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Indian Japan lighting Pvt. Ltd.
1. ASSEMBLING OF LIGHTS
work carried out at
Presented By: Chet Deewan
ECE11004
School of Engineering and Technology
Raffles University, Neemrana
2. CONTENT
● Company profile
● Lamps designed by IJL
● Major customers
● Process
● Store
● Training on 5S
● Importance of 5S
3. COMPANY PROFILE
India Japan Lighting Pvt. Ltd. was incorporated in December 1996
with its corporate office at Chennai. The second plant of India
Japan Lighting Pvt. Ltd. was incorporated in November 2006 at
Bawal. It is a 50:50 joint venture between Lucas-TVS Ltd. of
Chennai and KOITO Manufacturing Co. Ltd of Japan. Lucas-TVS
Ltd. is an acknowledged leader in auto-electrical in India while
KOITO Manufacturing Co. Ltd. Japan is the world leader in
automobile lighting.
IJL Bawal has a capacity of over 0.50 million lamps per annum and
is supplying head lamps and rear combination lamps to Maruti
Suzuki India Limited.
5. MAJOR CUSTOMERS
● Maruti Suzuki India Limited
● Toyota Kirloskar Motor Private Ltd.
● Tata Motors Limited
● Honda Siel Cars India Limited
● Fiat India Automobiles Private Limited
6. PROCESS
● Reflector plant :
In this plant process is done on reflector to make it
useful for lamp after moulding
● Hard coat plant :
In this plant process is done on PC lens to make it
scratch free
● Extension and RCL body plant :
The basic principle of these plants are same as that of reflector plant
only difference is that the machine used for metallising, curing and
top coat is the single automatic machine.
7. STORE
Functions of store:
● Receive of incoming material
● Material issue to all department
● To making outgoing material gate pass
● To maintain FIFO of incoming material
● Maintain stock level according to requirement
8. TRAINING ON 5S
● 1S – sort out unnecessary items in the workplace and discard them.
● 2S- everything in its place.
● 3S -clean workplace completely.
● 4S -maintain high standard of housekeeping and workplaces organisation
at all times.
● 5S -train people to follow good housekeeping disciplines.
9. IMPORTANCE ON 5S
● 5S makes one's workplace more pleasant.
● 5S helps in work efficiency.
● 5S leads to better quality products and higher productivity.