Whereas at Casadei Industria we seriously take into consideration panel edging as witnessed with 20 years of business and over 20,000 machines produced for the woodworking industry. Moreover, we believe to be the right "answer" to Visual Communication panel processing requests. Our best answer is the Alu Bender Photo, the automatic edgebander for Visual Communication panels: take a look at it here.

1. A
new
and
revolu-onary
process
of
composite
panels
for
Visual
Communica-on
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
1

2. A
good
Presenta@on
of
our
technology
requires
some
explana@ons…
Let
us
talk
a
bit
about
the
Boards
for
Visual
Communica@on:
-­‐Past
and
Present
-­‐Pros
and
Cons
-­‐Ways
to
process
them
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
2

3. Actual
boards
used
into
Visual
Communica-on
• Alu
composite
panels
(Dibond®,
Alucobond®)
• Paper
honeycomb
boards
(Reboard®,
Xanita®,
Falconboard®)
• PVC-­‐foam
composite
boards
(Kapamount®,
Egafix®,
Encore®)
Boards
used
in
the
past
• Solid
2
mm
alu
boards
• Solid
1
mm
steel
sheets
• Compact
PVC
(Forex)
• Carton
boards
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
3

4. Why
boards
from
the
past
are
not
interes-ng?
• They
are
not
flat
• They
are
heavy
• They
are
not
cheap
• They
easily
flex
aZer
lamina@ng,
prin@ng
or
UV
coa@ng
Nowadays
composite
boards
are…
• Flat
and
light
• Cheap
but
valuable
and
durable
• Easily
100%
recyclable
• Strong
enough
to
resist
lamina@ng
and
UV
coa@ng
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
4

5. This
is
all
clear
and
the
offer
of
these
boards
is
growing
everyday…
So,
what
can
Casadei
Industria
offer?
Just
a
moment…
What
are
the
processes
available
for
these
boards?
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
5

6. Easy
answers:
• Digital
Prin@ng
(direct
print)
• Lamina@on
(apply
of
pics
and
transparent
films)
• UV
coa@ng
• Rou@ng
(flute
tools
and
oscilla@ng
knifes)
• Straight
cuts
(circular
saw
and
knife
cuts)
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
6

7. What
is
common
between
all
these
processes?
THEY
ALL
ARE
ABOUT
THE
“SURFACES”
Next
ques@on
is
also
easy…
WHAT
ABOUT
THE
“EDGES”?
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
7

8. ©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
8

9. WE,
at
Casadei
Industria,
take
into
serious
considera@on
edge
banding
of
panels…
AZer
20
years
and
20.000
machines
produced,
for
the
woodworking
industry,
we
feel
to
be
the
right
“answer”
to
the
ques@on
about
the
“Edges”
on
Visual
Communica@on
boards.
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
9

10. CASADEI
INDUSTRIA
is
proud
to
introduce…
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
10

11. Alu
Bender
Photo
Finishing
machine
for
EDGES
of
boards
for
Visual
Communica@on
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
11

12. Alu
Bender
Photo
This
video
explains
how
it
works…
Watch
the
video
–
Next
chart
Or
copy
and
paste
in
your
browser:
hop://youtu.be/BMx5vcmWh5I?
list=UU9sCOiQ3yMzuktAv2_wOCwA
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
12

13. Alu
Bender
Photo
The
process
in
details:
-­‐automa@c
feeding
-­‐horizontal
and
ver@cal
pre-­‐cut
-­‐milling
off
the
remaining
excess
-­‐creasing
wheel
-­‐glue
gun
-­‐bending
rollers
-­‐holding
and
cooling
device
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
13

14. Alu
Bender
Photo
Automa@c
feeding
Is
the
“core
func@on”
that
allows
a
perfectly
straight
feeding
without
damaging
both
faces
of
the
board.
It
is
made
of
a
chain
with
rubber
and
plas@c
pads.
A
line
of
rubber
rollers
over
the
chain
allows
a
smooth
pressure
that
determines
the
feeding.
Rollers
are
adjustable
with
handle
and
numerical
indicator.
The
motor
for
feeding
is
threephase
with
0,73
Kw
power.
The
speed
is
variable
between
2
to
8
mt/min
controlled
by
the
PLC.
As
it
is
installed
on
all
our
machinery
for
wood
working,
this
unit
is
fully
proven
and
reliable.
The
big
surfaces
of
rubber
allow
good
holding
and
no
signs
on
the
surfaces.
14
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

15. Alu
Bender
Photo
Horizontal
and
ver@cal
pre-­‐cut
These
two
saw
blades
are
pre-­‐
cuvng
the
paper
to
avoid
liZing
and
damages
to
the
edges.
Two
blades
ø
80
mm
turning
at
12.000
RPM
with
a
special
design
of
the
teeth
are
precuvng
the
paper
to
avoid
damages
and
“prepare”
the
excess
to
be
milled
off.
One
side
of
the
teeths
have
been
sharpened
at
70°
making
the
profile
very
thin.
Excellent
dust
hoods
collect
all
dust
produced.
These
blades
are
extremely
important
to
avoid
that
the
printed
paper
raises
from
its
substrates
and
allows
a
good
finishing
of
the
corners.
As
it
is
installed
on
all
our
machinery
for
wood
working
this
unit
is
fully
proven
and
reliable.
The
high
frequency
motors
are
built
to
last
and
the
power
is
0,37
Kw
each.
15
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

16. Alu
Bender
Photo
Milling
off
the
remaining
excess
This
cuoerhead
“eats”
away
the
exceeding
material
allowing
the
following
bending
process.
One
cuoerhead
with
12
knives
ø
80
mm
turning
at
12.000
RPM
and
0,5
Kw
power
can
mill
away
the
excess
sending
all
the
dust
to
extremely
efficient
dust
hoods.
All
hoses
of
the
precut
and
milling
off
are
collected
into
a
ø120
mm
main
dust
hood
collector.
This
cuoerhead
is
installed
on
a
support
that
allows
all
fine
adjustments
for
a
perfect
job.
16
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

17. Alu
Bender
Photo
Horizontal
and
ver@cal
pre-­‐cut
Milling
off
the
remaining
excess
17
This
simula@on
of
the
first
two
processes
explains
and
shows
the
“naked”
tools
for
a
beoer
understanding.
Our
experience
in
tools
has
given
us
a
total
freedom
of
choosing
the
right
ones
for
a
good
work
and
a
good
produc@vity.
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

18. Alu
Bender
Photo
Creasing
wheel
Creates
a
folding
line
that
allows
the
paper
to
fold
perfectly.
Made
of
a
thin
metal
disc
with
a
radiused
contact
surface
that
creases
the
paper
against
a
rubber
roller
which
is
underneath.
Small,
not
technologically
complicated,
this
liole
unit
has
a
big
importance
since
paper
does
not
bend
in
straight
lines.
18
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

19. Alu
Bender
Photo
Glue
Gun
Applies
the
hot
glue
in
a
straight
line
to
allow
the
holding
of
the
bent
edge
of
the
board.
Fully
controlled
by
the
PLC
this
glue
gun
has
5,0
Kg.
capacity
tank
allowing
a
lot
of
meters
of
con@nuous
glueing.
Its
posi@on
can
be
easily
set
to
allow
a
perfect
applica@on
point.
Without
this
unit
the
all
processes
cannot
take
place.
Built
in
Italy
this
glue
gun
is
used
in
several
fields
including
carton
boxes
glueing.
The
PLC
controls
the
hea@ng
up,
the
stand
by,
the
opening
and
closing
of
the
glue
distribu@on.
19
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

20. Alu
Bender
Photo
Bending
rollers
Allows
to
bend
over
one
of
the
two
surfaces
of
the
board
against
the
core.
Five
metal
and
chromed
rollers,
at
different
@lt
(18°,
36°,
54°,
72°,
90°),
are
bending
along
the
line
made
by
the
creasing
wheel.
In
this
way
one
of
the
surfaces
(typically
the
printed
one)
is
bend
over
the
core.
In
this
way
the
glue
is
compressed
against
the
honeycomb
determining
the
bonding.
This
unit
is
totally
mechanical
and
it
is
not
controlled
PLC.
From
these
BENDing
rollers
the
machine
takes
its
name…
20
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

21. Alu
Bender
Photo
Holding
and
cooling
device
Allows
to
keep
the
edge
in
place
while
the
hot
glue
gets
colder.
A
flat
belt
driven
by
the
panel
itself
allows
the
cooling
of
the
glue.
On
the
top
and
on
the
booom
of
the
belt
there
are
two
lines
of
compressed
air
blowing
to
cool
the
glue
inside
the
core.
Panels
with
wide
cores
require
a
high
amount
of
glue.
The
glue
is
hot,
so
if
it
is
not
cooled
down
it
will
not
keep
the
edge
in
place.
The
PLC
controls
the
blowing
of
compressed
air
from
the
beginning
to
the
end
of
the
board
to
avoid
useless
air
consump@on.
21
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

22. Alu
Bender
Photo
22
The
four
sides
This
process
can
be
done
on
all
4
sides
of
a
straight
panel.
Here
it
can
be
clear
how
the
panel
looks
beoer…
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

23. Alu
Bender
Photo
23
Thank
you
very
much
for
reading
and
understanding
our
technology…
Wait…
I
almost
forgot…
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

24. Alu
Bender
Photo
24
There
is
one
more
thing…
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014

25. Alu
Bender
Photo
This
machine
can
also
process
DIBOND®
and
any
digital
prin@ng
Aluminum
composite
panels.
25
Watch
the
video
–
Next
chart
Or
copy
and
paste
in
your
browser:hop://youtu.be/aufs5o-­‐QadI

26. ©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014
26

27. Alu
Bender
Photo
Casadei
Industria
is
a
Company
100%
owned
by
the
Muratori
Family
who
are
all
ac@vely
working.
We
manufacture
machines
in
the
Republic
of
San
Marino
under
the
company
name
Samec
Spa.
We
have
two
facilites
totalling
5000
sq/mt
of
space
and
ca.
70
employees.
27
We
are
ac@vely
manufacturing
machines
for
wood
working,
architecture
(façade
cladding)
and
visual
communica@on.
Thank
you!
©
SAMEC
S.p.a.
-­‐
Republic
of
San
Marino
-­‐
2014