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Real-Time Characterization (True Stress-True Strain-Birefringence-IR Spectroscopy) of
                                    Multicomponent Functional Thin Polymer Films During High-Speed Uniaxial Deformation:
                                               Ultra-Rapid-Scan FTIR Coupled with Uniaxial Stretching Machine
                                                                     E. Unsal, M. Cakmak
                                                                                 University of Akron, Polymer Engineering Department

                    Introduction                                                                             Real-time Measurement System                                                                                                                               Dichroic Ratio
                                                                         Load cell – for stress              Uniaxial Stretching
The physical properties of polymers can be altered by post-          measurements during uniaxial                                                   URS-FTIR
processing techniques to improve certain properties such as           stretching of polymer films                 Machine                                                                               Detector unit of the URS-FTIR. It
gas permeability and modulus. Uniaxial stretching is one of                                                                                                                                            consists of two separate detectors
                                                                      Heating chamber – allows us to                                                                                                         for each polarization.
the common methods, which can affect the molecular                     stretch materials at different
orientation, crystallinity and morphology of polymer films.         temperatures up to 200°C (heated                                                                                                      Visible wavelength range light
The physical properties are generally characterized by off-                   by hot air flow)                                                                                                           source for the real-time in-plane
line methods after the morphological changes already took                                                                                                                                                 birefringence measurements
                                                                           Sample position                                                                                                                  during uniaxial stretching
place. The real-time measurement of such properties is                 Spectral Birefringence is
challenging, due to high rates of production and non-contact        measured at the center of sample                                                                                                     Interferometer unit of the URS
measurement requirements for the industrial environments.                                                                                                                                                   FTIR. This interferometer                                                           3 cos 2         1      D 1 D0 2
                                                                    Thermocouples and pyrometer –                                                                                                       generates two IR beams (parallel
                                                                                                                                                                                                                                                                                          f
                                                                                                                                                                                                                                                                                                      2                D 2 D0 1
                                                                     Located inside the chamber, to                                                                                                     and perpendicular polarized with
We developed a uniaxial stretching machine which is                                                                                                                                                                                           Ai      ( M i E) 2   (Mi E)2 cos2
                                                                    measure the surface temperature                                                                                                    respect to the stretching direction)                                                               A||
capable of measuring real-time true stress-true strain-                                                                                                                                                                                                                                          D                       D0 2 cot2
                                                                    of film and ambient temperature                                                                                                              simultaneously                                                                       A
birefringence of polymer films during deformations. 1 This
stretching instrument is modified by adding an Ultra-rapid-           Laser micrometer is used to                                                                                                        Solid framework is designed to                 Figure 8 Polymer chain axis and dipole moment of the
                                                                    measure the width of the sample                                                                                                      mount the URS-FTIR instrument                 chemical groups with respect to the draw direction and
scan FTIR (URS-FTIR) spectrometer, which can reach data             during stretching and the data is                                                                                                    around the stretching machine.                              corresponding equations8-10
acquisition speeds of 200 scans/second. URS-FTIR is                  used to calculate the real-time
capable of generating simultaneous parallel and                                 thickness                                Figure 4 – Sensors and capabilities of                                                                               for      f=0 random orientation
perpendicular polarized (with respect to stretching direction)                                                             stretching machine and URS-FTIR                                                                                             f=-0.5 orientation perpendicular to the stretching direction
infrared spectra that gives us ability to track orientation of                                                                                                                                                                                         f=1 parallel orientation to the stretching direction
each component separately for multi-component systems
such as; crystalline polymers, polymer nanocomposites,
blends, copolymers and films including spun fibers. 2 Among
                                                                                                                                                                                                                                                                                              Figure 9 Orientation functions
these physical changes, this instrument can also detect any                                                                                                                                                                                                                                       of functional groups in
chemical changes happening during the heating/stretching                                                                                                                                                                                                                                         polyurethane samples 11
of polymer films (e.g. imidization process).


                                                                        Polymer-clay nanocomposites 5                                                                                                            Fiber spun films 7

                  Interferometer                                                                                                                                                                                                                                          Conclusions
                                                                                                                                                                                                                                                   The design of a stretching machine coupled with a URS-
                                                                                                                                                                                                                                                   FTIR is explained, to measure real-time true stress-true
                                                                                                                                                                                                                                                   strain-birefringence and spectroscopy of multicomponent
                                                                                                                                                                                                                                                   films during uniaxial deformations. Preliminary raw data is
                                                                                                                                                                                                                                                   represented. This instrument will allows us to track chemical
                                                                             Block copolymers 6                                                                                                              Films containing solvent
                                                                                                                                                                                                                                                   and physical changes of each component independently for
                                                                                    Figure 5 – Real-time measurement system that is capable of tracking true stress-true strain-birefringence and                                                  the multicomponent functional polymer films during very high
               Figure 1 – Classical interferometer 3
                                                                                      spectroscopy of multi-component polymer systems. These systems include, clay nanocomposites5, block                                                          speed deformations which the industry requires. The
Figure 1 above shows the interferometer of an FTIR                                  copolymers6, polymer blends, films containing fibers7 and solvents. Real-time spectroscopic measurements                                                       instrument will be updated for scan rates of 1000
instrument . It consists of a stationary mirror and a linear                        will reveal information on the orientation of each component separately during stretching and this data will be
                                                                                                                                                                                                                                                   scans/second and the two data sets will be synchronized. .
                                                                                                  synchronized with the mechano-optical data generated from the stretching machine.
moving mirror to create a optical path difference (OPD). The
linear motion of the moving mirror limits the rate of scanning
of spectrometer. Manning 4 created the OPD by using                                                                          Preliminary Results                                                                                                                            References
wedged rotating mirrors, which can achieve scanning rates                                                                                                                          3
                                                                                                                                                                                                                                              1T.Z. Sen, PhD Dissertation, The University of Akron, 2003.
of 1000 scans/second.                                                                                                                                                                       Bench-top FTIR instrument
                                                                                                                                                                                            URS-FTIR Horizontal Spectra
                                                                                                                                                                                                                                              2Pellerin, C. et. al. Macromolecules, (2003), 36, 4838.
                                                                                                                                                                                            URS-FTIR Vertical Spectra
                                                                                                                                                                                                                                              3Scientific, T.F. FT-IR vs. Dispersive Infrared. Technical Note: 00128 2010 [cited 2010 5-
                                                                                                                                                                                   2

                                                                                                                                                                                                                                              11-2010]
                                                                                                                                                                      Absorbance




                                                                                                                                                                                                                                              4Manning, C. J., US Patent 5898495

                                                                                                                                                                                   1                                                          5Alexandre, M. and P. Dubois, Polymer-layered silicate nanocomposites: preparation,

                                                                                                                                                                                                                                              properties and uses of a new class of materials. Mater. Sci. Eng., R, 2000. R28(1-2): p.
                                                                                                                                                                                                                                              1-63.
                                                                                                                                                                                   0                                                          6S. Förster, T. Plantenberg, Angew. Chem. Int. Ed. (2002), 41, 688.
                                                                                                                                                                                                                                              7Cakmak, M. et.al. US Patent 20090020921
                                                                                                                                                                                                                                              8SChalmers, J.M., Everall, N. J., ed. Qualitative and Quantitative Analysis of Plastics,
                                                                                                                                                                                   -1
                                                                                                                                                                                     4000             3000                2000   1000         Polymers and Rubbers by Vibrational Spectroscopy. Vibrational Spectroscopy of
                                                                                                                                                                                                             Wavenumber (cm-1)                Polymers, ed. C.J.M.
                                                                                                                                                                                                                                              9Everall N. J., Griffiths P. R. 2007, John Wiley & Sons Ltd.: West Sussex

Figure 2 – Interferometer design with rotating wedged mirrors (on        Figure 6 Real-time raw data collected from the             Figure 7 Left- Poly amic acid sample and IR light with two polarizations                                  10Everall N. J., C.J.M., Griffiths P. R., ed. Vibrational Spectroscopy of Polymers. 2007,

 the left). 4 Top view of actual URS-FTIR interferometer equipped       uniaxial stretching machine during the imidization          (representative image). Right- Comparison of bench-top FTIR (Thermo                                       John Wiley & Sons Ltd.: West Sussex.
                                                                                                                                                                                                                                              11Versteegen, R. M., et. al., Macromolecules (2006), 39, 772
               on the stretching machine (on the right).                       of Poly amic acid/NMP (10 wt%) film                                    Scientific-Nicolet 380) with URS-FTIR
                                                                                                                                                                                                                                                                                                                    www.postersession.com

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Poster Presentation on Sponsor’s Day at University of Akron, October 2011

  • 1. Real-Time Characterization (True Stress-True Strain-Birefringence-IR Spectroscopy) of Multicomponent Functional Thin Polymer Films During High-Speed Uniaxial Deformation: Ultra-Rapid-Scan FTIR Coupled with Uniaxial Stretching Machine E. Unsal, M. Cakmak University of Akron, Polymer Engineering Department Introduction Real-time Measurement System Dichroic Ratio Load cell – for stress Uniaxial Stretching The physical properties of polymers can be altered by post- measurements during uniaxial URS-FTIR processing techniques to improve certain properties such as stretching of polymer films Machine Detector unit of the URS-FTIR. It gas permeability and modulus. Uniaxial stretching is one of consists of two separate detectors Heating chamber – allows us to for each polarization. the common methods, which can affect the molecular stretch materials at different orientation, crystallinity and morphology of polymer films. temperatures up to 200°C (heated Visible wavelength range light The physical properties are generally characterized by off- by hot air flow) source for the real-time in-plane line methods after the morphological changes already took birefringence measurements Sample position during uniaxial stretching place. The real-time measurement of such properties is Spectral Birefringence is challenging, due to high rates of production and non-contact measured at the center of sample Interferometer unit of the URS measurement requirements for the industrial environments. FTIR. This interferometer 3 cos 2 1 D 1 D0 2 Thermocouples and pyrometer – generates two IR beams (parallel f 2 D 2 D0 1 Located inside the chamber, to and perpendicular polarized with We developed a uniaxial stretching machine which is Ai ( M i E) 2 (Mi E)2 cos2 measure the surface temperature respect to the stretching direction) A|| capable of measuring real-time true stress-true strain- D D0 2 cot2 of film and ambient temperature simultaneously A birefringence of polymer films during deformations. 1 This stretching instrument is modified by adding an Ultra-rapid- Laser micrometer is used to Solid framework is designed to Figure 8 Polymer chain axis and dipole moment of the measure the width of the sample mount the URS-FTIR instrument chemical groups with respect to the draw direction and scan FTIR (URS-FTIR) spectrometer, which can reach data during stretching and the data is around the stretching machine. corresponding equations8-10 acquisition speeds of 200 scans/second. URS-FTIR is used to calculate the real-time capable of generating simultaneous parallel and thickness Figure 4 – Sensors and capabilities of for f=0 random orientation perpendicular polarized (with respect to stretching direction) stretching machine and URS-FTIR f=-0.5 orientation perpendicular to the stretching direction infrared spectra that gives us ability to track orientation of f=1 parallel orientation to the stretching direction each component separately for multi-component systems such as; crystalline polymers, polymer nanocomposites, blends, copolymers and films including spun fibers. 2 Among Figure 9 Orientation functions these physical changes, this instrument can also detect any of functional groups in chemical changes happening during the heating/stretching polyurethane samples 11 of polymer films (e.g. imidization process). Polymer-clay nanocomposites 5 Fiber spun films 7 Interferometer Conclusions The design of a stretching machine coupled with a URS- FTIR is explained, to measure real-time true stress-true strain-birefringence and spectroscopy of multicomponent films during uniaxial deformations. Preliminary raw data is represented. This instrument will allows us to track chemical Block copolymers 6 Films containing solvent and physical changes of each component independently for Figure 5 – Real-time measurement system that is capable of tracking true stress-true strain-birefringence and the multicomponent functional polymer films during very high Figure 1 – Classical interferometer 3 spectroscopy of multi-component polymer systems. These systems include, clay nanocomposites5, block speed deformations which the industry requires. The Figure 1 above shows the interferometer of an FTIR copolymers6, polymer blends, films containing fibers7 and solvents. Real-time spectroscopic measurements instrument will be updated for scan rates of 1000 instrument . It consists of a stationary mirror and a linear will reveal information on the orientation of each component separately during stretching and this data will be scans/second and the two data sets will be synchronized. . synchronized with the mechano-optical data generated from the stretching machine. moving mirror to create a optical path difference (OPD). The linear motion of the moving mirror limits the rate of scanning of spectrometer. Manning 4 created the OPD by using Preliminary Results References wedged rotating mirrors, which can achieve scanning rates 3 1T.Z. Sen, PhD Dissertation, The University of Akron, 2003. of 1000 scans/second. Bench-top FTIR instrument URS-FTIR Horizontal Spectra 2Pellerin, C. et. al. Macromolecules, (2003), 36, 4838. URS-FTIR Vertical Spectra 3Scientific, T.F. FT-IR vs. Dispersive Infrared. Technical Note: 00128 2010 [cited 2010 5- 2 11-2010] Absorbance 4Manning, C. J., US Patent 5898495 1 5Alexandre, M. and P. Dubois, Polymer-layered silicate nanocomposites: preparation, properties and uses of a new class of materials. Mater. Sci. Eng., R, 2000. R28(1-2): p. 1-63. 0 6S. Förster, T. Plantenberg, Angew. Chem. Int. Ed. (2002), 41, 688. 7Cakmak, M. et.al. US Patent 20090020921 8SChalmers, J.M., Everall, N. J., ed. Qualitative and Quantitative Analysis of Plastics, -1 4000 3000 2000 1000 Polymers and Rubbers by Vibrational Spectroscopy. Vibrational Spectroscopy of Wavenumber (cm-1) Polymers, ed. C.J.M. 9Everall N. J., Griffiths P. R. 2007, John Wiley & Sons Ltd.: West Sussex Figure 2 – Interferometer design with rotating wedged mirrors (on Figure 6 Real-time raw data collected from the Figure 7 Left- Poly amic acid sample and IR light with two polarizations 10Everall N. J., C.J.M., Griffiths P. R., ed. Vibrational Spectroscopy of Polymers. 2007, the left). 4 Top view of actual URS-FTIR interferometer equipped uniaxial stretching machine during the imidization (representative image). Right- Comparison of bench-top FTIR (Thermo John Wiley & Sons Ltd.: West Sussex. 11Versteegen, R. M., et. al., Macromolecules (2006), 39, 772 on the stretching machine (on the right). of Poly amic acid/NMP (10 wt%) film Scientific-Nicolet 380) with URS-FTIR www.postersession.com