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Enlightened Leadership
                                             Treating lean transformation as an
     During the Lean                         event rather than a mental, physical
   Healthcare Journey                        and emotional process disregards the
                                             emotional process of change and when
  Leadership is the capacity to influence    addressed, leadership underestimates
                                             its depth.
                  others

Lean initiatives have failed to deliver      The Emotional Cycle of Change has 5
significant value to customers when
the efforts are not aligned with the         Optimism /
                                                           stages
                                             Enthusiasm
organization’s strategy and fail to fully                                                    Rewarding
engage the workforce. Lean has to                         Uninformed                         Completion
                                                           Optimism                         (Satisfaction)
become more than a program or a                             (Hope)             Informed
                                                                               Optimism
series of events - it must become a                               Informed
                                                                             (Confidence)

way of life which permeates all levels                           Pessimism
                                                                   (Doubt)              Hopeful
of     the    organization.        Many                                                 Realism
                                                                                        (Hope)
organizations do a few Kaizen events
in selected areas to solve major
problems and consider the job done.                                    Figure 1
                                                                                                  Time


Yet, all that is created is initial
excitement          with        isolated     Lean entails large-scale organizational
improvements not linked to the overall       change triggering emotional reactions;
value stream or enterprise followed by       denial,       negativity,      tentative
lack of sustainability.     Lean is a        acceptance,      and       commitment.
profoundly different way to think and        Leadership can either facilitate this
to behave.                                   emotional process or ignore it at the
                                             risk of the transformation effort. The
Evidence     of   “Toolbox      Lean”   as   difference in implementation of the
described     above    is   all    around;   traditional “Toolbox Lean” and real
processes in waiting areas, labs, and        transformational lean is leadership.
patient care units have been mapped
to    death,    events    are     run   to   Organizations must embrace lean as
demonstrate how much clutter can be          an    operations     business     system
removed from the workplace and               supported by leadership and enabled
supply cabinets, case studies are            by aligned, focused activities. To be
published, and best practices are            successful, a lean framework must
shared.     Yet   seldom     are     these   include; leaders who embrace the lean
accompanied by a change in behavior,         philosophy and build accountability for
and thus the results of these well-          sustainable improvement in key value
intentioned activities are little more       streams, a dedication to developing
than fads or at best short-range             lean talent competent in the lean
initiatives, with results that are           tools, and supporting infrastructure
disappointing and not sustainable.           that drives alignment and maximizes
Most lean occurrences have an
                                             impact.        Leaders, regardless of
overemphasis on tools, techniques and
                                             seniority, title, or responsibilities are
technology versus the creation of
                                             employees who influence others.
enablers such as; strategy alignment,
change      leadership,    organizational
development and critical thinking –          All too often, change is announced in
which are vital in creating sustainable      an enterprise vacuum, with little
lean transformations in healthcare.          reason or rationale for what the
organization is trying to accomplish      circumstance,        challenges      and
and how this change supports the          opportunities;    illogical   demanding
vision; not appropriately "setting the    people and organizations to change
stage" for change.        To prepare      when they are most successful. In
employees for success, leaders must       many transformative changes the past
give them pertinent information about     success is not a valid indicator of
the voice of the customer, as well as     future success; in fact, past success
global,     economic,    technological,   may     be   the     greatest   obstacle.
competitive, and industry trends.         Transformation is a redefinition of who
Individuals need to know the vision,      the organization is and what it does –
goals,    and    strategy    of     the   Something        Better,      Something
organization. They need to understand     Different.
the financial reality of the business
and how their actions impact that         Research has clearly identified fifteen
reality.   Everyone must understand       leadership roles for a healthcare
what is waste, what is value and non-     excellence journey (Casey, 2009):
value added as defined by the
customer and that waste must be               •   Establish the need for change
viewed as enemy #1 in order to be             •   Establish a sense of urgency
successful.         Waste;     waiting,           concerning      the    need     for
rework/defects, transporting, extra               change
processing,           over-production,        •   Have a clear vision for
inventory, or motion, is the enemy of
                                                  excellence     and     executable
value.
                                                  strategy
                                              •   Effectively communicate the
The patient and the organization’s
                                                  excellence vision so that it is
strategy need to be central to the lean
                                                  internalized at all levels
transformation. Lean strategy is new
for most healthcare leaders, therefore        •   Form        cross       functional
appropriate    change     management              leadership teams to guide the
approaches should be applied to                   change for excellence
engage the entire organization on the         •   Ensure strategic initiatives are
journey from awareness through                    prioritized, focused and cross
adoption to overall sustainability.               functionally owned.        Creates
Lean always focuses on the value and              alignment of functions within
the Gemba (where the work is done);               the organization
the majority of the added value occurs        •   Guides actions to achieve
in the direct patient care and is often           short term wins to build
driven by the nurses and doctors.                 commitment
                                              •   Sets expectations and re-
Lean competitive advantage is about               enforce/reward             desired
culture     and     development      of           outcomes
organizational competencies in a new          •   Effectively                remove
enterprise business system; hence is              implementation obstacles for
transformational. Transformation can              action
not be managed with the same                  •   Empower       employees        and
strategies   used     for   incremental           teams for action
change. Incremental change is linear,         •   Participate    in    and     share
predictable, logical, and based on a              ownership
progressive    acceleration    of  past       •   Provide emphasis on training
performance. Transformation is none               and development of individuals
of these things, often unpredictable
responding         to        unforeseen
•   Drive the excellence change to     The Healthcare House of Lean (Figure
        include      suppliers     and     2), Healthcare Excellence Leadership
        customers                          Roadmap (Figure 3A – E), and Lean
    •   Exemplify desired expectations     Healthcare     Transformation    Model
        and behaviors                      (Figure 4) give insight on how to
    •   Provide focus and structure to     apply lean leadership principles as the
        ensure sustainment of change       organization processes mature. The
                                           first phase of lean will focus on
Lean leadership in healthcare, as in       stabilizing the physical environment in
any other industry, is dependent on        preparation for effective evaluation
the transformation and behavior of         and analysis.
individuals.    If staff do not trust
leadership,    do    not    share    the                                  CUSTOMER
                                                                      SATISFACTION /

organization's vision, do not buy into                           QUALITY EXCELLENCE



the reason for change, and are not
                                                                       Distinctive Competencies
                                                                       ZERO DEFECT

                                                                  Flexible, Capable, Reliable Resources
                                                                            ZERO PPM

included in the planning, there will be
no successful change regardless of                        And



how brilliant the strategy. Effective
                                                        Action
                                                       Process


leadership is a critical success factor             PROCESS PERFORMANCEDaily Management
                                                                   Lean MONITOR


and plays a significant role in cultural           SUPPLIER DEVELOPMENTStream Management
                                                                   Value & MONITOR



transformation.          Nothing    has
                                                                      CONTROL PLAN
                                                                          Achieve Stability

                                                                      DFMEA / PFMEA
highlighted this more than observing
                                                                          Policy Deployment

                                                                             Human Capital
                                                                              APQP

lean     transformations     throughout
diverse industries and service areas                                 Figure 2
since 1990.

Lean will succeed or fail based upon       Facilitators must guide development of
the organizations leadership. Lean will    the organization’s design for lean
highlight     the    strengths      and    deployment, which aligns and defines
weaknesses of leadership. Leaders          executive-level        ownership  and
that are weak, can not make things         accountability, identifies how many
happen, do not follow through in           and which people to train for critical
execution, don’t communicate, or can       roles, and outlines a communication
not accept change. This will become        plan for the initiative.
more evident than ever during a lean
transformation. The good news is that
strong leaders and managers will come
to the surface; promote the strong.

Enlightened leadership position the
lean strategy for success through goal
alignment and building the necessary
infrastructure. They focus on process
improvement tied to organizational
development, individual growth and
value,    performance   reviews    and
reward/recognition        mechanisms.
Leaders leverage the organization
coupled with lean strategy to ensure
that they have a sustainable long term
approach that engages the entire
                                                                     Figure 3
workforce.
not blame.       Foster a deep
   Phase 1: Learn (Organizational Understanding and
                      Readiness)                                                                                                  understanding of the problem
                                                                                                                                  by leading effective root cause
                                                                                                •Leadership understanding
           •Create Steering Team
                                                                                                of organizational
           •Leadership development
                                                                                                development and culture
           •Change leadership training
                                                                                                change


                                                                                                                                  analysis. Live to the principle
           •Change Awareness and Readiness                        Forces of
                                                                   Change                       •Situation Analysis
           •Id and build infrastructure to support
                                                                  Situation                     •Baseline assessment
            the change                                            Analysis                      •SWOT
           •Develop communication Plan to


                                                                                                                                  that it’s OK to make mistakes
                                                                                                •Customer Expectations
           support organization and strategy
                                                                                                •Business Expectations
           change                                                                Develop        •Establish the need for
           •Develop Boot camp/SME/LLDP                                        Organizational     change


                                                                                                                                  as long as we learn from them.
                                                                                Structure
                                                                                                •Establish Why change
                                                                                                •Establish sense of urgency
    •Man
          • Job Relations


                                                                                                                              •   Support      and     recognition.
          • Job Instructions
          • Job Methods                                                             Achieve
    •Machine                                                                        Stability
          • Maintenance Excellence


                                                                                                                                  Encourage the use of a clear
          • Capacity/Constraints/Demand Plan
          • 6 Big Losses
    •Material
          • Inventory, BOM, routing, specification accuracy


                                                                                                                                  escalation process to inspire
          • Plan and Scheduling
          • Handling methods
          • Supply chain quality
    •Methods


                                                                                                                                  confidence that the work is
          • Visual control, KPI tracking and countermeasures
          • PSDM/PDCA, critical process audits, 7 quality tools
          • COQ, cost system and standards
          • Daily Management System in place

                                                                                                                                  valued and that leadership
                                                                                                                                  cares. Be available for people.
                                               Figure 3A                                                                          As a leader, direct all support
                                                                                                                                  by yourself and others, towards
                                                                                                                                  the point where value is added.
Additional development is needed to
                                                                                                                                  Recognize individual and team
give senior leaders, directors and
                                                                                                                                  efforts and achievements.
managers a high-level overview of key
lean concepts and how to apply them                                                                                           •   Leadership commitment – lead
in a healthcare environment. These                                                                                                by example. Practice the “Go,
sessions   also    introduce   change                                                                                             Look, See” method. Go to the
management tools and determine how                                                                                                point of cause of the problem
best to leverage them to support the                                                                                              as quickly as possible, while the
multiple process changes that will                                                                                                evidence is fresh. Be prepared
occur. This helps leaders at all levels                                                                                           to      do    and       practically
understand their roles as sponsors,                                                                                               demonstrate what you expect
and the leadership behaviors they                                                                                                 of others.
must employ in a lean-thinking                                                                                                •   Deploy strategy and objectives.
empowered culture.                                                                                                                Use      and    follow     master
                                                                                                                                  schedules. Keep them visible
Healthcare lean leadership behaviors                                                                                              and easy to interpret rather
include:                                                                                                                          than remote in an office. To be
                                                                                                                                  useful, it must be reviewed
                                                                                                                                  frequently and regularly. Guide
   •           Teach      and     engage     the
                                                                                                                                  and lead your people to
               workforce.         The    leaders
                                                                                                                                  understand their worth and
               communicate with the team
                                                                                                                                  their ideas to meet the wider
               through systematic habitual
                                                                                                                                  program objectives.
               site visits and audits of the
               process.     They      encourage                                                                               •   Commitment       to    standards.
               people to challenge and be                                                                                         Understand and use standards
               creative in their efforts to                                                                                       to define normal and abnormal
               improve the process.                                                                                               (what should be happening
                                                                                                                                  versus      what     actual      is
   •           Respect for people. Others are
                                                                                                                                  happening)             conditions.
               treated as they expect to be
                                                                                                                                  Develop clear, user friendly,
               treated. Leaders recognize that
                                                                                                                                  visual controls at all levels to
               communication is a two-way
                                                                                                                                  help monitor and improve
               process. Relationships in teams
                                                                                                                                  standards.    Maintain personal
               are developed on the basis of
                                                                                                                                  discipline, direct and coach
               mutual trust and respect.
                                                                                                                                  others to keep within standards
   •           Process focus. When problems                                                                                       and procedures. Always react
               are investigated, tackle the                                                                                       to off-standard and off-target
               process first not the people. Do                                                                                   situations    with     immediate
investigation                     and   implement      and     achieve     such
       countermeasure.                         improvements. The strategic aim of
   •   Understand lean vision and              any organization, therefore, should be
       principles.        Promote       lean
                                                              Phase 2: Focus (Structure to Transform)
       concepts and principles by                  •Create VSM
                                                                                                            •Vision
                                                                                                            •Long Range Strategic Plan


       actions     and     decisions.     In              • Current                                         •Strategy Deployment/BTO
                                                          • Future                                          •Training to build leader change
                                                          • Ideal                                            readiness and capacity


       particular,                promote
                                                   •Develop Implementation Plan –                           •Communication plan execution
                                                   (includes connecting with VSM and                        •Leadership commitment & trust
                                                   AOP’s)                                                   coaching
                                                   •Analyze for impact                                      •Organizational structure,


       visualization of information and            • Translate insights to operational                      process, culture, people, and
                                                   terms                                                    measures/rewards refinement to
                                                   • Quality defect Pareto analysis /                       support strategy
                                                                                                            •Performance and Reward

       processes.              Continually
                                                   Develop QCP
                                                   • Launch ongoing training program                        system alignment
                                                   • Benchmarking                                           •Policies and Procedures
                                                                                                            alignment


       challenge the current care                  •Prepare organization to support execution
                                                                                                                                                 Define Strategy
                                                                                                                                                   and Vision




       practices. Always relate and
                                                   •Focused initiatives and objectives/Priority
                                                   Matrix
                                                   •Structured reviews                                                   Identify Improvement Opportunities



       confirm      activities    to     the
                                                   •Leadership by example to demonstrate                                           and Develop Plans
                                                    the old ways are gone
                                                   •Structured engagement events/RIE                           Enable Structured
                                                   •Timely specific training                                        Action


       achievement       of    a     clearly
                                                   •Establish Teams
                                                   •Cross Functional Ownership
                                                   •Workplace organization/visual management
                                                   • LDMS

       defined         program           and       •Critical Thinking/A3/RCA




       organization       vision.     Guide
       others to understanding and
       work towards a clearly defined                                                       Figure 3B
       vision.
   •   Support the change process.
                                                     Phase 3: Align (Implement and Execution)
       Understand and know what the
       changes are and take an active
                                                                                • Extending the VS to suppliers
                                                                                • FMEA’s performed on existing critical
                                                                                processes
                                                                                • Modular Design

       part      in      the       change,                                      • Value Stream Accounting
                                                                                • Consolidate and lessons learned
                                                                                •Center for Healthcare Excellence with


       demonstrating positive change
                                                                                institutionalized patient experience focus


                                                                                                                                   • Transition of Care


       actions yourself. Lead change,
                                                                                                                                   • Capacity flexing to Demand Takt
                                                                                                                                   • Process Capability initiatives
                                                                                                                                   • Line Stop


       identify and remove roadblocks,
                                                                  Institutionalized                                                • Escalation Review process
                                                                     Operations
                                                                     Excellence
                                                                                                                                                  • Empowered Teams

       checking that all the factors for                                                                                                          • Standard Work
                                                                                                                                                  • Skills Versatility
                                                                                                                                                  • Pull/1 for 1


       change are in place. Stimulate
                                                                         Continuous
                                                                        improvement
                                                                                                                                                  • Quick Change Over
                                                                                                                                                  • Quality at Source
                                                                                                                                                  • TPM


       others and inspire actions
                                                                                                                                                  • Ergonomics Improvement Plan
                                                                                                                                                  • Visual Leadership and
                                                                                           Implement                                              communication
                                                                                              For
                                                                                                                                                  • Kaizen (5-day change event)

       towards the future state vision.
                                                                                           Short Wins
                                                                                                                                                  • Create value stream aligned
                                                                                                                                                  management structure



       Identify your own inhibitors, be
       honest and communicate to
       help     evolve      methods       to                                                Figure 3C
       overcome lack of knowledge
       and confidence. Work one step
       at a time, check, confirm and                           Phase 4: Institutionalized
       then move on.                                      (Continuous Competitive Advantage)
                                                                                                                          • Center of Excellence (COE)
                                                                                                                          • Zero New Product Launch issues
                                                                                                                          • World Class Benchmarking

In this new approach governance and                                                       Achieve
                                                                                         Competitive
                                                                                         Advantage
                                                                                                                          • Customer Directly linked to Order Process
                                                                                                                          • Integrated VOC
                                                                                                                          • Sustained practices and behaviors


leadership support at all organizational
                                                                                                                          •Build system of refinement and continuous
                                                                                                                          improvement
                                                                  Six Sigma Product
                                                                     & Processes


levels is critical to achieving successful
and      sustainable       improvements.                   Feedback
                                                          Integration
                                                                                                                                    • Institutionalized Six Sigma across
                                                                                                                                    functions


Leaders should inspire people to adopt
                                                                                                                                    • Supplier Performance Management
                                                                                                                                    • Build to end-customer demand
                                                                                                                                    • Early Supplier NPD Involvement
                                                                                                                                    • Value Added services to Customers –

change and not leave them feeling
                                                                                  •Communication Plan                               Total Solutions
                                                                                  •Best practice/lessons learned
                                                                                  reviews


compelled to implement concepts that
                                                                                  •Extended value chain
                                                                                  engagement
                                                                                  •Re-assessment
                                                                                  •Feedback integration

have been defined solely by senior                                                •Self directed work teams
                                                                                  •Enlightened leadership
                                                                                  •Expectation reinforcement

management.            Employees       and
physicians need to see the benefits
                                                                                            Figure 3D
and are enabled and actively engaged
in improving the workplace for
themselves, their patients and the             to empower appropriate staff and
organization. These individuals are in         physicians and ensure that they have
the    best      positions   to   initiate,    the appropriate knowledge, expertise
                                               and time to be successful.      True
competitive advantage resides in the                                     the enterprise is to survive. The
creation of a distinctive competency                                     potential of the work force really is the
founded in the organization’s culture                                    enterprise’s greatest asset.
of; critical thinking, problem solving,                                  Developing organizational competence
change, innovation, and healthcare                                       requires education and training at all
excellence.                                                              levels. This is designed with a change


              Healthcare Excellence Leadership Roadmap
             Learn                           Focus                        Align                       Institutionalize
                                                                                                       Continuous
       Organizational                       Structure to                                               Competitive
                                                                        Transformation
       Understanding                          Engage                                                   Advantage
•Understand Organizational          •Communicate                  •Communicate                         •Communicate
   Development and Change           •Establish credibility        •Coaches Empowered Teams             •Champions Best practice &
•Lean change awareness &            •Interpersonal savvy          •Facilitates RIEs                       Lessons Learned
   readiness                        •Resolving conflict           •Conducts Structured Reviews         •Engages Extended Value
•Lead with purpose                  •Learning to delegate           of Initiatives                        Chain ownership
•Conduct HCX assessment             •Benchmarks                   •Leadership by Example               •Integrates Feedback
•Establish Why change               •Create Training Plan         •Coaches others on Improvement       •Mentors Self Directed
•Establish Vision & Urgency         •Builds leadership              Tools & Techniques                    Work Teams
•Complete OEL training                 commitment                 •Operations Champion on Waste        •Monitors Supplier
•Establish Communication            •Assist Strategy Deployment   •Champions OpX to Extended              Performance
   plan                             •Establish Teams                Value Stream                       •Conducts VOC
•Create Infrastructure for Change   •Facilitates change efforts   •Performs FMEAs                      •Enlightened Leadership of COE
•Establish ELT                      •Policy and procedures        •Lean Certification                  •Strategic thinking
•Ensure CAP is in place             •Organizational structure     •Conduct Strategy Deployment         •Champions Strategy Deployment
•Establish Customer                    for Value Streams          •Build relationships                 •Identify innovation and new
  expectations                      •Facilitates VSM              •Think and act systematically           business
•Business knowledge                 •Creates Implementation       •Manage organizational complexity    •Creating and articulating vision
                                        Plan                      •Implementing change                 •Creating strategic alignment
                                    •LDMS Established             •Taking risk                         •Leading culture
                                    •Embraces change              •Visionary                           •Catalyzing change
                                                                                                       •Developing value in others


                                                              Figure 4



Trust in the intelligence, capability,                                   management model in mind - knowing
and creativity of employees and people                                   which stakeholders in the organization
will astound you. In the Industrial Age,                                 need awareness level training and
companies      squandered      immense                                   those that need deep levels of
amounts of human potential on                                            expertise. An assessment via a lean
mindless,     repetitive   tasks     and                                 Value Stream Analysis can help the
meaningless paper work. It never                                         organization measure where it stands
occurred to leaders in those days that                                   on the road to lean awareness,
their assembly-line workers had the                                      readiness, and sustainability.     Such
know-how to rebuild entire car                                           diagnostics helps establish what is
engines, negotiated complicated bank                                     required to develop and maintain
loans, managing household budgets,                                       those that can sustain gains and build
organizing charity drives, or run                                        on existing strength and capacity.
complex volunteer organizations in
their    spare    time.    Today,     no                                 A communication strategy that is not
organization can afford to waste                                         congruent with organizational systems
human capital; every talent, every                                       and the actions of leadership is
idea, every skill is needed urgently if                                  useless.  Corporate     leaders    are
beginning to learn the importance of          accountability, organizations need to
behavior-based communication as a             become true learning organizations.
requirement for leading discontinuous         Leaders need to adopt lean thinking
change.     Organizations     send   two      methodologies as a way of life in the
concurrent sets of messages about             organization. Leadership and strategy
change. One set of messages goes              alignment are key to a better
through      formal       channels     of     performing delivery system. Leaders,
communications         --      speeches,      need to champion this development of
newsletters, corporate videos, values         organizational competency in lean
statements, and so forth. The other           thinking in a strategic and aligned
set of messages is delivered informally       way. The right steps taken now and
through a combination of "off the             applied consistently throughout the
record" remarks and daily activities.         organization will not only bring about
For today's skeptical employees,              savings, but also help reduce the
rhetoric    without     action    quickly     frustrations   that  leave dedicated
disintegrates into empty slogans and          professionals questioning the lofty
company propaganda. Ongoing and               rhetoric.
honest communication is both crucial
and a must. You can not communicate           The root cause of initiative failure in a
enough     throughout      the   process,     traditionally managed organization
especially in the early days of the           stems from the fundamental lack of
transformation. Communication must            change leadership. Lack of a clear
be honest, providing a vision of what         understanding that implementation of
is to be accomplished.                        sustainable operations excellence is
                                              not simply about deploying techniques
Lack of timely action or follow-through       of lean, but about the creation of
will cause the process to fail. Nothing       distinctive   competencies      in    the
will kill buy-in and commitment from          organization resources. Organizational
the front line individuals faster than        resources should be built upon
leadership      and    management      not    knowledge, establishment of new
following through on commitments to           values, expectations, behaviors and
the transformation, including action          standards of performance, as well as
items, metrics, Gemba Walks, etc. To          alignment of the organization structure
not      follow     through    or     stall   coupled with process improvement to
improvements due to lack of attention         support the new strategy. The real
and commitment will be the death of           bottom line is that sustainable
the transformation and destroy critical       competitive     advantage        through
buy-in at all levels of the organization.     healthcare     excellence     is     only
                                              achievable    through     organizational
Leadership’s commitment will be               transformation.
tested early and often.     Leadership
must walk the talk, only paying lip
service to the philosophy of lean will
be discovered quickly. Leadership will
be watched closely so look for
opportunities to make believers out of
those on the fence. This does not
mean everything must be warm and
fuzzy, but it does mean staying true to
the lean philosophy and purpose.

In the complex environment with the
evolution   of    new    healthcare

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Enlightened leadership and the emotional cycle of lean transformation

  • 1. Enlightened Leadership Treating lean transformation as an During the Lean event rather than a mental, physical Healthcare Journey and emotional process disregards the emotional process of change and when Leadership is the capacity to influence addressed, leadership underestimates its depth. others Lean initiatives have failed to deliver The Emotional Cycle of Change has 5 significant value to customers when the efforts are not aligned with the Optimism / stages Enthusiasm organization’s strategy and fail to fully Rewarding engage the workforce. Lean has to Uninformed Completion Optimism (Satisfaction) become more than a program or a (Hope) Informed Optimism series of events - it must become a Informed (Confidence) way of life which permeates all levels Pessimism (Doubt) Hopeful of the organization. Many Realism (Hope) organizations do a few Kaizen events in selected areas to solve major problems and consider the job done. Figure 1 Time Yet, all that is created is initial excitement with isolated Lean entails large-scale organizational improvements not linked to the overall change triggering emotional reactions; value stream or enterprise followed by denial, negativity, tentative lack of sustainability. Lean is a acceptance, and commitment. profoundly different way to think and Leadership can either facilitate this to behave. emotional process or ignore it at the risk of the transformation effort. The Evidence of “Toolbox Lean” as difference in implementation of the described above is all around; traditional “Toolbox Lean” and real processes in waiting areas, labs, and transformational lean is leadership. patient care units have been mapped to death, events are run to Organizations must embrace lean as demonstrate how much clutter can be an operations business system removed from the workplace and supported by leadership and enabled supply cabinets, case studies are by aligned, focused activities. To be published, and best practices are successful, a lean framework must shared. Yet seldom are these include; leaders who embrace the lean accompanied by a change in behavior, philosophy and build accountability for and thus the results of these well- sustainable improvement in key value intentioned activities are little more streams, a dedication to developing than fads or at best short-range lean talent competent in the lean initiatives, with results that are tools, and supporting infrastructure disappointing and not sustainable. that drives alignment and maximizes Most lean occurrences have an impact. Leaders, regardless of overemphasis on tools, techniques and seniority, title, or responsibilities are technology versus the creation of employees who influence others. enablers such as; strategy alignment, change leadership, organizational development and critical thinking – All too often, change is announced in which are vital in creating sustainable an enterprise vacuum, with little lean transformations in healthcare. reason or rationale for what the
  • 2. organization is trying to accomplish circumstance, challenges and and how this change supports the opportunities; illogical demanding vision; not appropriately "setting the people and organizations to change stage" for change. To prepare when they are most successful. In employees for success, leaders must many transformative changes the past give them pertinent information about success is not a valid indicator of the voice of the customer, as well as future success; in fact, past success global, economic, technological, may be the greatest obstacle. competitive, and industry trends. Transformation is a redefinition of who Individuals need to know the vision, the organization is and what it does – goals, and strategy of the Something Better, Something organization. They need to understand Different. the financial reality of the business and how their actions impact that Research has clearly identified fifteen reality. Everyone must understand leadership roles for a healthcare what is waste, what is value and non- excellence journey (Casey, 2009): value added as defined by the customer and that waste must be • Establish the need for change viewed as enemy #1 in order to be • Establish a sense of urgency successful. Waste; waiting, concerning the need for rework/defects, transporting, extra change processing, over-production, • Have a clear vision for inventory, or motion, is the enemy of excellence and executable value. strategy • Effectively communicate the The patient and the organization’s excellence vision so that it is strategy need to be central to the lean internalized at all levels transformation. Lean strategy is new for most healthcare leaders, therefore • Form cross functional appropriate change management leadership teams to guide the approaches should be applied to change for excellence engage the entire organization on the • Ensure strategic initiatives are journey from awareness through prioritized, focused and cross adoption to overall sustainability. functionally owned. Creates Lean always focuses on the value and alignment of functions within the Gemba (where the work is done); the organization the majority of the added value occurs • Guides actions to achieve in the direct patient care and is often short term wins to build driven by the nurses and doctors. commitment • Sets expectations and re- Lean competitive advantage is about enforce/reward desired culture and development of outcomes organizational competencies in a new • Effectively remove enterprise business system; hence is implementation obstacles for transformational. Transformation can action not be managed with the same • Empower employees and strategies used for incremental teams for action change. Incremental change is linear, • Participate in and share predictable, logical, and based on a ownership progressive acceleration of past • Provide emphasis on training performance. Transformation is none and development of individuals of these things, often unpredictable responding to unforeseen
  • 3. Drive the excellence change to The Healthcare House of Lean (Figure include suppliers and 2), Healthcare Excellence Leadership customers Roadmap (Figure 3A – E), and Lean • Exemplify desired expectations Healthcare Transformation Model and behaviors (Figure 4) give insight on how to • Provide focus and structure to apply lean leadership principles as the ensure sustainment of change organization processes mature. The first phase of lean will focus on Lean leadership in healthcare, as in stabilizing the physical environment in any other industry, is dependent on preparation for effective evaluation the transformation and behavior of and analysis. individuals. If staff do not trust leadership, do not share the CUSTOMER SATISFACTION / organization's vision, do not buy into QUALITY EXCELLENCE the reason for change, and are not Distinctive Competencies ZERO DEFECT Flexible, Capable, Reliable Resources ZERO PPM included in the planning, there will be no successful change regardless of And how brilliant the strategy. Effective Action Process leadership is a critical success factor PROCESS PERFORMANCEDaily Management Lean MONITOR and plays a significant role in cultural SUPPLIER DEVELOPMENTStream Management Value & MONITOR transformation. Nothing has CONTROL PLAN Achieve Stability DFMEA / PFMEA highlighted this more than observing Policy Deployment Human Capital APQP lean transformations throughout diverse industries and service areas Figure 2 since 1990. Lean will succeed or fail based upon Facilitators must guide development of the organizations leadership. Lean will the organization’s design for lean highlight the strengths and deployment, which aligns and defines weaknesses of leadership. Leaders executive-level ownership and that are weak, can not make things accountability, identifies how many happen, do not follow through in and which people to train for critical execution, don’t communicate, or can roles, and outlines a communication not accept change. This will become plan for the initiative. more evident than ever during a lean transformation. The good news is that strong leaders and managers will come to the surface; promote the strong. Enlightened leadership position the lean strategy for success through goal alignment and building the necessary infrastructure. They focus on process improvement tied to organizational development, individual growth and value, performance reviews and reward/recognition mechanisms. Leaders leverage the organization coupled with lean strategy to ensure that they have a sustainable long term approach that engages the entire Figure 3 workforce.
  • 4. not blame. Foster a deep Phase 1: Learn (Organizational Understanding and Readiness) understanding of the problem by leading effective root cause •Leadership understanding •Create Steering Team of organizational •Leadership development development and culture •Change leadership training change analysis. Live to the principle •Change Awareness and Readiness Forces of Change •Situation Analysis •Id and build infrastructure to support Situation •Baseline assessment the change Analysis •SWOT •Develop communication Plan to that it’s OK to make mistakes •Customer Expectations support organization and strategy •Business Expectations change Develop •Establish the need for •Develop Boot camp/SME/LLDP Organizational change as long as we learn from them. Structure •Establish Why change •Establish sense of urgency •Man • Job Relations • Support and recognition. • Job Instructions • Job Methods Achieve •Machine Stability • Maintenance Excellence Encourage the use of a clear • Capacity/Constraints/Demand Plan • 6 Big Losses •Material • Inventory, BOM, routing, specification accuracy escalation process to inspire • Plan and Scheduling • Handling methods • Supply chain quality •Methods confidence that the work is • Visual control, KPI tracking and countermeasures • PSDM/PDCA, critical process audits, 7 quality tools • COQ, cost system and standards • Daily Management System in place valued and that leadership cares. Be available for people. Figure 3A As a leader, direct all support by yourself and others, towards the point where value is added. Additional development is needed to Recognize individual and team give senior leaders, directors and efforts and achievements. managers a high-level overview of key lean concepts and how to apply them • Leadership commitment – lead in a healthcare environment. These by example. Practice the “Go, sessions also introduce change Look, See” method. Go to the management tools and determine how point of cause of the problem best to leverage them to support the as quickly as possible, while the multiple process changes that will evidence is fresh. Be prepared occur. This helps leaders at all levels to do and practically understand their roles as sponsors, demonstrate what you expect and the leadership behaviors they of others. must employ in a lean-thinking • Deploy strategy and objectives. empowered culture. Use and follow master schedules. Keep them visible Healthcare lean leadership behaviors and easy to interpret rather include: than remote in an office. To be useful, it must be reviewed frequently and regularly. Guide • Teach and engage the and lead your people to workforce. The leaders understand their worth and communicate with the team their ideas to meet the wider through systematic habitual program objectives. site visits and audits of the process. They encourage • Commitment to standards. people to challenge and be Understand and use standards creative in their efforts to to define normal and abnormal improve the process. (what should be happening versus what actual is • Respect for people. Others are happening) conditions. treated as they expect to be Develop clear, user friendly, treated. Leaders recognize that visual controls at all levels to communication is a two-way help monitor and improve process. Relationships in teams standards. Maintain personal are developed on the basis of discipline, direct and coach mutual trust and respect. others to keep within standards • Process focus. When problems and procedures. Always react are investigated, tackle the to off-standard and off-target process first not the people. Do situations with immediate
  • 5. investigation and implement and achieve such countermeasure. improvements. The strategic aim of • Understand lean vision and any organization, therefore, should be principles. Promote lean Phase 2: Focus (Structure to Transform) concepts and principles by •Create VSM •Vision •Long Range Strategic Plan actions and decisions. In • Current •Strategy Deployment/BTO • Future •Training to build leader change • Ideal readiness and capacity particular, promote •Develop Implementation Plan – •Communication plan execution (includes connecting with VSM and •Leadership commitment & trust AOP’s) coaching •Analyze for impact •Organizational structure, visualization of information and • Translate insights to operational process, culture, people, and terms measures/rewards refinement to • Quality defect Pareto analysis / support strategy •Performance and Reward processes. Continually Develop QCP • Launch ongoing training program system alignment • Benchmarking •Policies and Procedures alignment challenge the current care •Prepare organization to support execution Define Strategy and Vision practices. Always relate and •Focused initiatives and objectives/Priority Matrix •Structured reviews Identify Improvement Opportunities confirm activities to the •Leadership by example to demonstrate and Develop Plans the old ways are gone •Structured engagement events/RIE Enable Structured •Timely specific training Action achievement of a clearly •Establish Teams •Cross Functional Ownership •Workplace organization/visual management • LDMS defined program and •Critical Thinking/A3/RCA organization vision. Guide others to understanding and work towards a clearly defined Figure 3B vision. • Support the change process. Phase 3: Align (Implement and Execution) Understand and know what the changes are and take an active • Extending the VS to suppliers • FMEA’s performed on existing critical processes • Modular Design part in the change, • Value Stream Accounting • Consolidate and lessons learned •Center for Healthcare Excellence with demonstrating positive change institutionalized patient experience focus • Transition of Care actions yourself. Lead change, • Capacity flexing to Demand Takt • Process Capability initiatives • Line Stop identify and remove roadblocks, Institutionalized • Escalation Review process Operations Excellence • Empowered Teams checking that all the factors for • Standard Work • Skills Versatility • Pull/1 for 1 change are in place. Stimulate Continuous improvement • Quick Change Over • Quality at Source • TPM others and inspire actions • Ergonomics Improvement Plan • Visual Leadership and Implement communication For • Kaizen (5-day change event) towards the future state vision. Short Wins • Create value stream aligned management structure Identify your own inhibitors, be honest and communicate to help evolve methods to Figure 3C overcome lack of knowledge and confidence. Work one step at a time, check, confirm and Phase 4: Institutionalized then move on. (Continuous Competitive Advantage) • Center of Excellence (COE) • Zero New Product Launch issues • World Class Benchmarking In this new approach governance and Achieve Competitive Advantage • Customer Directly linked to Order Process • Integrated VOC • Sustained practices and behaviors leadership support at all organizational •Build system of refinement and continuous improvement Six Sigma Product & Processes levels is critical to achieving successful and sustainable improvements. Feedback Integration • Institutionalized Six Sigma across functions Leaders should inspire people to adopt • Supplier Performance Management • Build to end-customer demand • Early Supplier NPD Involvement • Value Added services to Customers – change and not leave them feeling •Communication Plan Total Solutions •Best practice/lessons learned reviews compelled to implement concepts that •Extended value chain engagement •Re-assessment •Feedback integration have been defined solely by senior •Self directed work teams •Enlightened leadership •Expectation reinforcement management. Employees and physicians need to see the benefits Figure 3D and are enabled and actively engaged in improving the workplace for themselves, their patients and the to empower appropriate staff and organization. These individuals are in physicians and ensure that they have the best positions to initiate, the appropriate knowledge, expertise and time to be successful. True
  • 6. competitive advantage resides in the the enterprise is to survive. The creation of a distinctive competency potential of the work force really is the founded in the organization’s culture enterprise’s greatest asset. of; critical thinking, problem solving, Developing organizational competence change, innovation, and healthcare requires education and training at all excellence. levels. This is designed with a change Healthcare Excellence Leadership Roadmap Learn Focus Align Institutionalize Continuous Organizational Structure to Competitive Transformation Understanding Engage Advantage •Understand Organizational •Communicate •Communicate •Communicate Development and Change •Establish credibility •Coaches Empowered Teams •Champions Best practice & •Lean change awareness & •Interpersonal savvy •Facilitates RIEs Lessons Learned readiness •Resolving conflict •Conducts Structured Reviews •Engages Extended Value •Lead with purpose •Learning to delegate of Initiatives Chain ownership •Conduct HCX assessment •Benchmarks •Leadership by Example •Integrates Feedback •Establish Why change •Create Training Plan •Coaches others on Improvement •Mentors Self Directed •Establish Vision & Urgency •Builds leadership Tools & Techniques Work Teams •Complete OEL training commitment •Operations Champion on Waste •Monitors Supplier •Establish Communication •Assist Strategy Deployment •Champions OpX to Extended Performance plan •Establish Teams Value Stream •Conducts VOC •Create Infrastructure for Change •Facilitates change efforts •Performs FMEAs •Enlightened Leadership of COE •Establish ELT •Policy and procedures •Lean Certification •Strategic thinking •Ensure CAP is in place •Organizational structure •Conduct Strategy Deployment •Champions Strategy Deployment •Establish Customer for Value Streams •Build relationships •Identify innovation and new expectations •Facilitates VSM •Think and act systematically business •Business knowledge •Creates Implementation •Manage organizational complexity •Creating and articulating vision Plan •Implementing change •Creating strategic alignment •LDMS Established •Taking risk •Leading culture •Embraces change •Visionary •Catalyzing change •Developing value in others Figure 4 Trust in the intelligence, capability, management model in mind - knowing and creativity of employees and people which stakeholders in the organization will astound you. In the Industrial Age, need awareness level training and companies squandered immense those that need deep levels of amounts of human potential on expertise. An assessment via a lean mindless, repetitive tasks and Value Stream Analysis can help the meaningless paper work. It never organization measure where it stands occurred to leaders in those days that on the road to lean awareness, their assembly-line workers had the readiness, and sustainability. Such know-how to rebuild entire car diagnostics helps establish what is engines, negotiated complicated bank required to develop and maintain loans, managing household budgets, those that can sustain gains and build organizing charity drives, or run on existing strength and capacity. complex volunteer organizations in their spare time. Today, no A communication strategy that is not organization can afford to waste congruent with organizational systems human capital; every talent, every and the actions of leadership is idea, every skill is needed urgently if useless. Corporate leaders are
  • 7. beginning to learn the importance of accountability, organizations need to behavior-based communication as a become true learning organizations. requirement for leading discontinuous Leaders need to adopt lean thinking change. Organizations send two methodologies as a way of life in the concurrent sets of messages about organization. Leadership and strategy change. One set of messages goes alignment are key to a better through formal channels of performing delivery system. Leaders, communications -- speeches, need to champion this development of newsletters, corporate videos, values organizational competency in lean statements, and so forth. The other thinking in a strategic and aligned set of messages is delivered informally way. The right steps taken now and through a combination of "off the applied consistently throughout the record" remarks and daily activities. organization will not only bring about For today's skeptical employees, savings, but also help reduce the rhetoric without action quickly frustrations that leave dedicated disintegrates into empty slogans and professionals questioning the lofty company propaganda. Ongoing and rhetoric. honest communication is both crucial and a must. You can not communicate The root cause of initiative failure in a enough throughout the process, traditionally managed organization especially in the early days of the stems from the fundamental lack of transformation. Communication must change leadership. Lack of a clear be honest, providing a vision of what understanding that implementation of is to be accomplished. sustainable operations excellence is not simply about deploying techniques Lack of timely action or follow-through of lean, but about the creation of will cause the process to fail. Nothing distinctive competencies in the will kill buy-in and commitment from organization resources. Organizational the front line individuals faster than resources should be built upon leadership and management not knowledge, establishment of new following through on commitments to values, expectations, behaviors and the transformation, including action standards of performance, as well as items, metrics, Gemba Walks, etc. To alignment of the organization structure not follow through or stall coupled with process improvement to improvements due to lack of attention support the new strategy. The real and commitment will be the death of bottom line is that sustainable the transformation and destroy critical competitive advantage through buy-in at all levels of the organization. healthcare excellence is only achievable through organizational Leadership’s commitment will be transformation. tested early and often. Leadership must walk the talk, only paying lip service to the philosophy of lean will be discovered quickly. Leadership will be watched closely so look for opportunities to make believers out of those on the fence. This does not mean everything must be warm and fuzzy, but it does mean staying true to the lean philosophy and purpose. In the complex environment with the evolution of new healthcare