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“DEMAND AND PREFERENCES OF
       PP/HDPE TARPAULIN”
               FOR
          FOGLA GROUP
                                          Presented By
                                          ABDUL MOID




1
                                        Abdul Moid
    GEETA INSTITUTE OF MANAGEMENT & TECHNOLOGY,
                KANIPLA, KURUKSHETRA
COMPANY INTRODUCTION
 FOGLA    Group
 Establish in 1972.
 An ISO certified company.
 Company having annual turnover up
  to 1500 cr.(2009-10).
 Head office in Kolkata.
 It is Group of Companies.


                                      2
AR
                                 Stanchem
                                  Pvt.Ltd.


          Sai                                               AR
      Industries                                        Sulphonate
        Pvt Ltd                                           Pvt.Ltd




                                                             Bhagirathi
KAMAKHYA
                                                             Packaging
(INDIA) LTD
                                                              Pvt Ltd




                      Sai                      Jumac
                   Fertilizers               Manufacturi                  3
                    Pvt Ltd                  ng Pvt. Ltd.
VISION & MISSION

 FOGLA GROUP is committed focused attention in
  chosen field of business towards customer's
  satisfaction.
 To make significant contributions to the Industry at
  large.
 Continue to innovate processes, products and
  services to provide value for money in all activities.
 The Group visualize in developing next generation
  products, which will enable them to stay ahead of
  competition in the times to come.

                                                           4
COMPANY PRODUCTS

Chemical (LABSA 90% & 96% )

HDPE/PP Woven Sacks Bags

Jute and Textile
Machinery

Fertilizer SSP/NPK

Detergent Powder, Cakes &
  Bars

Jute Shopping Bags
                              5
NEW PRODUCT LINE (PP/HDPE
TARPAULIN)




                            6
OBJECTIVES OF STUDY

  To understand the demand and preferences
   of customers towards Tarpaulin in Local
   market.
  To give information regarding the
   requirement of machines and technical
   specification of tarpaulin making machines.
  To understand Tarpaulin making process.
  To procure quotation of these machines.
  To know the work force, area required and
   power etc. for tarpaulin making plant.
                                                 7
RESEARCH METHODOLOGY
Data Collection:
       Primary (questionnaire and PERSONAL
  INTERVIEW) and
       Secondary(magazines, websites and other such
  sources.)
Degree of research question: Exploratory study
Research Environment : Field Study
Tools Used for Data Analysis: Table, chart & graph.
Sampling Area: Kolkata (Tripalpatti & Dalhousie area.)
Population : Wholesalers & Retailers.
Sample Size : 20 (14 Wholesalers & 6 Retailers)
Sampling Technique : Convenience Sampling
                                                         8
LIMITATION OF STUDY

   The research was conducted in a very small area.
   Time factor was also important for me. I had limited time for the
    research, for which a full-fledged report was insufficient for me.
   The customer filled the questionnaire mostly in careless manner, so
    it was difficult to make them hold for time.
   The sample size is also very small, that is why analysis on the basis
    of such small sample survey is not correct.
   All the work has been done in some limited areas of Kolkata so the
    finding should not be generalized.
   Secondary data has also its own limitation.
                                                                            9
TARPAULIN DEFINITION
   The word “Tarpaulin” is combination of two words “Tarp”
    which means tarred canvas and “Palling” which means
    fabric, used to cover objects.
   HDPE/PP TARPAULIN
    High density polyethylene (HDPE) tarpaulin is a product with
    multiple end uses. HDPE tarpaulin is excellent for covering
    products, thereby protecting them from moisture and dust and
    can be used as a protective covering in sectors like
    agriculture, infrastructure, and automobiles and also as
                                                                   10
    tents, floor spreads, as a cover for machinery, etc.
ADVANTAGES OF PP/HDPE TARPAULIN

   Light-weight
 Clean and Hygienic
 No Chemical reaction

 Strong Tensile Strength

   Ease of handling
   Water proof
   Can be manufactured in desired colors.
   Attractive printing etc.
                                             11
USES OF PP/HDPE TARPAULIN
   Uses in Construction works.
   To cover construction machinery during monsoon.
   Use as plastic tents, floor spreads.
   Uses in Spice industry.
   Uses in Pound Siding.
   As a Chemical-resistant covering.
   Transportation Uses.
   Children's recreational attractions.
   Covers for oil wells and mining drill holes.
   Automotive insect screen.
   To cover sport grounds and pools
   As a cover in Chemical, Petrochemical, Fertilizer Industry etc.

                                                                      12
TARPAULIN MAKING PROCESS

    Tape Extrusion
       Weaving
      Laminating
 Slitting/Cutting/Rewinding

  Heat Sealing/Welding
   Tarpaulin Finishing and    13

         Packaging
CAPACITY OF PLANT
   Capacity: 3,000,000 M/year (300 days), based on
    1000 Denier, 7.5 M Width, 10 x 10 (Warp x
    Weft/sq. inch),30 micron LDPE each side
    laminated, weight 1021.25 g/M




                                                      14
TECHNICAL SPECIFICATIONS OF PP/HDPE
TARPAULIN MAKING MACHINE
   Machinery Required:
   1 set PP/HDPE FLAT YARN MAKING MACHINE
   8 sets CIRCULAR LOOM
   1 set UNFOLDING REWIND UNIT
   1 set SINGLE SIDE LAMINATION MACHINE
   1 complete set PE TARPAULIN MAKING EQUIPMENT
       Including:
       2 sets ADJUSTABLE UNWINDER
       1 set 3-HEAD HOT AIR WELDING MACHINE
       1 set PLATFORM
       1 set SAVING CANVAS MACHINE
       1 set AUTO PNEUMATIC FABRIC EYELET MACHINE
       1 set AUTO CUTTING MACHINE
       2 sets HEMMING MACHINE
       2 sets AUTO EYELET MACHINE
       1 set 15 HP AIR COMPRESSOR





                                                     15
LABORS REQUIRED

Operator                             Shift               Total
 Flat Yarn Making Machine 5 persons   3             15 persons
 Circular Loom 6 persons                        3             18 persons
 Unfolding Machine 2 persons                    1              2 persons
 Lamination Machine 4 persons                   2              8 persons
 PE Tarpaulin Making Equipment 5 persons    3              15 persons
 Technician 3 persons                           3              9 persons
---------------
Total direct labors required:                                67 persons




                                                                            16
HORSE-POWER REQUIRED:

  Flat Yarn Making Machine @ 300.0 kW x 1 set =
                                              300.0 kW
 Circular Loom        @ 5.5 kW x 8 sets = 44.0 kW
 Unfolding Machine     @ 16.0 kW x1 set = 16.0 kW
 Lamination Machine @ 200.0 kW x 1 set = 200.0 kW
 PE Tarpaulin Making Equipment @26.8 kW x 1 set =
                                               26.8 kW
-------------
Total Horse-Power required:             586.8 kW



                                                         17
RAW MATERIAL REQUIRED:
 High Density Polyethylene: 6352.5 kg/day
  6352.5 kg/day x 300 days/year = 1905750 kg/year
  = 1905.75 tons/year
 LDPE Lamination grade: 4578.75 kg/day

 4578.75 kg/day x 300 days/year = 1373625 kg/year
  = 1373.25 tons/year




                                                    18
FACTORY SPACE REQUIRED:

   About 3000 M2 (30 M x 100 M) for raw material
    stock, weaving area and processing area.




                                                    19
DATA ANALYSIS


                20
TYPES OF TARPAULIN SOLD BY WHOLESALERS &
RETAILERS




                                   HDPE/PP
                                     30%


             Both
             70%
                                           Canvas
                                             0%




                                                    21
SATISFACTION LEVEL AFTER SELLING THE
TARPAULIN

   12
                11
   10
            9
    8

    6

    4
                                   Respondents
    2

    0                0   0   0




                                                 22
Customers Selection Criterion perceived by
                       Wholesalers and Retailers

16
                                                           15                           15   Price

14                                                                                           Quality
                                             13
     12                           12                                   12                    Size
12

                                                                                             Color
10
                   9
                                                                                             Life
8
                  7                                                                          Thicknes
                                                                                             s

6     5                       5                                                        5     Offer

                      4                           4                         4
4         3                                                        3
                                       2
                                                           2 2
2                                                     1
                              1             11                1     1
                                                                                               23
           0000        0000            000 0          0 000     000             00000
0
          1st         2nd         3rd       4th           5th     6th            7th
COLOR PREFERENCE OF CUSTOMERS REGARDING
      TARPAULIN
     16
16


14


12


10
                              8                                                                         8                               8
8                                 7                                                                         7
                                                                                                                                    6
6                                                  55           5           5           5                                       5
                          4                                                         4
4                                                           3           3       3               3
              22                                        2
2                                          1                                                        1           1       1
          0        00                 00       0                    0                       0                       0       0
0

          1st                 2nd                   3rd                 4th                     5th                     6th                 24

                   Blue           Mixer            Yellow           Green                   White               Black
AFFECT OF WEIGHT & SIZE ON DEMAND OF
TARPAULIN



    Don't Know                         Yes
       25%                             30%




                   No
                  45%




                                             25
Best Season for Tarpaulin
                          20                 20                  20
                     20

                     18

                     16

                     14
No. of Respondents




                     12
                                                                      Rainy
                     10
                                                                      Summer
                     8
                                                                      Winter
                     6

                     4

                     2
                                 0   0   0         0   0     0
                     0
                               1st           2nd           3rd
                                                                               26
                                         Ranking
% SALES IN THESE SEASONS

  20                             17

  15                    16
  10
               12
   5
       0            0
                                          3
   0                         4
           0
                    8                           0
                                      0                0


                                                       Winter
                    Rainy         Summer


                                                                27
               Rainy     Summer               Winter
Main uses of Tarpaulin

              20                                               19         19

              18

              16
                                               14
              14
                                 12
Respondents




              12   11                                                          Shelter
                                                                               Protecting
              10
                                                                               Constrution
              8                                                                Pound Siding
                                 6
                        5                                                      Ads Sheet
              6             4
              4                       2
                                             22
              2                                                 1         1
                            00         00           00   000        000
              0
                    1st          2nd          3rd        4th        5th                 28

                                            Ranking
Way of procuring Tarpaulin by
        Wholesalers & Retailers
         0%
               0%



                                 Direct
30%

                                 Thr.
                                 Wholesalers
                                 Online
                     70%
                                 Brokers

                                           29
Payment System followed by Wholesalers and
                          Retailers
18   17
                                                                     Cheque
16                                              15              15

14
                                                                     Bank Transfer
12                                   11
                   10
10                                   9                               Cash
8                       7

6                                                    5         5
                                                                     Credit Card

4                  3
          2                                                          Online
2     1                                                              Payement
              00            00   0       00   000        000                    30
0
          1st          2nd           3rd       4th        5th
Awareness about Tarpaulin Manufacturer

       popularity
         15%




           Thr. Other
            Supplier
              15%



Internet
   0%                            Own Search
                                    70%




                                               31
Wholesalers & Retailers Criterion for procuring
                                    Tarpaulin


              20      19
              18

              16                                               15
                                          14
              14
Respondents




              12
                                                                    Low Price
              10
                                                                    Quality
               8                                                    Regularity
               6                               5           5
               4

               2             1       1
                                 0                   0
                                                                           32
               0
                           1st           2nd             3rd

                                           Ranking
FINDINGS
   It is clear from survey whether wholesalers and retailers they sell
    mostly PP/HDPE Tarpaulin. So, Demand of PP/HDPE tarpaulin is
    huge in the market.
   Mostly Wholesalers And Retailers are satisfy with the present features
    of Tarpaulin. It denotes that there is tuff competition.
   Main factor of buying Tarpaulin is depend on its price.
   There is no effect of Weight on Demand of Tarpaulin.
   Blue, mixer etc color is mostly prefer by the Customer.
   Best Season for PP/HDPE Tarpaulin is Rainy and there is huge sale in
    this season.
   Wholesalers procures direct through Manufacture, whereas Retailers
    through Wholesalers mostly.
   They come to know, mostly, about Manufacturer by their own search.
                                                                        33
SUGGESTION
 As I conducted survey on local market , therefore
  the findings are only indicates local market
  Demand. But actually there is huge demand in all
  over the India and company should produce the
  product keeping in mind all Indian market.
 There is a tuff competition in the market.
  So, Company should more care about the features
  of the product.
 Pricing policy should be make with more care
  because mostly customer consider price
  differences.
 Company can have many promotional tools as
  competitor are using less.                          34
CONCLUSION
   From the survey it can be conclude that there is
    huge demand of PP/HDPE Tarpaulin in the Local
    market as well as whole national market. Company
    can enter into the market with best feature, best
    pricing policy and having best promotion tools. As
    company already in the plastic packaging industries
    it is also an advantages.




                                                          35
36
QUERY




37

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Demand and preferences analysis of tarpaulin [recovered]

  • 1. “DEMAND AND PREFERENCES OF PP/HDPE TARPAULIN” FOR FOGLA GROUP Presented By ABDUL MOID 1 Abdul Moid GEETA INSTITUTE OF MANAGEMENT & TECHNOLOGY, KANIPLA, KURUKSHETRA
  • 2. COMPANY INTRODUCTION  FOGLA Group  Establish in 1972.  An ISO certified company.  Company having annual turnover up to 1500 cr.(2009-10).  Head office in Kolkata.  It is Group of Companies. 2
  • 3. AR Stanchem Pvt.Ltd. Sai AR Industries Sulphonate Pvt Ltd Pvt.Ltd Bhagirathi KAMAKHYA Packaging (INDIA) LTD Pvt Ltd Sai Jumac Fertilizers Manufacturi 3 Pvt Ltd ng Pvt. Ltd.
  • 4. VISION & MISSION  FOGLA GROUP is committed focused attention in chosen field of business towards customer's satisfaction.  To make significant contributions to the Industry at large.  Continue to innovate processes, products and services to provide value for money in all activities.  The Group visualize in developing next generation products, which will enable them to stay ahead of competition in the times to come. 4
  • 5. COMPANY PRODUCTS Chemical (LABSA 90% & 96% ) HDPE/PP Woven Sacks Bags Jute and Textile Machinery Fertilizer SSP/NPK Detergent Powder, Cakes & Bars Jute Shopping Bags 5
  • 6. NEW PRODUCT LINE (PP/HDPE TARPAULIN) 6
  • 7. OBJECTIVES OF STUDY  To understand the demand and preferences of customers towards Tarpaulin in Local market.  To give information regarding the requirement of machines and technical specification of tarpaulin making machines.  To understand Tarpaulin making process.  To procure quotation of these machines.  To know the work force, area required and power etc. for tarpaulin making plant. 7
  • 8. RESEARCH METHODOLOGY Data Collection: Primary (questionnaire and PERSONAL INTERVIEW) and Secondary(magazines, websites and other such sources.) Degree of research question: Exploratory study Research Environment : Field Study Tools Used for Data Analysis: Table, chart & graph. Sampling Area: Kolkata (Tripalpatti & Dalhousie area.) Population : Wholesalers & Retailers. Sample Size : 20 (14 Wholesalers & 6 Retailers) Sampling Technique : Convenience Sampling 8
  • 9. LIMITATION OF STUDY  The research was conducted in a very small area.  Time factor was also important for me. I had limited time for the research, for which a full-fledged report was insufficient for me.  The customer filled the questionnaire mostly in careless manner, so it was difficult to make them hold for time.  The sample size is also very small, that is why analysis on the basis of such small sample survey is not correct.  All the work has been done in some limited areas of Kolkata so the finding should not be generalized.  Secondary data has also its own limitation. 9
  • 10. TARPAULIN DEFINITION  The word “Tarpaulin” is combination of two words “Tarp” which means tarred canvas and “Palling” which means fabric, used to cover objects.  HDPE/PP TARPAULIN High density polyethylene (HDPE) tarpaulin is a product with multiple end uses. HDPE tarpaulin is excellent for covering products, thereby protecting them from moisture and dust and can be used as a protective covering in sectors like agriculture, infrastructure, and automobiles and also as 10 tents, floor spreads, as a cover for machinery, etc.
  • 11. ADVANTAGES OF PP/HDPE TARPAULIN  Light-weight  Clean and Hygienic  No Chemical reaction  Strong Tensile Strength  Ease of handling  Water proof  Can be manufactured in desired colors.  Attractive printing etc. 11
  • 12. USES OF PP/HDPE TARPAULIN  Uses in Construction works.  To cover construction machinery during monsoon.  Use as plastic tents, floor spreads.  Uses in Spice industry.  Uses in Pound Siding.  As a Chemical-resistant covering.  Transportation Uses.  Children's recreational attractions.  Covers for oil wells and mining drill holes.  Automotive insect screen.  To cover sport grounds and pools  As a cover in Chemical, Petrochemical, Fertilizer Industry etc. 12
  • 13. TARPAULIN MAKING PROCESS Tape Extrusion Weaving Laminating Slitting/Cutting/Rewinding Heat Sealing/Welding Tarpaulin Finishing and 13 Packaging
  • 14. CAPACITY OF PLANT  Capacity: 3,000,000 M/year (300 days), based on 1000 Denier, 7.5 M Width, 10 x 10 (Warp x Weft/sq. inch),30 micron LDPE each side laminated, weight 1021.25 g/M 14
  • 15. TECHNICAL SPECIFICATIONS OF PP/HDPE TARPAULIN MAKING MACHINE  Machinery Required:  1 set PP/HDPE FLAT YARN MAKING MACHINE  8 sets CIRCULAR LOOM  1 set UNFOLDING REWIND UNIT  1 set SINGLE SIDE LAMINATION MACHINE  1 complete set PE TARPAULIN MAKING EQUIPMENT  Including:  2 sets ADJUSTABLE UNWINDER  1 set 3-HEAD HOT AIR WELDING MACHINE  1 set PLATFORM  1 set SAVING CANVAS MACHINE  1 set AUTO PNEUMATIC FABRIC EYELET MACHINE  1 set AUTO CUTTING MACHINE  2 sets HEMMING MACHINE  2 sets AUTO EYELET MACHINE  1 set 15 HP AIR COMPRESSOR  15
  • 16. LABORS REQUIRED Operator Shift Total  Flat Yarn Making Machine 5 persons 3 15 persons  Circular Loom 6 persons 3 18 persons  Unfolding Machine 2 persons 1 2 persons  Lamination Machine 4 persons 2 8 persons  PE Tarpaulin Making Equipment 5 persons 3 15 persons  Technician 3 persons 3 9 persons --------------- Total direct labors required: 67 persons 16
  • 17. HORSE-POWER REQUIRED:  Flat Yarn Making Machine @ 300.0 kW x 1 set = 300.0 kW  Circular Loom @ 5.5 kW x 8 sets = 44.0 kW  Unfolding Machine @ 16.0 kW x1 set = 16.0 kW  Lamination Machine @ 200.0 kW x 1 set = 200.0 kW  PE Tarpaulin Making Equipment @26.8 kW x 1 set = 26.8 kW ------------- Total Horse-Power required: 586.8 kW 17
  • 18. RAW MATERIAL REQUIRED:  High Density Polyethylene: 6352.5 kg/day 6352.5 kg/day x 300 days/year = 1905750 kg/year = 1905.75 tons/year  LDPE Lamination grade: 4578.75 kg/day 4578.75 kg/day x 300 days/year = 1373625 kg/year = 1373.25 tons/year 18
  • 19. FACTORY SPACE REQUIRED:  About 3000 M2 (30 M x 100 M) for raw material stock, weaving area and processing area. 19
  • 21. TYPES OF TARPAULIN SOLD BY WHOLESALERS & RETAILERS HDPE/PP 30% Both 70% Canvas 0% 21
  • 22. SATISFACTION LEVEL AFTER SELLING THE TARPAULIN 12 11 10 9 8 6 4 Respondents 2 0 0 0 0 22
  • 23. Customers Selection Criterion perceived by Wholesalers and Retailers 16 15 15 Price 14 Quality 13 12 12 12 Size 12 Color 10 9 Life 8 7 Thicknes s 6 5 5 5 Offer 4 4 4 4 3 3 2 2 2 2 1 1 11 1 1 23 0000 0000 000 0 0 000 000 00000 0 1st 2nd 3rd 4th 5th 6th 7th
  • 24. COLOR PREFERENCE OF CUSTOMERS REGARDING TARPAULIN 16 16 14 12 10 8 8 8 8 7 7 6 6 55 5 5 5 5 4 4 4 3 3 3 3 22 2 2 1 1 1 1 0 00 00 0 0 0 0 0 0 1st 2nd 3rd 4th 5th 6th 24 Blue Mixer Yellow Green White Black
  • 25. AFFECT OF WEIGHT & SIZE ON DEMAND OF TARPAULIN Don't Know Yes 25% 30% No 45% 25
  • 26. Best Season for Tarpaulin 20 20 20 20 18 16 14 No. of Respondents 12 Rainy 10 Summer 8 Winter 6 4 2 0 0 0 0 0 0 0 1st 2nd 3rd 26 Ranking
  • 27. % SALES IN THESE SEASONS 20 17 15 16 10 12 5 0 0 3 0 4 0 8 0 0 0 Winter Rainy Summer 27 Rainy Summer Winter
  • 28. Main uses of Tarpaulin 20 19 19 18 16 14 14 12 Respondents 12 11 Shelter Protecting 10 Constrution 8 Pound Siding 6 5 Ads Sheet 6 4 4 2 22 2 1 1 00 00 00 000 000 0 1st 2nd 3rd 4th 5th 28 Ranking
  • 29. Way of procuring Tarpaulin by Wholesalers & Retailers 0% 0% Direct 30% Thr. Wholesalers Online 70% Brokers 29
  • 30. Payment System followed by Wholesalers and Retailers 18 17 Cheque 16 15 15 14 Bank Transfer 12 11 10 10 9 Cash 8 7 6 5 5 Credit Card 4 3 2 Online 2 1 Payement 00 00 0 00 000 000 30 0 1st 2nd 3rd 4th 5th
  • 31. Awareness about Tarpaulin Manufacturer popularity 15% Thr. Other Supplier 15% Internet 0% Own Search 70% 31
  • 32. Wholesalers & Retailers Criterion for procuring Tarpaulin 20 19 18 16 15 14 14 Respondents 12 Low Price 10 Quality 8 Regularity 6 5 5 4 2 1 1 0 0 32 0 1st 2nd 3rd Ranking
  • 33. FINDINGS  It is clear from survey whether wholesalers and retailers they sell mostly PP/HDPE Tarpaulin. So, Demand of PP/HDPE tarpaulin is huge in the market.  Mostly Wholesalers And Retailers are satisfy with the present features of Tarpaulin. It denotes that there is tuff competition.  Main factor of buying Tarpaulin is depend on its price.  There is no effect of Weight on Demand of Tarpaulin.  Blue, mixer etc color is mostly prefer by the Customer.  Best Season for PP/HDPE Tarpaulin is Rainy and there is huge sale in this season.  Wholesalers procures direct through Manufacture, whereas Retailers through Wholesalers mostly.  They come to know, mostly, about Manufacturer by their own search. 33
  • 34. SUGGESTION  As I conducted survey on local market , therefore the findings are only indicates local market Demand. But actually there is huge demand in all over the India and company should produce the product keeping in mind all Indian market.  There is a tuff competition in the market. So, Company should more care about the features of the product.  Pricing policy should be make with more care because mostly customer consider price differences.  Company can have many promotional tools as competitor are using less. 34
  • 35. CONCLUSION  From the survey it can be conclude that there is huge demand of PP/HDPE Tarpaulin in the Local market as well as whole national market. Company can enter into the market with best feature, best pricing policy and having best promotion tools. As company already in the plastic packaging industries it is also an advantages. 35
  • 36. 36