The Future of PLM

PLM Innovation Live•The Future of PLM. 7/6/2012• Experiences and Objectives of the EF-Future-of-PLM_07Jun12 European Research Programme• Dr. Erastos Filos• ICT Programme Coordinator «Factories of the Future», European Commission, Brussels 1

Context• PLM links with Manufacturing• Manufacturing in Europe 7/6/2012• The Factories of the Future PPP EF-Future-of-PLM_07Jun12• PLM Research: Digital Factories• What Future for PLM?• EU ActionPlanT Project: A Vision & Roadmap for Manufacturing 2.0 2

Manufacturing – the Heartbeat of Europe’s Economy • 17% of EU GDP 7/6/2012 • 22 million of jobs • 20% of direct jobs & twice as many EF-Future-of-PLM_07Jun12 indirect jobs • 66% of private R&D investment • 28% of final energy consumption • part of a complex global economic system 3

Manufacturing: Higher Productivity Gains• Process & product innovation (e.g. ICT, automation) 7/6/2012• Outsourcing of non-core activities (e.g. logistics, EF-Future-of-PLM_07Jun12 ICT services, facility management) 1995-200746 % increase in manufacturing productivity compared to 20 % economy-wide productivity increase 4 Source: European Commission, 2010

Factories of the Future: Context• What: • Part of the European Economic Recovery Plan • To help manufacturing, in particular SMEs, across a broad range of sectors to be competitive after the Crisis is over 7/6/2012• How: • Industry-driven R&D projects EF-Future-of-PLM_07Jun12 • 4 annual co-ordinated calls until 2013 between the two relevant FP7 Themes, ICT and NMP• Who: • R&D stakeholders of European Technology Platforms • Technology providers & industrial users (large & SME), academic researchers• Total FP7 budget (2010-2013): • More than 600 M€: 245 M€ (ICT) + 400 M€ (NMP)http://ec.europa.eu/research/industrial_technologies/factories-of-the-future_en.html 5

Recovery Plan Objectives: Industrial CompetitivenessSupply sideTechnology/manufacturing equipment suppliers to gain market share: 7/6/2012• Automation/industrial robotics & laser technology solutions for factory environments• Product/production design tools (eg software for modelling, simulation, visualisation)• Enterprise/supply-chain management tools EF-Future-of-PLM_07Jun12 ICT Demand side European industrial end users: • To integrate latest technology into their production environments • To develop new competencies (knowledge, organisation, skills, business models) • To use technologies that enable energy-efficient and “waste-less” production 6

Factories of the Future: The ICT VisionSmart Factories: Factory productivity • Goal: More automation, better control & • Less waste & energy use optimisation of factory processes • Increased efficiency • Means: • Fast turnaround 7/6/2012 Software, lasers & intelligent devices • Better quality embedded in machines & factory infrastructureVirtual Factories: Supply-chain productivity EF-Future-of-PLM_07Jun12 – Goal: • High-value products To manage supply chains; to create • Jobs value by integrating products & services • SC transparency – Means: • IPR security Software to holistically interconnect • CO2 footprint & manage distributed factory assets; new business models & value propositionsDigital Factories: Design productivity – Goal: • Less design errors To “see” the product before it is produced • Better & efficient products – Means: • Less waste + rework Software for the digital representation & • Faster time-to-market test of products & processes prior to their manufacture & use 7

FoF Digital Factories: Projects launched in 2011 Desired Projects Issues Issues outcomes covered not covered RLW Navigator I-Conik (IP)a) Comprehensive engineering amePLM All platforms (IP, STREP) LinkedDesign (IP) Vistrab) Simulation & virtual prototyping Simposium (IP) tools for product/process design Terrific All (IP, STREP) FFDc) Holistic modelling & simulation Simposium (IP) Digital evaluation Digital modeling and of full complex products/ & simulation of simulation of material proper- product & process processes (IP, STREP, CSA) ties - from micro-to behaviour macro-scale

Comprehensive Engineering Platforms Part 1/5: RLW Navigator System From Trial & Error Towards Math-based Manufacturing Control 7/6/2012 Engineering Platform: • Introducing new emerging joining EF-Future-of-PLM_07Jun12 processes in manufacturing • Universal simulation engine + experimental models • Model, configure, optimise & control process variation, Remote Laser Welding (RLW) production throughput & System: http://goo.gl/gPw3X cost 9

Comprehensive Engineering Platforms Part 2/5: I-CONIK Internet-based Collaborative Platform to Manage Manufacturing Knowledge 7/6/2012 Agent-based Process Design Collaboration EF-Future-of-PLM_07Jun12 Platform: • „Engineering Desktop“ for agent-based collaborative design • Faster, easier, guided user interface for workers & engineers 10 http://cordis.europa.eu/projects/rcn/99493_en.html

Comprehensive Engineering Platforms Part 3/5: amePLM Architecture of an Open Engineering Platform New & extensible approach to collaborative 7/6/2012 engineering with state-of-the-art heuristics, semantics EF-Future-of-PLM_07Jun12 & visualisation methods http://www.ameplm.eu/• Ontology: interoperable model & integrating element• Based on existing tools & libraries (incl. OSS) 11• New knowledge-based tools for simulation, optimisation, …• Visualisation tool for (remote) x-disciplinary collaboration

Comprehensive Engineering Platforms Part 4/5: LinkedDesign Linked Knowledge in Manufacturing Engineering To boost engineering 7/6/2012 productivity: • A holistic view on data, EF-Future-of-PLM_07Jun12 persons & processes across the full lifecycle • Provide user-centric lifecycle information management • Context-driven access to information & knowledge • Enabling x-discipline collaboration 12 http://www.linkeddesign.eu/

Comprehensive Engineering Platforms Part 5/5: VISTRA Virtual Simulation & Training of Assembly Processes Platform to enable 7/6/2012 simulation, documen- tation & training of EF-Future-of-PLM_07Jun12 manual assembly processes, allowing workers to be trained on the production process before a physical mock-up of a new product exists 13 http://www.vistra-project.eu/

Simulation & Virtual Prototyping Tools Part 1/3: SIMPOSIUM Non-destructive Evaluation of Structures & Materials• Numerical models for most-deman- 7/6/2012 ding NDE applications EF-Future-of-PLM_07Jun12• Multi-scale, multi- physics approach• High computa- tional performance• Data exchange between CAD s/w, mechanical codes & material models 14http://goo.gl/TB0pK

Simulation & Virtual Prototyping Tools Part 2/3: TERRIFIC Enhanced Integration of Design & ProductionCurrent flow of CAD to FEA: Interoperability of CAD & FEA:CAD model is approximated with a CAD model is extended to isometric 7/6/2012surface mesh, then extended to a model & used throughout analysisvolume mesh process. Resulting model can be reduced to a CAD model EF-Future-of-PLM_07Jun12 http://www.terrific-project.eu/ 15

Simulation & Virtual Prototyping Tools Part 3/3: FFD Future Fashion Design 7/6/2012 EF-Future-of-PLM_07Jun12 • Removes obstacles to wide adoption of virtual prototyping techniques in the fashion & clothing industry (e.g. realistic garment simulation) • Improvements (20 … 100%) in product development efficiency, e.g. time-to-market reduction by 3 weeks 16 • Opens new market opportunities to CAD, PDM/PLM vendors http://goo.gl/HsWrb

What Future for PLM?• ActionPlanT project: • Vision • Manufacturing 2.0 7/6/2012 • Roadmap 2020• ActionPlanT Goals: EF-Future-of-PLM_07Jun12 • Foster a cross-sector and cross-industry dialogue, information exchange, industrial learning, and road mapping. • Increase understanding of how ICT can impact European manufacturing enterprises. • Facilitate the growth of new business models in manufacturing. http://www.actionplant-project.eu 17

ActionPlanT Quick FactsImpacts Timescale Increased awareness of “ICT  Duration: June 2010 – May 2012 7/6/2012 for Manufacturing” in Europe through ActionPlanT Vision &  FP7 Factories of the Future Call ActionPlanT Roadmap EF-Future-of-PLM_07Jun12 Best practices and expert Funding engagement through  1.5 Million EUR ActionPlanT Workshops Prioritise and schedule Consortium promising topics for the next Framework Programme for Research and Innovation (‘Horizon 2020’, covering the period 2014-2020). 18

ActionPlanT Scope:Two parallel work streams Vision & Awareness & Roadmap Industrial– Inventory analysis & Learning 7/6/2012 roadmap workshops– New applications, – ICT for Manufacturing EF-Future-of-PLM_07Jun12 services & business Information exchange models amongst European– “ICT for industries & academics Manufacturing” input – Trial and sustainability of to Horizon 2020 knowledge delivery workprogramme mechanisms. June 2010 – May 2012 19

Global Megatrends Market Pull Perspective Global Competition New Customers EU recovery slow after  Urbanization and growing economic crisis middle class Europe’s competitors in  Younger generation 7/6/2012 BRICS growing demanding niche products Cost versus quality barriers  Ageing population need diminishing user-friendly products & EF-Future-of-PLM_07Jun12 assisted living Being Innovative Being Sustainable SMEs outpacing large  Key topic for corporations enterprises in innovation and governments Need to put innovation in  Transition from a wasteful practice fast to a frugal economy Innovation can come from  Low carbon economy, anywhere – especially higher energy efficiency, 20 users and product takebacks

ICT Megatrends Technology Push Perspective 7/6/2012 EF-Future-of-PLM_07Jun12Collaboration Mobility Connectivity Intelligence• OEM – subcontractor • Proliferation of mobile • Sensors, controllers, • Data analytics and collaboration through devices embedded devices a forecasting on-the-fly cloud paradigm • ‘On-the-go’ and commonplace • Leveraging cheaper• Trends of contract ‘Always-on’ users • ‘Intranet of Things’ to storage and low cost manufacturing and • New businesses ‘Internet of Things’ processors ‘product as a service’ (manufacturing apps & • Bidirectional • Better visualization &• Customer involvement manufacturing app interaction with real- intelligence on in product design store) world objects manufacturing data Human–centric Manufacturing 21

Ambitions for Manufacturing 2.0 • Accommodate changing demands & deliver customized products On- • Make supply networks agile, interoperable, and manageabledemand 7/6/2012 • Deliver high quality products that are durable and competitively pricedOptimal • Focus not only on the design but also on after-sales services EF-Future-of-PLM_07Jun12 • Faster introduction of collective innovationInnovate • Short turnaround – from laboratory prototype to full-scale production • Reduce energy footprints on shop floors and increase End-of-Life (EoL) use Green • Be compliant with new regulations • Change perception from being production-centric to human-centricHuman- • More accommodating towards needs of the workforce and customerscentric 22

Beyond the Shop Floor A Manufacturing 2.0 Enterprise Seamless Factory Lifecycle CEO Management CIO  Controlling and holistic planning of future factories  Intelligent maintenance, HPC, and energy management in factories 7/6/2012 Planners VP Sales  On-demand KPI monitoring through Sales Manager suite for comprehensive mobility VP Manuf. factory management EF-Future-of-PLM_07Jun12 Design Manager Plant Manager SALES & MARKETING ENGINEERING MANUFACTURING FIELD SALES Orders CUSTOMER returned CUSTOMEREXTERNAL DESIGNER 23 SUPPLIERS & SUBCONTRACTORS

Beyond the Shop Floor A Manufacturing 2.0 Enterprise Agile Manufacturing Systems & CEO Processes CIO  Seamless integration of disparate systems, devices, and robots  Monitoring, perception, and awareness at the shop floor 7/6/2012 Planners VP Sales  M2M connectivity in cloud and Sales Manager VP Manuf. great UI for shop floor systems EF-Future-of-PLM_07Jun12 Design Manager Plant Manager SALES & MARKETING ENGINEERING MANUFACTURING FIELD SALES Orders CUSTOMER returned CUSTOMEREXTERNAL DESIGNER 24 SUPPLIERS & SUBCONTRACTORS

Beyond the Shop Floor A Manufacturing 2.0 Enterprise People at the forefront CEO  Better data visualization & skills CIO improvement for workers  Assistance tools for aged workers & attracting younger workforce  Intuitive e-learning tools, next generation recommendation 7/6/2012 Planners VP Sales systems and linked organizational Sales Manager knowledge VP Manuf. EF-Future-of-PLM_07Jun12 Design Manager Plant Manager SALES & MARKETING ENGINEERING MANUFACTURING FIELD SALES Orders CUSTOMER returned CUSTOMEREXTERNAL DESIGNER 25 SUPPLIERS & SUBCONTRACTORS

Beyond the Shop Floor A Manufacturing 2.0 Enterprise Collaborative Supply Networks CEO  Cloud-based Manufacturing CIO Business Web for collaboration  Hostel mobile app store with apps for all stakeholders to use  Quick response in supply chain planning, tracking and total visibility 7/6/2012 Planners VP Sales  New paradigms such as “products VP Manuf. as a service” for closing information Sales Manager gap in End of Life products EF-Future-of-PLM_07Jun12 Design Manager Plant Manager SALES & MARKETING ENGINEERING MANUFACTURING FIELD SALES Orders CUSTOMER returned CUSTOMEREXTERNAL DESIGNER 26 SUPPLIERS & SUBCONTRACTORS

Beyond the Shop Floor A Manufacturing 2.0 Enterprise Customers in-the- loop CEO CIO  Manufacturing intelligence for improved product design  Collaborative design environments for SMEs  Crowdsourcing, manufacturability 7/6/2012 Planners assessment, and mobile service VP Sales Sales Manager for better “after sales” centers VP Manuf. experience EF-Future-of-PLM_07Jun12 Design Manager Plant Manager SALES & MARKETING ENGINEERING MANUFACTURING FIELD SALES Orders CUSTOMER returned CUSTOMEREXTERNAL DESIGNER 27 SUPPLIERS & SUBCONTRACTORS

ActionPlanT Vision and Roadmap Release and Access Information Online Access 7/6/2012 Roadmap EF-Future-of-PLM_07Jun12 Release Brussels, July 10, http://www.actionplant- 2012 project.eu/public/documents/roadmap.pdf Hardcopies to be distributedContact: erastos.filos@ec.europa.eu @E_Filos 28 http://be.linkedin.com/pub/erastos-filos/11/ab9/a1b/en

The Future of PLM

by filoser

Accessibility

Categories

Upload Details

Usage Rights

1 Embed 11

Statistics

The Future of PLM Presentation Transcript

The Future of PLM

by filoser

Accessibility

Categories

Upload Details

Usage Rights

1 Embed 11

Statistics

The Future of PLM Presentation Transcript

Let LinkedIn power your SlideShare experience

Let LinkedIn power your SlideShare experience

Customize SlideShare content based on your interests

Keep up to date when your LinkedIn contacts post on SlideShare