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A symbol with many meanings
Gl bal
Organization Knowledge Creation
 Summary of “The Knowledge-Creating Company”, Chapter 7
          by Ikujiro Nonaka & Hirotaka Takeuchi




   Presenters: Dwi Arti Anugrah, Endro Catur Nugroho, Marlisa Kurniati, Tri Kuncoro Wati
                    Faculty of Psychology, Universitas Indonesia, 2013
           Information in this document is intended for academic purposes only.
What We Will Learn...

    For product development, the Japanese companies’
approach to organizational knowledge creation (OKC) can be
   applied, with some adjustments, both in the context of
 overseas business development and global joint operation.
Reminder...
   Last presentations                  Question

OKC by Japanese                How OKC takes place on a
companies:                     global scale?

1. Management process:         1. Can these OKCs work
   middle-up-down                 outside Japan?
   management                  2. What adjustments
2. Organizational structure:      needed for partnership
   hypertext organization         with non-Japanese
                                  counterparts outside
                                  Japan?
Organizational Knowledge Creation
Companies
Western
Japanese and
Companies




               Interaction between tacit and   Emphasize on knowledge   Enabling organizational condition
                           explicit                   creation
OKC: Differences Between
   Japanese and Western Companies
                      Japanese                                  Western

Interaction between   Group level                               Individual level
tacit and explicit    (usually middle managers)                 (usually top leaders)

Emphasize on          Tacit knowledge                           Explicit knowledge
knowledge creation    • intuition, figurative language and      • paralysis by analysis
                        bodily experience                       • oral and visual
                      • quick internalization
                      • groupthink
                      • overadaptation to past success

Enabling              • Ambiguous organizational intentions     • Clear organizational intention
organizational        • High redundancy of information and      • Individual autonomy
condition               tasks                                   • Creative chaos through individual
                      • Frequent fluctuation from top             differences
                        management                              • Less fluctuation from top management
                      • High autonomy at the group level        • Less redundancy of information
                      • High requisite variety through cross-   • Requisite variety through individual
                        functional project teams                  differences
Case Study:
       Nissan Primera Project
What we learn:
         A new product development approach that
         combines the best of Japanese "rugby style"
         and European "relay style" for shorter lead
         time yet high performance cars.
Nissan Primera Project

                   high
               performance




image,                             image,
 plush,                             plush,
options                            options




                Grand Concept
Nissan Primera Project


$             $                     $


    80
    %


         Criteria*
                     *by top management, first time in Nissan
Nissan Primera Project
Grand Concept:
Nissan Primera (1986): global car that fits to:
                • European market: high performance
                • US and Japan market: images, plushy and
                  options

Criteria:
1. Be manufactured in Japan and Britain
2. Have 80% of components made in Europe
3. Be sold primarily in European market and additionally US and
   Japanese market
(by top management, first time in Nissan)
Product Development
1.Product Strategy Division: planning, design,
  testing, production and marketing
2.Development Team: eight Japanese
  managers
Product Development
                                    Product Strategy Division

                               Model 1      Model 2       Model 3
                               Planning     Planning      Planning

             Body design


             Chassis design


             Engine design


             Exterior design


             Interior design


             Testing


Production


Marketing
Product Development
1.Product Concept:
  • “Comfortable Functionality” -> "Sure, Fast, and
    Comfortable on the Autobahn"
  • Comfort 10
  • 50-page catalog that included many sketches
    externalizing mental model or image of Primera
Product Development




Communicating the         Gathering Information
product concept and       in Europe: European
building wider support:   Liaison Technology
Autobahn!                 Office
Product Development
1.Communicating the Product Concept and
  Building Wider Support: Sending 1500 people
  to Europe to drive on the Autobahn and
  acquire tacit knowledge about European
  automobile market, motoring culture and
  road conditions
2.Gathering Information in Europe: European
  Technology Liaison Office in Brussels was
  established
Nissan Primera
Product Development
Nissan Primera
                              Product Development




• Develop 1/4 clay models and design review
• Develop full scale clay model and interior review
• Develop prototype and 180,000km test (exceeded the
  norm)
• Develop interior and 800km test
• Develop new engine and multilink suspension
Product Development
Designing Primera: to “outengineer” Benz and
BMW (and lead the world)
Process:
• Develop 1/4 clay models and design review
• Develop full scale clay model and interior review
• Develop prototype and 180,000km test (exceeded the norm)
• Develop interior and 800km test
• Develop new engine and multilink suspension
Forming the Yazaki Group: a group of selected
development engineers and skilled test drivers
Product Development

                        Quality
                                  issues



                        Cost      ?
               design
                        $$$$

production
Product Development

                  factory
                            tacit knowledge


Issues
Solutions
Result         suppliers                      factory
Product Development
Production people was directly involved in the
early stage of design
Primera production constraint:
1. Quality of Japanese cars
2. Cost-constraint (remember: mid-range)


Issues, solutions and result:
1. Production is in Japan and Britain (NMUK), (tacit) production
   knowledge is in Japan.
2. British suppliers were not familiar to Nissan production.
Result and Implication




   Quantity                Quality
exceeding target   multiple award-winning
Result and Implication
Primera as Global Car
 1. Annual production target in Europe
    (100,000) exceeded (124,000)
 2. Annual production target in Japan (3,000)
    exceeded (6,260)
 3. Winning 19 best car prizes throughout
    Europe
Result and Implication
            Socialization & Externalization
                           !!!


                    factory
                                  explicit knowledge
                                    tacit


Issues
Solutions
Result           suppliers                             factory
Result and Implication
Primera case emphasizes importance of
socialization and externalization:
1. Socialization of Europe market by sending
   Japanese engineers to Europe
2. Externalization (in the form of manuals) and
   socialization of Japanese (tacit) car
   manufacturing knowledge by sending British
   engineers to Japan
Result and Implication




New product development approach:
American football
Result and Implication


     CONCEPT


                     CONCEPT

  CONCEPT




New product development approach:
American football
Result and Implication
New product development approach: American
football
1. Rugby Style: shorten product development lead time (for
   even shorter than already short compared to European) by
   overlapping design and manufacturing cycle.
2. Relay Style: phased production cycle.
3. American football (the new style): combination of Rugby
   Style and Phase Style, which leads to short lead time and
  higher performance level
European and Japanese Style                  CONCEPT


                                                                                                                    CONCEPT

                     European Style                                        Japanese Style

Objective            Superior performance                                  Adaptation to changing needs

Product Appeal       Function                                              Image and quality

Product concept      Clear cut decision at the initial stage, adhered to   Vague at initial stage. Modified and alltered in
creation             throughout the ensuing stages                         ensuing stages in accordance with change in needs


Flow of activities   Sequential approach                                   Overlapping approach

Ensuing process      Specific design targets fixed at the initial stage    Close cooperaton among all departments conserned
                     are pursued under strict division of labor            during the development


Organization         According to function and often under a project       Matrix or project team-type organization under a
                     leader with limited authority                         project leader with authority over the entire process
                                                                           from planning to production to sales

Strength             Conducive to a relentless pursuit of superior         Shorter lead time (3-4 years), high quality, and
                     performance, function and quality                     attuned to needs in the market


Weakness             Longer lead time (7-8 years), high development        Risk of compromise on a low level; not conducive to
                     costs                                                 an all-out pursuit of superior performance
CONCEPT
                  New Product
                  Development Approach
American Football Style:
1. Early stage (grand concept -> technical concept -> product
   concept): determined and clarified by a small number of
   project leaders, instead of long and continuous interaction
   among project members (Japanese rugby style).
2. Division of labor is established: teams are specialized for
   certain functions that move simultaneously (as in rugby
   style) running together to meet target: cost, performance
   level, launch date.
CONCEPT
                   New Product
                   Development Approach
The key to American Football Style:
1.   Comprehensive plan early in the game
2.   Tactics decided by few leaders
Case Study:
  Shin Caterpillar Mitsubishi (SCM)
1963 : MHI Ltd + Caterpillar formed SCM
SCM background
•   Caterpillar was a limited produce company
    for hydraulic shovels.
•   MHI eager to eliminate unnecessary
    duplication between Hydraulic Shouvel
•   KOMATSU entered market in 1982
Clash on SCM
Concern Items            Japanese                      European-American

Approach                 Cost-quality-performance-     safety-performance-quality-
                         safety                        cost

Whose Lead the Concept   Research & Development        Marketing Development
Creation Process         Department

Project Carried-out      1. concept making              1. Sequentially process
Development              2. pararel on prototyping-        on concept making-
                         pilot running-preparing for       prototyping-pilot
                         mass production                   running-mass
                         3. product development 3-4        production
                         years                          2. product development
                                                           5-10 years

Standardized Design      Need to standarized
How organizeREGA PRoject
•   Matriks organization
     a. Planning division :large, medium, small
     b. Design divison: structure, hydraulic mechanism, electric system, other
        equipment
•   Relationships between leader
     a. good communication
     b. located next to each other
     c. spent much time together (private and business)
•   Standardizing for global market
     a. interplant meeting to enhance socialization for 3 different plants
     b. standard design drawing
     c. common product-decided by team each component
     d. multiselection concept - tested the idea with dealers - produce main selling
        point.
Knowledge Creation
                 on REGA Project
1.   Japanese externalize their tacit knowledge
     into explicit through socializations (interplant
     meeting, self organizing team)
2.   American rest on externalization through
     a.   standardized operation manuals
     b.   through cost monitoring system
Key Success Factor
   on applied organization knowledge
            outside of Japan

1. Strong participation commiment from top
   management
2. Middle managers are assigned as global
   knowledge engineer
3. Sufficient level of trust among participants
   shoud develop
4. Strong ocialization and externalization
Summary
1.The Japanese approach to OKC can be
  applied outside of Japan.
2.The key is a prolonged phase of socialization
  and externalization due to different culture
3.Organizations needs to identify their cultural
  barriers to speed up knowledge sharing

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Global Organization Knowledge Creation

  • 1. A symbol with many meanings
  • 2. Gl bal Organization Knowledge Creation Summary of “The Knowledge-Creating Company”, Chapter 7 by Ikujiro Nonaka & Hirotaka Takeuchi Presenters: Dwi Arti Anugrah, Endro Catur Nugroho, Marlisa Kurniati, Tri Kuncoro Wati Faculty of Psychology, Universitas Indonesia, 2013 Information in this document is intended for academic purposes only.
  • 3. What We Will Learn... For product development, the Japanese companies’ approach to organizational knowledge creation (OKC) can be applied, with some adjustments, both in the context of overseas business development and global joint operation.
  • 4. Reminder... Last presentations Question OKC by Japanese How OKC takes place on a companies: global scale? 1. Management process: 1. Can these OKCs work middle-up-down outside Japan? management 2. What adjustments 2. Organizational structure: needed for partnership hypertext organization with non-Japanese counterparts outside Japan?
  • 5. Organizational Knowledge Creation Companies Western Japanese and Companies Interaction between tacit and Emphasize on knowledge Enabling organizational condition explicit creation
  • 6. OKC: Differences Between Japanese and Western Companies Japanese Western Interaction between Group level Individual level tacit and explicit (usually middle managers) (usually top leaders) Emphasize on Tacit knowledge Explicit knowledge knowledge creation • intuition, figurative language and • paralysis by analysis bodily experience • oral and visual • quick internalization • groupthink • overadaptation to past success Enabling • Ambiguous organizational intentions • Clear organizational intention organizational • High redundancy of information and • Individual autonomy condition tasks • Creative chaos through individual • Frequent fluctuation from top differences management • Less fluctuation from top management • High autonomy at the group level • Less redundancy of information • High requisite variety through cross- • Requisite variety through individual functional project teams differences
  • 7. Case Study: Nissan Primera Project What we learn: A new product development approach that combines the best of Japanese "rugby style" and European "relay style" for shorter lead time yet high performance cars.
  • 8. Nissan Primera Project high performance image, image, plush, plush, options options Grand Concept
  • 9. Nissan Primera Project $ $ $ 80 % Criteria* *by top management, first time in Nissan
  • 10. Nissan Primera Project Grand Concept: Nissan Primera (1986): global car that fits to: • European market: high performance • US and Japan market: images, plushy and options Criteria: 1. Be manufactured in Japan and Britain 2. Have 80% of components made in Europe 3. Be sold primarily in European market and additionally US and Japanese market (by top management, first time in Nissan)
  • 11. Product Development 1.Product Strategy Division: planning, design, testing, production and marketing 2.Development Team: eight Japanese managers
  • 12. Product Development Product Strategy Division Model 1 Model 2 Model 3 Planning Planning Planning Body design Chassis design Engine design Exterior design Interior design Testing Production Marketing
  • 13. Product Development 1.Product Concept: • “Comfortable Functionality” -> "Sure, Fast, and Comfortable on the Autobahn" • Comfort 10 • 50-page catalog that included many sketches externalizing mental model or image of Primera
  • 14. Product Development Communicating the Gathering Information product concept and in Europe: European building wider support: Liaison Technology Autobahn! Office
  • 15. Product Development 1.Communicating the Product Concept and Building Wider Support: Sending 1500 people to Europe to drive on the Autobahn and acquire tacit knowledge about European automobile market, motoring culture and road conditions 2.Gathering Information in Europe: European Technology Liaison Office in Brussels was established
  • 17. Nissan Primera Product Development • Develop 1/4 clay models and design review • Develop full scale clay model and interior review • Develop prototype and 180,000km test (exceeded the norm) • Develop interior and 800km test • Develop new engine and multilink suspension
  • 18. Product Development Designing Primera: to “outengineer” Benz and BMW (and lead the world) Process: • Develop 1/4 clay models and design review • Develop full scale clay model and interior review • Develop prototype and 180,000km test (exceeded the norm) • Develop interior and 800km test • Develop new engine and multilink suspension Forming the Yazaki Group: a group of selected development engineers and skilled test drivers
  • 19. Product Development Quality issues Cost ? design $$$$ production
  • 20. Product Development factory tacit knowledge Issues Solutions Result suppliers factory
  • 21. Product Development Production people was directly involved in the early stage of design Primera production constraint: 1. Quality of Japanese cars 2. Cost-constraint (remember: mid-range) Issues, solutions and result: 1. Production is in Japan and Britain (NMUK), (tacit) production knowledge is in Japan. 2. British suppliers were not familiar to Nissan production.
  • 22. Result and Implication Quantity Quality exceeding target multiple award-winning
  • 23. Result and Implication Primera as Global Car 1. Annual production target in Europe (100,000) exceeded (124,000) 2. Annual production target in Japan (3,000) exceeded (6,260) 3. Winning 19 best car prizes throughout Europe
  • 24. Result and Implication Socialization & Externalization !!! factory explicit knowledge tacit Issues Solutions Result suppliers factory
  • 25. Result and Implication Primera case emphasizes importance of socialization and externalization: 1. Socialization of Europe market by sending Japanese engineers to Europe 2. Externalization (in the form of manuals) and socialization of Japanese (tacit) car manufacturing knowledge by sending British engineers to Japan
  • 26. Result and Implication New product development approach: American football
  • 27. Result and Implication CONCEPT CONCEPT CONCEPT New product development approach: American football
  • 28. Result and Implication New product development approach: American football 1. Rugby Style: shorten product development lead time (for even shorter than already short compared to European) by overlapping design and manufacturing cycle. 2. Relay Style: phased production cycle. 3. American football (the new style): combination of Rugby Style and Phase Style, which leads to short lead time and higher performance level
  • 29.
  • 30. European and Japanese Style CONCEPT CONCEPT European Style Japanese Style Objective Superior performance Adaptation to changing needs Product Appeal Function Image and quality Product concept Clear cut decision at the initial stage, adhered to Vague at initial stage. Modified and alltered in creation throughout the ensuing stages ensuing stages in accordance with change in needs Flow of activities Sequential approach Overlapping approach Ensuing process Specific design targets fixed at the initial stage Close cooperaton among all departments conserned are pursued under strict division of labor during the development Organization According to function and often under a project Matrix or project team-type organization under a leader with limited authority project leader with authority over the entire process from planning to production to sales Strength Conducive to a relentless pursuit of superior Shorter lead time (3-4 years), high quality, and performance, function and quality attuned to needs in the market Weakness Longer lead time (7-8 years), high development Risk of compromise on a low level; not conducive to costs an all-out pursuit of superior performance
  • 31. CONCEPT New Product Development Approach American Football Style: 1. Early stage (grand concept -> technical concept -> product concept): determined and clarified by a small number of project leaders, instead of long and continuous interaction among project members (Japanese rugby style). 2. Division of labor is established: teams are specialized for certain functions that move simultaneously (as in rugby style) running together to meet target: cost, performance level, launch date.
  • 32. CONCEPT New Product Development Approach The key to American Football Style: 1. Comprehensive plan early in the game 2. Tactics decided by few leaders
  • 33. Case Study: Shin Caterpillar Mitsubishi (SCM) 1963 : MHI Ltd + Caterpillar formed SCM
  • 34. SCM background • Caterpillar was a limited produce company for hydraulic shovels. • MHI eager to eliminate unnecessary duplication between Hydraulic Shouvel • KOMATSU entered market in 1982
  • 35. Clash on SCM Concern Items Japanese European-American Approach Cost-quality-performance- safety-performance-quality- safety cost Whose Lead the Concept Research & Development Marketing Development Creation Process Department Project Carried-out 1. concept making 1. Sequentially process Development 2. pararel on prototyping- on concept making- pilot running-preparing for prototyping-pilot mass production running-mass 3. product development 3-4 production years 2. product development 5-10 years Standardized Design Need to standarized
  • 36. How organizeREGA PRoject • Matriks organization a. Planning division :large, medium, small b. Design divison: structure, hydraulic mechanism, electric system, other equipment • Relationships between leader a. good communication b. located next to each other c. spent much time together (private and business) • Standardizing for global market a. interplant meeting to enhance socialization for 3 different plants b. standard design drawing c. common product-decided by team each component d. multiselection concept - tested the idea with dealers - produce main selling point.
  • 37. Knowledge Creation on REGA Project 1. Japanese externalize their tacit knowledge into explicit through socializations (interplant meeting, self organizing team) 2. American rest on externalization through a. standardized operation manuals b. through cost monitoring system
  • 38. Key Success Factor on applied organization knowledge outside of Japan 1. Strong participation commiment from top management 2. Middle managers are assigned as global knowledge engineer 3. Sufficient level of trust among participants shoud develop 4. Strong ocialization and externalization
  • 39. Summary 1.The Japanese approach to OKC can be applied outside of Japan. 2.The key is a prolonged phase of socialization and externalization due to different culture 3.Organizations needs to identify their cultural barriers to speed up knowledge sharing