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FUEL PUMPS, LINES, AND FILTERS 77
Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object],[object Object]
FUEL DELIVERY SYSTEM
Fuel Delivery System ,[object Object],[object Object],[object Object]
Fuel Delivery System ,[object Object],[object Object],[object Object]
Fuel Delivery System ,[object Object],[object Object],[object Object],[object Object]
FUEL TANKS
Fuel Tanks ,[object Object],[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object]
Figure 77-1   A typical fuel tank installation.
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object]
Figure 77-2   A three-piece filler tube assembly. The main three parts include the upper neck, hose, and lower neck.
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object]
Figure 77-3   A view of a typical filler tube with the fuel tank removed. Notice the ground strap used to help prevent the buildup of static electricity as the fuel flows into the plastic tank. The check ball looks exactly like a ping-pong ball.
Fuel Tanks ,[object Object],[object Object],[object Object]
Figure 77-4   Vehicles equipped with onboard refueling vapor recovery usually have a reduced-size fill tube.
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Figure 77-5   The fuel pickup tube is part of the fuel sender and pump assembly.
Fuel Tanks ,[object Object],[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
Fuel Tanks ,[object Object],[object Object],[object Object]
ROLLOVER LEAKAGE PROTECTION
Rollover Leakage Protection ,[object Object]
Rollover Leakage Protection ,[object Object],[object Object],[object Object],[object Object]
Figure 77-6   On some vehicles equipped with an airflow sensor, a switch is used to energize the fuel pump. In the event of a collision, the switch opens and the fuel flow stops.
Figure 77-7   Ford uses an inertia switch to turn off the electric fuel pump in an accident.
FUEL LINES
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object]
Fuel Lines ,[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object],[object Object]
Figure 77-8   Fuel lines are routed along the frame or body and secured with clips.
Fuel Lines ,[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object]
Figure 77-9   Some Ford metal line connections use springlocks and O-rings.
Fuel Lines ,[object Object],[object Object]
Figure 77-10   Ford spring-lock connectors require a special tool for disassembly.
Figure 77-11   Typical quick-connect steps.
Fuel Lines ,[object Object],[object Object],[object Object]
Fuel Lines ,[object Object],[object Object]
Fuel Lines ,[object Object],[object Object],[object Object],?
ELECTRIC FUEL PUMPS
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object],?
Figure 77-12   A roller cell-type electric fuel pump.
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 77-13   The pumping action of an impeller or rotary vane pump.
Electric Fuel Pumps ,[object Object],[object Object],[object Object],[object Object]
Figure 77-14   An exploded view of a gerotor electric fuel pump.
Electric Fuel Pumps ,[object Object],[object Object],[object Object],[object Object]
Figure 77-15   A cutaway view of a typical two-stage turbine electric fuel pump.
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object],?
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Figure 77-17   A schematic showing that an inertia switch is connected in series between the fuel-pump relay and the fuel pump.
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object]
Figure 77-18   A typical fuel pulsator used mostly with roller vane-type pumps to help even out the pulsation in pressure that can cause noise.
Electric Fuel Pumps ,[object Object],[object Object],[object Object]
Electric Fuel Pumps ,[object Object],[object Object],[object Object],[object Object]
FUEL FILTERS
Fuel Filters ,[object Object],[object Object],[object Object]
Fuel Filters ,[object Object],[object Object],[object Object]
Fuel Filters ,[object Object],[object Object],[object Object]
Figure 77-19   Inline fuel filters are usually attached to the fuel line with screw clamps or threaded connections. The fuel filter must be installed in the proper direction or a restricted fuel flow can result.
FUEL-PUMP TESTING
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object]
Fuel-Pump Testing
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object]
Figure 77-22   The Schrader valve on this General Motors 3800 V-6 is located next to the fuel-pressure regulator.
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Figure 77-23   The fuel system should hold pressure if the system is leak free.
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Figure 77-24   If the vacuum hose is removed from the fuelpressure regulator when the engine is running, the fuel pressure should increase. If it does not increase, then the fuel pump is not capable of supplying adequate pressure or the fuel-pressure regulator is defective. If gasoline is visible in the vacuum hose, the regulator is leaking and should be replaced.
Fuel-Pump Testing ,[object Object],[object Object],[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object]
Fuel-Pump Testing ,[object Object],[object Object],[object Object]
Figure 77-26   A fuel-pressure reading does not confirm that there is enough fuel volume for the engine to operate correctly.
Figure 77-27   A fuel system tester connected in series in the fuel system so all of the fuel used flows through the meter which displays the rate-of-flow and the fuel pressure.
Fuel Pump Testing ,[object Object],[object Object],[object Object]
Fuel Pump Testing ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fuel Pump Testing ,[object Object],[object Object],[object Object]
Fuel Pump Testing ,[object Object],[object Object],[object Object],[object Object]
Fuel Pump Testing ,[object Object],[object Object],[object Object],[object Object]
Fuel Pump Testing ,[object Object],[object Object],[object Object],[object Object]
Fuel Pump Testing ,[object Object],[object Object]
FUEL-PUMP CURRENT DRAW TEST
Fuel-Pump Current Draw Test ,[object Object],[object Object],[object Object]
Fuel-Pump Current Draw Test ,[object Object],[object Object]
Figure 77-29   Hookup for testing fuel-pump current draw on any vehicle equipped with a fuel-pump relay.
Fuel-Pump Current Draw Test ,[object Object],[object Object],[object Object],[object Object]
FUEL-PUMP REPLACEMENT
Fuel-Pump Replacement ,[object Object],[object Object],[object Object]
Fuel-Pump Replacement ,[object Object],[object Object],[object Object]
Fuel-Pump Replacement ,[object Object],[object Object],[object Object]
FUEL SUPPLY-RELATED SYMPTOM GUIDE
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object]
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fuel Supply-Related Symptom Guide ,[object Object],[object Object],[object Object],[object Object]
(TECH TIP page 872)
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],[object Object],BACK TO  PRESENTATION
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object],[object Object]

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Halderman ch077 lecture

  • 1. FUEL PUMPS, LINES, AND FILTERS 77
  • 2.
  • 3.
  • 5.
  • 6.
  • 7.
  • 9.
  • 10.
  • 11.
  • 12. Figure 77-1 A typical fuel tank installation.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. Figure 77-2 A three-piece filler tube assembly. The main three parts include the upper neck, hose, and lower neck.
  • 21.
  • 22.
  • 23. Figure 77-3 A view of a typical filler tube with the fuel tank removed. Notice the ground strap used to help prevent the buildup of static electricity as the fuel flows into the plastic tank. The check ball looks exactly like a ping-pong ball.
  • 24.
  • 25. Figure 77-4 Vehicles equipped with onboard refueling vapor recovery usually have a reduced-size fill tube.
  • 26.
  • 27.
  • 28.
  • 29. Figure 77-5 The fuel pickup tube is part of the fuel sender and pump assembly.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 36.
  • 37.
  • 38. Figure 77-6 On some vehicles equipped with an airflow sensor, a switch is used to energize the fuel pump. In the event of a collision, the switch opens and the fuel flow stops.
  • 39. Figure 77-7 Ford uses an inertia switch to turn off the electric fuel pump in an accident.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50. Figure 77-8 Fuel lines are routed along the frame or body and secured with clips.
  • 51.
  • 52.
  • 53.
  • 54.
  • 55.
  • 56.
  • 57. Figure 77-9 Some Ford metal line connections use springlocks and O-rings.
  • 58.
  • 59. Figure 77-10 Ford spring-lock connectors require a special tool for disassembly.
  • 60. Figure 77-11 Typical quick-connect steps.
  • 61.
  • 62.
  • 63.
  • 65.
  • 66.
  • 67. Figure 77-12 A roller cell-type electric fuel pump.
  • 68.
  • 69.
  • 70.
  • 71.
  • 72.
  • 73.
  • 74.
  • 75. Figure 77-13 The pumping action of an impeller or rotary vane pump.
  • 76.
  • 77. Figure 77-14 An exploded view of a gerotor electric fuel pump.
  • 78.
  • 79. Figure 77-15 A cutaway view of a typical two-stage turbine electric fuel pump.
  • 80.
  • 81.
  • 82.
  • 83.
  • 84.
  • 85.
  • 86.
  • 87.
  • 88.
  • 89. Figure 77-17 A schematic showing that an inertia switch is connected in series between the fuel-pump relay and the fuel pump.
  • 90.
  • 91.
  • 92.
  • 93. Figure 77-18 A typical fuel pulsator used mostly with roller vane-type pumps to help even out the pulsation in pressure that can cause noise.
  • 94.
  • 95.
  • 97.
  • 98.
  • 99.
  • 100. Figure 77-19 Inline fuel filters are usually attached to the fuel line with screw clamps or threaded connections. The fuel filter must be installed in the proper direction or a restricted fuel flow can result.
  • 102.
  • 103.
  • 104.
  • 106.
  • 107.
  • 108. Figure 77-22 The Schrader valve on this General Motors 3800 V-6 is located next to the fuel-pressure regulator.
  • 109.
  • 110.
  • 111. Figure 77-23 The fuel system should hold pressure if the system is leak free.
  • 112.
  • 113.
  • 114.
  • 115. Figure 77-24 If the vacuum hose is removed from the fuelpressure regulator when the engine is running, the fuel pressure should increase. If it does not increase, then the fuel pump is not capable of supplying adequate pressure or the fuel-pressure regulator is defective. If gasoline is visible in the vacuum hose, the regulator is leaking and should be replaced.
  • 116.
  • 117.
  • 118.
  • 119. Figure 77-26 A fuel-pressure reading does not confirm that there is enough fuel volume for the engine to operate correctly.
  • 120. Figure 77-27 A fuel system tester connected in series in the fuel system so all of the fuel used flows through the meter which displays the rate-of-flow and the fuel pressure.
  • 121.
  • 122.
  • 123.
  • 124.
  • 125.
  • 126.
  • 127.
  • 129.
  • 130.
  • 131. Figure 77-29 Hookup for testing fuel-pump current draw on any vehicle equipped with a fuel-pump relay.
  • 132.
  • 134.
  • 135.
  • 136.
  • 138.
  • 139.
  • 140.
  • 141.
  • 142.
  • 143.
  • 144.
  • 145. (TECH TIP page 872)
  • 146.
  • 147.
  • 148.
  • 149.
  • 150.
  • 151.
  • 152.
  • 153.
  • 154.

Editor's Notes

  1. Figure 77-1 A typical fuel tank installation.
  2. Figure 77-2 A three-piece filler tube assembly. The main three parts include the upper neck, hose, and lower neck.
  3. Figure 77-3 A view of a typical filler tube with the fuel tank removed. Notice the ground strap used to help prevent the buildup of static electricity as the fuel flows into the plastic tank. The check ball looks exactly like a ping-pong ball.
  4. Figure 77-4 Vehicles equipped with onboard refueling vapor recovery usually have a reduced-size fill tube.
  5. Figure 77-5 The fuel pickup tube is part of the fuel sender and pump assembly.
  6. Figure 77-6 On some vehicles equipped with an airflow sensor, a switch is used to energize the fuel pump. In the event of a collision, the switch opens and the fuel flow stops.
  7. Figure 77-7 Ford uses an inertia switch to turn off the electric fuel pump in an accident.
  8. Figure 77-8 Fuel lines are routed along the frame or body and secured with clips.
  9. Figure 77-9 Some Ford metal line connections use springlocks and O-rings.
  10. Figure 77-10 Ford spring-lock connectors require a special tool for disassembly.
  11. Figure 77-11 Typical quick-connect steps.
  12. Figure 77-12 A roller cell-type electric fuel pump.
  13. Figure 77-13 The pumping action of an impeller or rotary vane pump.
  14. Figure 77-14 An exploded view of a gerotor electric fuel pump.
  15. Figure 77-15 A cutaway view of a typical two-stage turbine electric fuel pump.
  16. Figure 77-17 A schematic showing that an inertia switch is connected in series between the fuel-pump relay and the fuel pump.
  17. Figure 77-18 A typical fuel pulsator used mostly with roller vane-type pumps to help even out the pulsation in pressure that can cause noise.
  18. Figure 77-19 Inline fuel filters are usually attached to the fuel line with screw clamps or threaded connections. The fuel filter must be installed in the proper direction or a restricted fuel flow can result.
  19. Figure 77-22 The Schrader valve on this General Motors 3800 V-6 is located next to the fuel-pressure regulator.
  20. Figure 77-23 The fuel system should hold pressure if the system is leak free.
  21. Figure 77-24 If the vacuum hose is removed from the fuelpressure regulator when the engine is running, the fuel pressure should increase. If it does not increase, then the fuel pump is not capable of supplying adequate pressure or the fuel-pressure regulator is defective. If gasoline is visible in the vacuum hose, the regulator is leaking and should be replaced.
  22. Figure 77-26 A fuel-pressure reading does not confirm that there is enough fuel volume for the engine to operate correctly.
  23. Figure 77-27 A fuel system tester connected in series in the fuel system so all of the fuel used flows through the meter which displays the rate-of-flow and the fuel pressure.
  24. Figure 77-29 Hookup for testing fuel-pump current draw on any vehicle equipped with a fuel-pump relay.