SlideShare a Scribd company logo
1 of 33
SERVICE CONFERENCE 2006 ORLANDO, FL, USA JULY, 2006 KIA MOTORS DO BRASIL QUALITY CORE MEETING José Alli Essmael Filho, Technical Manager
Brasil – General Information Population  :  186.500.000 inhabitant Total Length  :  4,394  Km (North to South)   4,319 Km (East to West) Total Area  :  8,5 million  sq km Language   :  Portuguese Capital   :  Brasília - DF Federation  :  5 regions, 27 states
Brasil – Fleet Information Average  Vehicle  Age   :   9.4  years (similar to USA) Average  Vehicle Mileage a year  :  22,000 Km National Fleet   : 23 million  (2005)
Brasil – Transportation Inland transportation (intercities) By train: insignificant By plane: still expensive and inaccessible to most people By river: insignificant By bus: cheap and efficient, most popular transport vehicle By car: widely used but quite expensive due to fuel and toll fees City transportation By train: important in São Paulo city and others major cities By subway: important, modern and efficient in São Paulo city and others major cities, but not sufficient By bus: main transportation vehicle By car: most popular, accessible to many; causes huge traffic jams in big cities (over 1 million people)
Brasil – Demografic distribution Population  : over  186 million Major part of population are  concentrated in coastal and South  and Southeast Regions 50% of total population lives in  São Paulo and neighbour states
Brasil – Dealers Distribution 44 Independent Dealers
Brasil –  Vehicles Line-up Since 2006 Cerato (1.6 GSL and 2.0 GSL) Launch on July/2006 New Carnival (3.8 GSL) Launch on July/2006 New Magentis (2.0 GSL and 2.7 GSL) Since 2005 Opirus (3.5 GSL) Launch on Oct/2006 Picanto (1.1 GSL) From 1999 to 2005 Old Carnival (2.5 GSL and 2.9 DSL) Since 2005 New Sportage (2.0 GSL and 2.7 GSL) Since 2004 Sorento (2.5 DSL and 3.5 DSL) Current K2700 Up to 2005 Pregio
Brasil –  Climatic Features Cold winter, Nice summer Hot summer, Dry, No winter  Hot summer, High humidity No winter Moderate  weather
Effects: Brasil –  Climatic Features Engine overheating (Pregio, Old Sportage) Hot Region All Vehicles – Battery problems Sorento Diesel – Engine hesitation due the fuel filter clogged Cold Region
Brasil – Road Condition Belgian roads – found in some streets yet Repaired Asphalt – common situation in several streets
Brasil – Road Condition Repaired and cracked Asphalt – common situation on several streets  Speed bumpers – widely used in all cities
Brasil – Road Condition Though most streets of the main cities are paved, repair spots to fix holes are common situation. Cracks due to bad quality asphalt or uneven pavement after asphalt repair are also part of Brazilian streets scenary. Effect: Noise and vibration felt while driving under low speed. Main vehicles affected: Magentis MG / Sportage KM / Sorento Belgian road; repaired or cracked asphalt; uneven asphalt .
Brasil – Fuel Petrobras  – Governmental company responsible for exploration and refine  of crude petroleum. By law only Petrobras can explore petroleum in Brasil. In 2006 Brasil became self-sufficient in petroleum volume. Petrobras is pioneer in deep water exploration technology and dedicate to  research of natural fuels such as Alcohol and Biodiesel. P50 - Plataform
Brasil – Fuel Distributor Companies  – Several private companies are  responsible for fuel distribution (supplied by Petrobras) to  gas stations.  (e.g.: Shell, Texaco, Esso, Ipiranga, Repsol, etc)
Brasil – Fuel In Brasil “gasoline” is not available but “gasohol” instead. Gasohol  is obtained by blending pure gasoline and alcohol at 75%-25% in  volume. Alcohol raise octane level instead of lead. Types of Gasohol:  Common: 87 octanes Premium: 91 octanes Podium: 95 octanes Gasohol
Brasil – Fuel Alcohol Fuel derived from sugar cane and 100% produced in Brasil. This fuel  is considered “ecological” as it is self-renovating and show better  emission results. Brasil is most advanced country in alcohol-engines  technology.
Brasil – Fuel Flexfuel Recently developed vehicle that may use either gasohol or alcohol  or both mixed in any proportion.  Engine ECU automatically calibrate injection time and ignition time  for any blended fuel by receiving O 2  sensor data. Use of alcohol or gasoline in Flexfuel vehicles lays on economy  balance. These vehicles has become popular quickly. From January to  June/2006, 76.3 % of the sold vehicles in Brasil are Flexfueled.
Diesel available in Brasil is Biodiesel. Biodiesel is a blending of  mineral diesel with vegetal oils. This Biodiesel was introduced in  2005 and it is a great bet of Brazilian government to develop  agriculture. 98% Diesel derived of petroleum    2% Biodiesel This proportion is planned to be increase gradually to 80%-20%  until 2020. Brasil – Fuel Diesel
Three types of Biodiesel are supplied in Brasil: Common Diesel – Sulphur value is 3,500 PPM Metropolitan Diesel – (S2000) Sulphur value is  2,000 PPM, distributed exclusively on major cities Diesel 500 – (S500) Sulphur value is 500 PPM,  distributed exclusively in major cities and with  critical quality of air due excessive number of  vehicles Brasil – Fuel Diesel
In Brasil only heavy duty, commercial and off-road vehicles may  use diesel. This is because diesel is bore by government to  incentive industrial and commercial activities. Brasil – Fuel Diesel
Brasil – Fuel Vehicles adapted to use natural gas besides original fuel (gasohol  or alcohol). For its low operational cost is highly used for fleet  companies and taxis that ride long distances daily. The use of GNV is restricted by big gas tanks that must be installed,  usually in trunks. GNV demand larger tanks than LPG.  Natural Gas - GNV
Brasil – Fuel Fuel usage – current national fleet Gasohol:  71% Diesel:  10% Alcohol:  14% Flexfuel:  5% (Natural Gas: 3%)
Brasil – General Regulations Speed Limits: Up to 120 Km/h in highways Up to 60 Km/h in urban areas Due to intensive speed control by radar allied to high  penalties, speed limits are generally respected.                                                                                                                                                               
Brasil – General Regulations Emission:   Brasil has its own Emission Control Legislation named PROCONVE.  It blends both European and US standards and government control  on vehicle emissions is strict.  Current Brazilian standards for emission are named CONAMA L4  for Light Vehicles and CONAMA P5 for Heavy Duty. In comparison with international legislation, Brazilian emission  limits are similar to US Tier 1 for LPV/LCV and similar to Euro-III  for Heavy Duty.
Customer Protection Legislation Brasil has one of most advanced Customer Protection  Legislation. It means that any customer can claim for his  rights and he will be supported by law. Normally all demands use to be in favour of customer who is  judged weaker part in trade relation. So all companies do their best to avoid customers to go to the  court as judge decisions may cost more than original demand.  Brasil – General Regulations
Brasil – Market Local Makers Brasil hosts 20 different makers, being one of major automotive industries in  the world.  Our automotive industry started in back 1950’s. For this Brazilians  have a very strong automobile culture, with general good understanding  of mechanical concepts. Additionally there are several options of specialized  magazines with huge number of readers. For this Brazilian customer became very demanding. They don’t accept  any explanation for their cars problems without arguing besides they have a  lot of options in the market for their next buying, and they make it clear very  well when needed.
Brasil – Market Automotive media
Brasil – Market Makers
Brasil – Market Importers                                                                                                                                                                                                                                                                                                            
Brasil – Major  Customers Complaints Due to local road conditions vehicles show a high level of  noise compared to local made vehicles. In coastal areas (high saltiness), corrosion in metal sheet,  mainly on K2700 Sorento Diesel with many problems in fuel system  (injectors, fuel tank, fuel filter)
Several occurences of differential set broke in K2700 Brake judder problems are common to all models (mainly  on Sorento and K2700) Several battery problems, mainly in Winter season Sorento with lock doors problems (reoccurrences) Brasil – Major  Customers Complaints
Brasil – Problems with Sorento  CRDI All cases mentioned above are still “under investigation” by KMC Complaint: Engine hesitation Cause: Fuel flow through filter interrupted with no apparent cause Fuel Filter – 26 cases Complaint: Engine hesitation Cause: Loosen coating material from fuel tank Fuel Tank  – 29 cases Complaint: Engine hesitation, irregular idle speed and noise from combustion chamber Cause: Injectors with fuel supply irregular Fuel Injector – 62 cases
THANK YOU ! MUITO OBRIGADO !

More Related Content

Similar to Kia Motors Brazil Quality Meeting Summary

Hybrid car launch in Argentina, Brazil and Colombia
Hybrid car launch in Argentina, Brazil and ColombiaHybrid car launch in Argentina, Brazil and Colombia
Hybrid car launch in Argentina, Brazil and ColombiaShraddha Samant
 
CO2 emissions of vehicles: a broad and persistent problem
 CO2 emissions of vehicles: a broad and persistent problem CO2 emissions of vehicles: a broad and persistent problem
CO2 emissions of vehicles: a broad and persistent problemLeonardo ENERGY
 
Bartholomy hydrogen fuelcell vehicles
Bartholomy hydrogen fuelcell vehiclesBartholomy hydrogen fuelcell vehicles
Bartholomy hydrogen fuelcell vehiclesudayshanker1991
 
Bartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary Prototype
Bartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary PrototypeBartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary Prototype
Bartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary PrototypeCardinaleWay Mazda
 
2011_Alternative Fuels_MarkQuinlan_GarretAlpers
2011_Alternative Fuels_MarkQuinlan_GarretAlpers2011_Alternative Fuels_MarkQuinlan_GarretAlpers
2011_Alternative Fuels_MarkQuinlan_GarretAlpersMark B. Quinlan
 
ETALAB-ACCENTURE PROJECT
ETALAB-ACCENTURE PROJECTETALAB-ACCENTURE PROJECT
ETALAB-ACCENTURE PROJECTOjas Karandikar
 
Alt Transportation Fuel Project Mar 2011
Alt Transportation Fuel Project Mar 2011Alt Transportation Fuel Project Mar 2011
Alt Transportation Fuel Project Mar 2011greinhold
 
Alt fuels and hi efficiency vehicles update calstart - 4-24-13
Alt fuels and hi efficiency vehicles update   calstart - 4-24-13Alt fuels and hi efficiency vehicles update   calstart - 4-24-13
Alt fuels and hi efficiency vehicles update calstart - 4-24-13CALSTART
 
EU agreement motor vehicles
EU agreement motor vehiclesEU agreement motor vehicles
EU agreement motor vehiclesAngelo Mangatal
 
Hybrid car latin america-Marketing plan
Hybrid car latin america-Marketing planHybrid car latin america-Marketing plan
Hybrid car latin america-Marketing planShruti Railkar
 
CALSTART Van Amburg Mobility 2030 8 18 09 Final
CALSTART Van Amburg Mobility 2030 8 18 09 FinalCALSTART Van Amburg Mobility 2030 8 18 09 Final
CALSTART Van Amburg Mobility 2030 8 18 09 FinalCALSTART
 
Toronto future directions - 2015
Toronto   future directions - 2015Toronto   future directions - 2015
Toronto future directions - 2015Sam Cheng
 
Institutional presentation 3 q12
Institutional presentation 3 q12Institutional presentation 3 q12
Institutional presentation 3 q12comgasri
 

Similar to Kia Motors Brazil Quality Meeting Summary (20)

Hybrid car launch in Argentina, Brazil and Colombia
Hybrid car launch in Argentina, Brazil and ColombiaHybrid car launch in Argentina, Brazil and Colombia
Hybrid car launch in Argentina, Brazil and Colombia
 
CO2 emissions of vehicles: a broad and persistent problem
 CO2 emissions of vehicles: a broad and persistent problem CO2 emissions of vehicles: a broad and persistent problem
CO2 emissions of vehicles: a broad and persistent problem
 
Bartholomy hydrogen fuelcell vehicles
Bartholomy hydrogen fuelcell vehiclesBartholomy hydrogen fuelcell vehicles
Bartholomy hydrogen fuelcell vehicles
 
Bartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary Prototype
Bartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary PrototypeBartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary Prototype
Bartholomy Hydrogen Fuel Cell Vehicles Using Mazda Rotary Prototype
 
2011_Alternative Fuels_MarkQuinlan_GarretAlpers
2011_Alternative Fuels_MarkQuinlan_GarretAlpers2011_Alternative Fuels_MarkQuinlan_GarretAlpers
2011_Alternative Fuels_MarkQuinlan_GarretAlpers
 
Michael Walsh on Mazda
Michael Walsh on MazdaMichael Walsh on Mazda
Michael Walsh on Mazda
 
ETALAB-ACCENTURE PROJECT
ETALAB-ACCENTURE PROJECTETALAB-ACCENTURE PROJECT
ETALAB-ACCENTURE PROJECT
 
Alt Transportation Fuel Project Mar 2011
Alt Transportation Fuel Project Mar 2011Alt Transportation Fuel Project Mar 2011
Alt Transportation Fuel Project Mar 2011
 
Alt fuels and hi efficiency vehicles update calstart - 4-24-13
Alt fuels and hi efficiency vehicles update   calstart - 4-24-13Alt fuels and hi efficiency vehicles update   calstart - 4-24-13
Alt fuels and hi efficiency vehicles update calstart - 4-24-13
 
EU agreement motor vehicles
EU agreement motor vehiclesEU agreement motor vehicles
EU agreement motor vehicles
 
Fuel Economy or Fool Economy?
Fuel Economy or Fool Economy?Fuel Economy or Fool Economy?
Fuel Economy or Fool Economy?
 
Solutions for Reducing Idling Time
Solutions for Reducing Idling TimeSolutions for Reducing Idling Time
Solutions for Reducing Idling Time
 
Hybrid car latin america-Marketing plan
Hybrid car latin america-Marketing planHybrid car latin america-Marketing plan
Hybrid car latin america-Marketing plan
 
CALSTART Van Amburg Mobility 2030 8 18 09 Final
CALSTART Van Amburg Mobility 2030 8 18 09 FinalCALSTART Van Amburg Mobility 2030 8 18 09 Final
CALSTART Van Amburg Mobility 2030 8 18 09 Final
 
Toyota ppt
Toyota pptToyota ppt
Toyota ppt
 
Toronto future directions - 2015
Toronto   future directions - 2015Toronto   future directions - 2015
Toronto future directions - 2015
 
Institutional presentation 3 q12
Institutional presentation 3 q12Institutional presentation 3 q12
Institutional presentation 3 q12
 
Business model
Business modelBusiness model
Business model
 
A Compelling Case for Natural Gas Vehicles
A Compelling Case for Natural Gas VehiclesA Compelling Case for Natural Gas Vehicles
A Compelling Case for Natural Gas Vehicles
 
British Petroleum
British PetroleumBritish Petroleum
British Petroleum
 

Kia Motors Brazil Quality Meeting Summary

  • 1. SERVICE CONFERENCE 2006 ORLANDO, FL, USA JULY, 2006 KIA MOTORS DO BRASIL QUALITY CORE MEETING José Alli Essmael Filho, Technical Manager
  • 2. Brasil – General Information Population : 186.500.000 inhabitant Total Length : 4,394 Km (North to South) 4,319 Km (East to West) Total Area : 8,5 million sq km Language : Portuguese Capital : Brasília - DF Federation : 5 regions, 27 states
  • 3. Brasil – Fleet Information Average Vehicle Age : 9.4 years (similar to USA) Average Vehicle Mileage a year : 22,000 Km National Fleet : 23 million (2005)
  • 4. Brasil – Transportation Inland transportation (intercities) By train: insignificant By plane: still expensive and inaccessible to most people By river: insignificant By bus: cheap and efficient, most popular transport vehicle By car: widely used but quite expensive due to fuel and toll fees City transportation By train: important in São Paulo city and others major cities By subway: important, modern and efficient in São Paulo city and others major cities, but not sufficient By bus: main transportation vehicle By car: most popular, accessible to many; causes huge traffic jams in big cities (over 1 million people)
  • 5. Brasil – Demografic distribution Population : over 186 million Major part of population are concentrated in coastal and South and Southeast Regions 50% of total population lives in São Paulo and neighbour states
  • 6. Brasil – Dealers Distribution 44 Independent Dealers
  • 7. Brasil – Vehicles Line-up Since 2006 Cerato (1.6 GSL and 2.0 GSL) Launch on July/2006 New Carnival (3.8 GSL) Launch on July/2006 New Magentis (2.0 GSL and 2.7 GSL) Since 2005 Opirus (3.5 GSL) Launch on Oct/2006 Picanto (1.1 GSL) From 1999 to 2005 Old Carnival (2.5 GSL and 2.9 DSL) Since 2005 New Sportage (2.0 GSL and 2.7 GSL) Since 2004 Sorento (2.5 DSL and 3.5 DSL) Current K2700 Up to 2005 Pregio
  • 8. Brasil – Climatic Features Cold winter, Nice summer Hot summer, Dry, No winter Hot summer, High humidity No winter Moderate weather
  • 9. Effects: Brasil – Climatic Features Engine overheating (Pregio, Old Sportage) Hot Region All Vehicles – Battery problems Sorento Diesel – Engine hesitation due the fuel filter clogged Cold Region
  • 10. Brasil – Road Condition Belgian roads – found in some streets yet Repaired Asphalt – common situation in several streets
  • 11. Brasil – Road Condition Repaired and cracked Asphalt – common situation on several streets Speed bumpers – widely used in all cities
  • 12. Brasil – Road Condition Though most streets of the main cities are paved, repair spots to fix holes are common situation. Cracks due to bad quality asphalt or uneven pavement after asphalt repair are also part of Brazilian streets scenary. Effect: Noise and vibration felt while driving under low speed. Main vehicles affected: Magentis MG / Sportage KM / Sorento Belgian road; repaired or cracked asphalt; uneven asphalt .
  • 13. Brasil – Fuel Petrobras – Governmental company responsible for exploration and refine of crude petroleum. By law only Petrobras can explore petroleum in Brasil. In 2006 Brasil became self-sufficient in petroleum volume. Petrobras is pioneer in deep water exploration technology and dedicate to research of natural fuels such as Alcohol and Biodiesel. P50 - Plataform
  • 14. Brasil – Fuel Distributor Companies – Several private companies are responsible for fuel distribution (supplied by Petrobras) to gas stations. (e.g.: Shell, Texaco, Esso, Ipiranga, Repsol, etc)
  • 15. Brasil – Fuel In Brasil “gasoline” is not available but “gasohol” instead. Gasohol is obtained by blending pure gasoline and alcohol at 75%-25% in volume. Alcohol raise octane level instead of lead. Types of Gasohol: Common: 87 octanes Premium: 91 octanes Podium: 95 octanes Gasohol
  • 16. Brasil – Fuel Alcohol Fuel derived from sugar cane and 100% produced in Brasil. This fuel is considered “ecological” as it is self-renovating and show better emission results. Brasil is most advanced country in alcohol-engines technology.
  • 17. Brasil – Fuel Flexfuel Recently developed vehicle that may use either gasohol or alcohol or both mixed in any proportion. Engine ECU automatically calibrate injection time and ignition time for any blended fuel by receiving O 2 sensor data. Use of alcohol or gasoline in Flexfuel vehicles lays on economy balance. These vehicles has become popular quickly. From January to June/2006, 76.3 % of the sold vehicles in Brasil are Flexfueled.
  • 18. Diesel available in Brasil is Biodiesel. Biodiesel is a blending of mineral diesel with vegetal oils. This Biodiesel was introduced in 2005 and it is a great bet of Brazilian government to develop agriculture. 98% Diesel derived of petroleum 2% Biodiesel This proportion is planned to be increase gradually to 80%-20% until 2020. Brasil – Fuel Diesel
  • 19. Three types of Biodiesel are supplied in Brasil: Common Diesel – Sulphur value is 3,500 PPM Metropolitan Diesel – (S2000) Sulphur value is 2,000 PPM, distributed exclusively on major cities Diesel 500 – (S500) Sulphur value is 500 PPM, distributed exclusively in major cities and with critical quality of air due excessive number of vehicles Brasil – Fuel Diesel
  • 20. In Brasil only heavy duty, commercial and off-road vehicles may use diesel. This is because diesel is bore by government to incentive industrial and commercial activities. Brasil – Fuel Diesel
  • 21. Brasil – Fuel Vehicles adapted to use natural gas besides original fuel (gasohol or alcohol). For its low operational cost is highly used for fleet companies and taxis that ride long distances daily. The use of GNV is restricted by big gas tanks that must be installed, usually in trunks. GNV demand larger tanks than LPG. Natural Gas - GNV
  • 22. Brasil – Fuel Fuel usage – current national fleet Gasohol: 71% Diesel: 10% Alcohol: 14% Flexfuel: 5% (Natural Gas: 3%)
  • 23. Brasil – General Regulations Speed Limits: Up to 120 Km/h in highways Up to 60 Km/h in urban areas Due to intensive speed control by radar allied to high penalties, speed limits are generally respected.                                                                                                                                                               
  • 24. Brasil – General Regulations Emission: Brasil has its own Emission Control Legislation named PROCONVE. It blends both European and US standards and government control on vehicle emissions is strict. Current Brazilian standards for emission are named CONAMA L4 for Light Vehicles and CONAMA P5 for Heavy Duty. In comparison with international legislation, Brazilian emission limits are similar to US Tier 1 for LPV/LCV and similar to Euro-III for Heavy Duty.
  • 25. Customer Protection Legislation Brasil has one of most advanced Customer Protection Legislation. It means that any customer can claim for his rights and he will be supported by law. Normally all demands use to be in favour of customer who is judged weaker part in trade relation. So all companies do their best to avoid customers to go to the court as judge decisions may cost more than original demand. Brasil – General Regulations
  • 26. Brasil – Market Local Makers Brasil hosts 20 different makers, being one of major automotive industries in the world. Our automotive industry started in back 1950’s. For this Brazilians have a very strong automobile culture, with general good understanding of mechanical concepts. Additionally there are several options of specialized magazines with huge number of readers. For this Brazilian customer became very demanding. They don’t accept any explanation for their cars problems without arguing besides they have a lot of options in the market for their next buying, and they make it clear very well when needed.
  • 27. Brasil – Market Automotive media
  • 29. Brasil – Market Importers                                                                                                                                                                                                                                                                                          
  • 30. Brasil – Major Customers Complaints Due to local road conditions vehicles show a high level of noise compared to local made vehicles. In coastal areas (high saltiness), corrosion in metal sheet, mainly on K2700 Sorento Diesel with many problems in fuel system (injectors, fuel tank, fuel filter)
  • 31. Several occurences of differential set broke in K2700 Brake judder problems are common to all models (mainly on Sorento and K2700) Several battery problems, mainly in Winter season Sorento with lock doors problems (reoccurrences) Brasil – Major Customers Complaints
  • 32. Brasil – Problems with Sorento CRDI All cases mentioned above are still “under investigation” by KMC Complaint: Engine hesitation Cause: Fuel flow through filter interrupted with no apparent cause Fuel Filter – 26 cases Complaint: Engine hesitation Cause: Loosen coating material from fuel tank Fuel Tank – 29 cases Complaint: Engine hesitation, irregular idle speed and noise from combustion chamber Cause: Injectors with fuel supply irregular Fuel Injector – 62 cases
  • 33. THANK YOU ! MUITO OBRIGADO !