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An Introduction to
Lean/Six Sigma (LSS)
   in Government

    copyright owned by Lean Agility Inc.
The Government Challenge
With limited resources
you must still deliver as much, and possibly more
faster, better and cheaper
while engaging your people.




Here’s how.
Typical Government LSS Results
•   25 – 100% increase in capacity without adding resources or working
    harder
•   25-50% improvement in quality and customer satisfaction
•   25-100% improvement in financial performance
•   Increased employee engagement
•   Improved union-management relations
•   Reduced firefighting – more time and resources to devote to your
    core business




    A number of Canadian federal, provincial and municipal government
    organizations have achieved and sustained results such as these…plus over
    30 federal departments and agencies in the USA
Lean Enterprise
What is Lean Enterprise?
• A business improvement approach that creates speed, flow
  and efficiency by fixing business processes.
• Work that does not add value is identified and removed to
  reduce complexity, creating flow and allowing resources to
  focus more on value added activities, increasing capacity
  without working harder or adding resources.

When should it be used?
• When an organization needs to deliver faster, better and cheaper
From the perspective of the end user, at
least 90% of your organization’s time does
not add value

                10%: value added time



                                                                Typical Government
                                                                Organization
                                90%:

                     non-value added time




         1 Carter,   Willie L. Quality Digest. June 23, 2010.
90% Non-Value Added Time
Example
       “It takes us three
       weeks to process an
       application, but the
       time we spend
       actually touching or
       working on the file is
       only a few hours.”
Where is that 90% Non-Value Added Time
Hidden?
Some examples of activities that take time but don’t add
value:
• Waiting
• Incomplete files
• Expediting
• Errors and rework
• Unused reports and their data collection
• Unnecessary approvals
• Managing a backlog
• Misunderstandings/poor communication
Example: Process flows horizontally

  Applicant                                            Applicant




                  Processing
 Application                         Decision           Reply
                      of
for Approval                         Process           Process
                  Application


 But traditional thinking and accountability is in vertical silos…
Lean looks at your processes
horizontally from the point of
view of the end user of your
service or output
Mapping Flow
 If you took a file,                                     When would it:
 put an imaginary video camera on it                     • Go forward?
 and sent it through your process                        • Stop and wait?
 What would it see?                                      • Back up?

 bottlenecks
                                                          Mapping these
           large                                          interruptions to
          batches                                         flow tells you
unnecessary                                               where your end-
approvals                                                 to-end process
           missing                                        is breaking
            info                                          down
chronic
errors                             too much
                     last-in,                 waiting
                                     travel
                     first-out                          waiting
     unbalanced
        work                     too many                         waiting
                                  handoffs
The Lean Approach
1. Identify and prioritize the needs of your end users and
   stakeholders
2. With your team, map the current state of your business
   process
3. With your team, identify interruptions to flow
4. With your team, map “future state”, with these
   interruptions to flow minimized
5. Prioritize and implement improvement projects
6. Assess, adjust, repeat in next area
7. COMMUNICATE your early wins, and don’t stop listening
   and communicating
Test out solutions: Plan, Do, Check, Adjust

Always test out your solutions to ensure that they work

  If the solution met its
  desired result, adjust
  your daily way of                               Define your plan –
  working to                4. Adjust   1. Plan   what is the solution
  incorporate it on an                            you are testing?
  ongoing basis. What
  did you learn?




   Did the solution                               Implement the
   achieve the desired      3. Check    2. Do     solution in the daily
   result?                                        work
Six Sigma
What is Six Sigma?
• The application of statistical tools to identify and fix root causes of
  defects or errors.
• Minimize variability from the point of view of the end user of the
  service.

When should it be used?

• When an organization faces significant variation in its results, e.g.:
    – Chronic errors are present that create bottlenecks or affect the quality
      of the service being delivered to the end user and/or key stakeholders
The Six Sigma Approach
Five Steps:
1. DEFINE: the problem, objective, “customer”
2. MEASURE: the process, collect and validate the
   data, determine process capability
3. ANALYZE: Identify the root cause of the issue
4. IMPROVE: Determine and test solutions to solve
   the problem
5. CONTROL: Put in place controls to ensure that
   solution fixes problem on an ongoing basis
Why Combine Lean and Six Sigma?

• Lean creates efficiency and flow
• Six Sigma creates consistent results

• Many successful government organizations combine the
  tools of Lean and Six Sigma in order to achieve both
  efficiency, flow and speed as well as consistent delivery of
  results.

• Our approach is often to use Lean first to create
  flow/efficiency and then identify where variation continues
  to be a problem. Use Six Sigma tools to solve this
  variation.
• This results in delivering more of your mandate, faster,
  better and cheaper
How is LSS Different in Government?
Private Sector           Government                    How to address the
                                                       difference
Clear view of “who is    Multiple, often competing,    Conduct a stakeholder assessment to
the customer”            stakeholder needs             determine “who and what is
                                                       important”
Bottom line measure:     No “profit” motive or clear   Use the measures of “time” and “how
“profit” creates focus   “bottom line”                 we deliver on our key stakeholders’
                                                       needs” to drive improvement
Often produce physical   Usually produce services      Identify your services as your
products                                               “products”
Flatter organization     Multi-layer hierarchical      Engage all relevant levels in identifying
structures               structures                    and implementing improvements
Monetary incentives to   Few monetary incentives to    Monetary incentives are over-rated.
drive improvement        drive improvement             Leverage staff intrinsic motivation and
                                                       visibility to encourage improvement
Staff Engagement

• Map your process with the people
  who do the work
• YOU cannot rewire THEIR mental
  maps.
• THEY have to do it for themselves
• Involve THEM from Day 1.
• When they see what is possible,
  they become early adopters and
  ambassadors
Principle:



      Change that is imposed
    Is change that is opposed.
Job Security
“That’s all great, but are you going to use these
increased efficiencies to cut jobs?”
 If yes – you will lose staff engagement and
  participation
Preferred approach:
   “We are not implementing LSS to cut jobs. We have to find ways of doing
    more with less, without making people work harder. The business goes on.
   Our intent is to help you find ways of making your day to day work life
    better, and to deliver on our mandate of _____________, not to cut jobs.
   None of us can know the future, but instead of having someone else do it
    for you, this is your opportunity to help shape our future.”
How Does Process Improvement
Increase Employee Engagement?
                                    Finding and
                                    implementing
                                    improvements
                                    puts most
                                    people here




                From “Flow: The Psychology of Optimal
                Experience”, Mihaly Csíkszentmihályi
Change Management
Approach
• Build Change Management in at front end
• Start with a business process that has a
  critical, visible problem, and people who are
  interested in fixing it.
• Prove the concept – Walk, Run, Fly.
• Let your early adopters “spread the virus”
  for you.
• Create opportunities for objections, early
  and often
Why LSS is Attractive to Public Servants

 If you can eliminate non-
 value added activities, and
 increase flow:
  Less firefighting – work
     smarter, not harder

    Smaller backlog – and
     less need to perform
     frustrating extra activities
     that result from backlogs

    Use the freed-up time,
     people and focus to
     deliver better on the core
     mission of your
     organization
How Does LSS Increase Staff
Engagement?
 Staff fix chronic problems that have irritated
  them for….years
 Increases self-esteem
 Creates a focus on (re)building and re-creates
  “control” over their destinies
 Increases marketable job skills – process
  improvement and teamwork skills
Getting Started
•   Find a mentor
•   Begin by choosing the right
    business process to analyze
•   Assemble a team of the right
    people (early adopters with
    influence, including union rep)
•   Map the current state
•   Identify interruptions to flow
•   Map future state
•   Prioritize and implement
    improvement projects
•   Assess, adjust, repeat in next
    area
•   COMMUNICATE your early wins,
    and don’t stop listening and
    communicating
Questions?


Lean Agility Inc. coaches government and public sector
organizations to deliver faster, better and cheaper while at the
same time engaging and energizing their people.

                                              Craig Szelestowski
                                           craig@leanagility.com
                                                    613 266 4653
                                                  leanagility.com

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Introduction to Lean Six Sigma in Government

  • 1. An Introduction to Lean/Six Sigma (LSS) in Government copyright owned by Lean Agility Inc.
  • 2. The Government Challenge With limited resources you must still deliver as much, and possibly more faster, better and cheaper while engaging your people. Here’s how.
  • 3. Typical Government LSS Results • 25 – 100% increase in capacity without adding resources or working harder • 25-50% improvement in quality and customer satisfaction • 25-100% improvement in financial performance • Increased employee engagement • Improved union-management relations • Reduced firefighting – more time and resources to devote to your core business A number of Canadian federal, provincial and municipal government organizations have achieved and sustained results such as these…plus over 30 federal departments and agencies in the USA
  • 5. What is Lean Enterprise? • A business improvement approach that creates speed, flow and efficiency by fixing business processes. • Work that does not add value is identified and removed to reduce complexity, creating flow and allowing resources to focus more on value added activities, increasing capacity without working harder or adding resources. When should it be used? • When an organization needs to deliver faster, better and cheaper
  • 6. From the perspective of the end user, at least 90% of your organization’s time does not add value 10%: value added time Typical Government Organization 90%: non-value added time 1 Carter, Willie L. Quality Digest. June 23, 2010.
  • 7. 90% Non-Value Added Time Example “It takes us three weeks to process an application, but the time we spend actually touching or working on the file is only a few hours.”
  • 8. Where is that 90% Non-Value Added Time Hidden? Some examples of activities that take time but don’t add value: • Waiting • Incomplete files • Expediting • Errors and rework • Unused reports and their data collection • Unnecessary approvals • Managing a backlog • Misunderstandings/poor communication
  • 9. Example: Process flows horizontally Applicant Applicant Processing Application Decision Reply of for Approval Process Process Application But traditional thinking and accountability is in vertical silos…
  • 10. Lean looks at your processes horizontally from the point of view of the end user of your service or output
  • 11. Mapping Flow If you took a file, When would it: put an imaginary video camera on it • Go forward? and sent it through your process • Stop and wait? What would it see? • Back up? bottlenecks Mapping these large interruptions to batches flow tells you unnecessary where your end- approvals to-end process missing is breaking info down chronic errors too much last-in, waiting travel first-out waiting unbalanced work too many waiting handoffs
  • 12. The Lean Approach 1. Identify and prioritize the needs of your end users and stakeholders 2. With your team, map the current state of your business process 3. With your team, identify interruptions to flow 4. With your team, map “future state”, with these interruptions to flow minimized 5. Prioritize and implement improvement projects 6. Assess, adjust, repeat in next area 7. COMMUNICATE your early wins, and don’t stop listening and communicating
  • 13. Test out solutions: Plan, Do, Check, Adjust Always test out your solutions to ensure that they work If the solution met its desired result, adjust your daily way of Define your plan – working to 4. Adjust 1. Plan what is the solution incorporate it on an you are testing? ongoing basis. What did you learn? Did the solution Implement the achieve the desired 3. Check 2. Do solution in the daily result? work
  • 15. What is Six Sigma? • The application of statistical tools to identify and fix root causes of defects or errors. • Minimize variability from the point of view of the end user of the service. When should it be used? • When an organization faces significant variation in its results, e.g.: – Chronic errors are present that create bottlenecks or affect the quality of the service being delivered to the end user and/or key stakeholders
  • 16. The Six Sigma Approach Five Steps: 1. DEFINE: the problem, objective, “customer” 2. MEASURE: the process, collect and validate the data, determine process capability 3. ANALYZE: Identify the root cause of the issue 4. IMPROVE: Determine and test solutions to solve the problem 5. CONTROL: Put in place controls to ensure that solution fixes problem on an ongoing basis
  • 17. Why Combine Lean and Six Sigma? • Lean creates efficiency and flow • Six Sigma creates consistent results • Many successful government organizations combine the tools of Lean and Six Sigma in order to achieve both efficiency, flow and speed as well as consistent delivery of results. • Our approach is often to use Lean first to create flow/efficiency and then identify where variation continues to be a problem. Use Six Sigma tools to solve this variation. • This results in delivering more of your mandate, faster, better and cheaper
  • 18. How is LSS Different in Government? Private Sector Government How to address the difference Clear view of “who is Multiple, often competing, Conduct a stakeholder assessment to the customer” stakeholder needs determine “who and what is important” Bottom line measure: No “profit” motive or clear Use the measures of “time” and “how “profit” creates focus “bottom line” we deliver on our key stakeholders’ needs” to drive improvement Often produce physical Usually produce services Identify your services as your products “products” Flatter organization Multi-layer hierarchical Engage all relevant levels in identifying structures structures and implementing improvements Monetary incentives to Few monetary incentives to Monetary incentives are over-rated. drive improvement drive improvement Leverage staff intrinsic motivation and visibility to encourage improvement
  • 19. Staff Engagement • Map your process with the people who do the work • YOU cannot rewire THEIR mental maps. • THEY have to do it for themselves • Involve THEM from Day 1. • When they see what is possible, they become early adopters and ambassadors
  • 20. Principle: Change that is imposed Is change that is opposed.
  • 21. Job Security “That’s all great, but are you going to use these increased efficiencies to cut jobs?”  If yes – you will lose staff engagement and participation Preferred approach:  “We are not implementing LSS to cut jobs. We have to find ways of doing more with less, without making people work harder. The business goes on.  Our intent is to help you find ways of making your day to day work life better, and to deliver on our mandate of _____________, not to cut jobs.  None of us can know the future, but instead of having someone else do it for you, this is your opportunity to help shape our future.”
  • 22. How Does Process Improvement Increase Employee Engagement? Finding and implementing improvements puts most people here From “Flow: The Psychology of Optimal Experience”, Mihaly Csíkszentmihályi
  • 23. Change Management Approach • Build Change Management in at front end • Start with a business process that has a critical, visible problem, and people who are interested in fixing it. • Prove the concept – Walk, Run, Fly. • Let your early adopters “spread the virus” for you. • Create opportunities for objections, early and often
  • 24. Why LSS is Attractive to Public Servants If you can eliminate non- value added activities, and increase flow:  Less firefighting – work smarter, not harder  Smaller backlog – and less need to perform frustrating extra activities that result from backlogs  Use the freed-up time, people and focus to deliver better on the core mission of your organization
  • 25. How Does LSS Increase Staff Engagement?  Staff fix chronic problems that have irritated them for….years  Increases self-esteem  Creates a focus on (re)building and re-creates “control” over their destinies  Increases marketable job skills – process improvement and teamwork skills
  • 26. Getting Started • Find a mentor • Begin by choosing the right business process to analyze • Assemble a team of the right people (early adopters with influence, including union rep) • Map the current state • Identify interruptions to flow • Map future state • Prioritize and implement improvement projects • Assess, adjust, repeat in next area • COMMUNICATE your early wins, and don’t stop listening and communicating
  • 27. Questions? Lean Agility Inc. coaches government and public sector organizations to deliver faster, better and cheaper while at the same time engaging and energizing their people. Craig Szelestowski craig@leanagility.com 613 266 4653 leanagility.com