "knitting for beginners" has increased by 250%.
  • 24. Hacking KH930 The hack of Becky Stern from MAKE magazine Floppy emulation script in Python by by Steve Conklin
  • 26. Physical hack Inspired by Travis Goodspeed and Fabienne Serriere
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  • 29. Improvements ● PatternUploader developed with the help of Davey Taylor – http://www.mcanet.info/patternUploader/ – http://wiki.forskningsavd.se/ElectroknitKH940 ● User interface ● Windows/linux/mac support ● Enables to upload patterns via floppy emulation to KH930, KH940, KH950i. ● Bigger-size pattern upload ● Multiple pattern upload ● Multicolor pattern upload (up to 4 colors per row)
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  • 32. Multicolor per row + no floats Photos by Andrew Salomone
  • 34. Conclusions ● Knitting machine is the 1st digital personal manufacturing tool at home, which has been totally over looked nowadays in the age of digital fabrication. ● Textile fabrication has a huge tradition and importance in society -> available skills & knowledge. ● Open knitting has a great potential in the growing field of digital fabrication -> cheap, available and recyclable material, growing community of fabbers/innovators/makers, new business opportunities, and more. ● The fabrication and business model is changing (disappearing big- size industries, FAB LABs, startups, factories at home). Hence, knitting and textile manufacturing introduce new possibilities and personalization.
  • 35. Thank you for listening! Question time Varvara Guljajeva www.varvarag.info - varvarag@gmail.com Mar Canet Sola www.mcanet.info - mar.canet@gmail.com