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Vegar Stokset
Head of Communications
Vegar Stokset
Head of Communications
TCM is the world’s largest facility for
testing and improving CO2 capture
Knowledge gained will prepare
the ground for CO2 capture initiatives
to combat climate change.
TCM – Highlights
2006
2009
2012
2005 Government policy: No carbon based power generation
in Norway without CCS
Norwegian Government and Statoil agreed 2-staged approach:
1: Demonstrate and develop capture technologies (TCM)
2: Build large scale (1 mTons CO2/year) capture plant
Investment decision taken for TCM.
Partnership established (TCM DA)
Official inauguration in May 2012
Five year initial test period started
Power plant
Amine plant
Chilled ammonia plant
Admin
complex
Substation
Utility systems
Area for future
technologies
Sea water inlet
CO2 vent
Catalytic
cracker
Refinery RCC flue
gas = 13% CO2
Power plant flue
gas = 3.5% CO2
▪ Reduce costs (Cost/kWh)
▪ Mitigate risks when implementing
full-scale CC- solutions
▪ Be an active part in shaping the CCS-technology
landscape
▪ Ensure an acctive global network
▪ Exploit synergy with other players
and institutions
Drive technology development
through utilizing available
infrastructure
Develope and position TCM in a
global knowledge- and test
network
Establish CCS as cost efficient
climate solution with acceptable
risk
1
2
3
Develop a business model for testing
technology at TCM which is
attractive to technology-developers
and technology-vendors.
4
Testing activities at the Amine Plant
• Initial test period for 15 months with Aker Clean Carbon
• Focus on;
• process performance, mainly energy efficiency - steam and electricity consumption
• solvent degradation
• emissions monitoring.
• Baseline study with MEA solvent to validate simulation model as well as providing a
base case for future vendors.
Goal: Establish an energy efficient process and to mitigate risks when implementing a full-scale Carbon Capture Unit
Operational experience
• High on-stream availability (over 90%)
• Good response to “Request for interest”
(RFI) for use of the Amine plant.
• Short listed: Aker, Siemens, Hitachi,
Mitsubishi
• The Amine test unit will be available for
one of the short listed beginning 2014.
Future utilization of Amine plant
Testing activities at the Chilled Ammonia Plant
• Initial period of 13months (+ optional 6 months) based on test program developed by
Alstom.
• Focus on;
• process optimization, including: energy efficiency, ammonia consumption and low
emissions
• steady state and transient operations
• impact of flue gas impurities.
Goal: Establish an energy efficient process and to mitigate risks when implementing a full-scale Carbon Capture Unit
• CAP started in november
• Established rapidly stable operations
• Some disruptions related to
equipment
• Shut down for modifications to
improve performance
• Full-scale Technology qualification
programme
TCM Operations
• Plant in operation 24 hours a day, year round – similarly to a
production plant
– Each shift consists of 6 operators
• 2 persons/shift/area
– Amine and chilled ammonia plant
& utillities
• 3 control rooms - one per area
Discharge permit
• The discharge permit regulates maximum allowed quantities and
concentrations for certain known compounds. For TCM: ammonia,
amines, aldehydes
• Nitrosamines and nitramines are regulated based on dispersion
calculations and ultimate concentrations in ambient air and drinking
water
• Emissions to air have the highest focus in the permit and also in the
reporting
Collecting data from 4000 online instrumentsCollecting data from 4000 online instruments
Analyzing samples from 100 sampling pointsAnalyzing samples from 100 sampling points
Multi-discipline technical staffMulti-discipline technical staff
• Invitation to vendors to use the
available open slot/land, utilities
and other infrastructure
• Open for acceptance until 31.06.2013
Utilization of avaliable site
More than 4000 visitors to dateMore than 4000 visitors to date
• Every day, in our test centres around the world new experiences,
lessons and solutions are developed
• Our new knowledge is documented and captured in systems and it is carried by test
centre employees, partners and contractors.
• Although much of the knowledge is private and defines our institutes’ competitive
advantage, we believe that part of it will, when shared, benefit all of us.
• Therefore, we’d like to establish a forum where our experiences can be shared in an
environment of trust in order to further advance the capture technology
• Helps to make connections, capture of lessons and knowledge creation
• Respects IP
• Has prioritized common sharing themes
• Works with a mix of face-to-face and on-line sharing activities
• Has a common identity
• Has a mandated contact for each member, with a rotating coordinator
• May have bi-lateral sharing arrangements
• Is supported (e.g. meeting facilitation, website and content collation)
Potential sharing themesSharing theme Description
Benchmarking methods and performance indicators
Technology Verification Verifying that new technology delivers what is required
Harmonization of Requirements Accelerating technology development through harmonization of testing requirements
HSE Safeguarding people and the environment by sharing good practice in HSE
Monitoring & Instrumentation Sharing experience with measurement, monitoring and instrumentation
Regulations Sharing experience with legislation and regulatory frame-conditions
Communication with stakeholders Sharing experience with public and media relations
Operational experience Sharing experience with common equipment such as pumps, compressors and heat exchangers
Waste Management Benchmarking
Laboratory methods Establishing recognized methods for sampling and analysis
Read more at www.tcmda.comRead more at www.tcmda.com
Photo: Søren Rysgaard / Galathea
Thank You !

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TCM - World's Largest Facility for Testing and Improving CO2 Capture

  • 1. Vegar Stokset Head of Communications Vegar Stokset Head of Communications
  • 2. TCM is the world’s largest facility for testing and improving CO2 capture Knowledge gained will prepare the ground for CO2 capture initiatives to combat climate change.
  • 3. TCM – Highlights 2006 2009 2012 2005 Government policy: No carbon based power generation in Norway without CCS Norwegian Government and Statoil agreed 2-staged approach: 1: Demonstrate and develop capture technologies (TCM) 2: Build large scale (1 mTons CO2/year) capture plant Investment decision taken for TCM. Partnership established (TCM DA) Official inauguration in May 2012 Five year initial test period started
  • 4. Power plant Amine plant Chilled ammonia plant Admin complex Substation Utility systems Area for future technologies Sea water inlet CO2 vent Catalytic cracker
  • 5. Refinery RCC flue gas = 13% CO2 Power plant flue gas = 3.5% CO2
  • 6. ▪ Reduce costs (Cost/kWh) ▪ Mitigate risks when implementing full-scale CC- solutions ▪ Be an active part in shaping the CCS-technology landscape ▪ Ensure an acctive global network ▪ Exploit synergy with other players and institutions Drive technology development through utilizing available infrastructure Develope and position TCM in a global knowledge- and test network Establish CCS as cost efficient climate solution with acceptable risk 1 2 3 Develop a business model for testing technology at TCM which is attractive to technology-developers and technology-vendors. 4
  • 7. Testing activities at the Amine Plant • Initial test period for 15 months with Aker Clean Carbon • Focus on; • process performance, mainly energy efficiency - steam and electricity consumption • solvent degradation • emissions monitoring. • Baseline study with MEA solvent to validate simulation model as well as providing a base case for future vendors. Goal: Establish an energy efficient process and to mitigate risks when implementing a full-scale Carbon Capture Unit
  • 8.
  • 9. Operational experience • High on-stream availability (over 90%)
  • 10.
  • 11. • Good response to “Request for interest” (RFI) for use of the Amine plant. • Short listed: Aker, Siemens, Hitachi, Mitsubishi • The Amine test unit will be available for one of the short listed beginning 2014. Future utilization of Amine plant
  • 12. Testing activities at the Chilled Ammonia Plant • Initial period of 13months (+ optional 6 months) based on test program developed by Alstom. • Focus on; • process optimization, including: energy efficiency, ammonia consumption and low emissions • steady state and transient operations • impact of flue gas impurities. Goal: Establish an energy efficient process and to mitigate risks when implementing a full-scale Carbon Capture Unit
  • 13. • CAP started in november • Established rapidly stable operations • Some disruptions related to equipment • Shut down for modifications to improve performance • Full-scale Technology qualification programme
  • 14.
  • 15. TCM Operations • Plant in operation 24 hours a day, year round – similarly to a production plant – Each shift consists of 6 operators • 2 persons/shift/area – Amine and chilled ammonia plant & utillities • 3 control rooms - one per area
  • 16. Discharge permit • The discharge permit regulates maximum allowed quantities and concentrations for certain known compounds. For TCM: ammonia, amines, aldehydes • Nitrosamines and nitramines are regulated based on dispersion calculations and ultimate concentrations in ambient air and drinking water • Emissions to air have the highest focus in the permit and also in the reporting
  • 17. Collecting data from 4000 online instrumentsCollecting data from 4000 online instruments
  • 18. Analyzing samples from 100 sampling pointsAnalyzing samples from 100 sampling points
  • 20. • Invitation to vendors to use the available open slot/land, utilities and other infrastructure • Open for acceptance until 31.06.2013 Utilization of avaliable site
  • 21. More than 4000 visitors to dateMore than 4000 visitors to date
  • 22. • Every day, in our test centres around the world new experiences, lessons and solutions are developed • Our new knowledge is documented and captured in systems and it is carried by test centre employees, partners and contractors. • Although much of the knowledge is private and defines our institutes’ competitive advantage, we believe that part of it will, when shared, benefit all of us. • Therefore, we’d like to establish a forum where our experiences can be shared in an environment of trust in order to further advance the capture technology
  • 23. • Helps to make connections, capture of lessons and knowledge creation • Respects IP • Has prioritized common sharing themes • Works with a mix of face-to-face and on-line sharing activities • Has a common identity • Has a mandated contact for each member, with a rotating coordinator • May have bi-lateral sharing arrangements • Is supported (e.g. meeting facilitation, website and content collation)
  • 24. Potential sharing themesSharing theme Description Benchmarking methods and performance indicators Technology Verification Verifying that new technology delivers what is required Harmonization of Requirements Accelerating technology development through harmonization of testing requirements HSE Safeguarding people and the environment by sharing good practice in HSE Monitoring & Instrumentation Sharing experience with measurement, monitoring and instrumentation Regulations Sharing experience with legislation and regulatory frame-conditions Communication with stakeholders Sharing experience with public and media relations Operational experience Sharing experience with common equipment such as pumps, compressors and heat exchangers Waste Management Benchmarking Laboratory methods Establishing recognized methods for sampling and analysis
  • 25. Read more at www.tcmda.comRead more at www.tcmda.com
  • 26. Photo: Søren Rysgaard / Galathea Thank You !

Editor's Notes

  1. Piperacks: Total
  2. Testing at the TCM Amine Plant will initially be based on a test program from Aker Solutions (AS), where AS will test their proprietary solvents for a time period of 15 months. Later other vendors will use the facility. Focus is on process performance, mainly energy efficiency - steam and electricity consumption - and emissions monitoring. The amine plant has several hundred online instruments monitoring the plant performance and emissions. In addition, an extensive lab programme has been developed with focus on monitoring solvent performance, degradation and emissions to air and water. The lab data, as well as isokinetic sampling and third party verification measurements will back up the online metering to enhance monitoring of a wide range of emissions components. TCM DA and AS will in a combined effort strive to identify synergies in solvent performance and plant operation to obtain an energy efficient process and minimise emissions to air and water.
  3. Invitation to vendors and other interested parties to use the existing large scale amine test plant The amine plant can be made available for other users towards the end of 2013/beginning 2014. Invitation to vendors and other interested parties to participate in a negotiated tender process for using the available open slot/land, utilities and other infrastructure Open for acceptance until 31.12.2012 www.tcmda.com/Global/Dokumenter Independent Verification Contractor
  4. The initial tests are based on the program developed by Alstom, the owner of the IPR. Focus is on process optimization, including: energy efficiency (steam and electricity consumption), ammonia consumption and low emissions, steady state and transient operations, impact of flue gas impurities. The Chilled Ammonia Plant allows a large flexibility for testing various absorbers design. Comprehensive online instruments ensure monitoring of the plant performance and emissions. The solvent developed by Alstom do not produce degradation products and is based on a low cost and available solvent. This design allow the development of reliable simulation tools, based on the tests, for calculation of the heat and mass balances. Lab data, as well as isokinetic sampling and third party verification measurements will back up the online metering to enhance monitoring of a wide range of emissions components.