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How to Get the Best Data -
Online Wastewater Process
Ammonium & Nitrate Sensors
YSI WASTEWATER WEBINAR SERIES
Today’s Topics
Process Monitoring of Ammonium &
Nitrate
• Sensor Design & Selection
• Applications
• Probe Operation & Care
• Calibration
- Matrix Adjustment
• YSI IQ SensorNet Features & Specs
Ion Selective Electrode (ISE) Technology
2
Process ISE Design
Very similar in design to a pH/ORP
sensor.
• Electrochemical (potentiometric)
• 2 or more replaceable electrodes
• No reagents
• Cylindrical probe
Measures charged substances.
3
ISE Selection
Get the right probe for your
application.
• Ammonium (A) ; Nitrate (N) ; A + N
• Compensation
- K for A
- Cl for N
- pH for A
• Individual electrodes vs. cartridge
• Acquisition cost $4,500 to $10,000
• Ownership cost $1,000 to $2,000 / yr.
Simpler, less expensive alternative to
cabinet wet chemistry analyzers.
4
Applications
A & N ISEs are useful for control of
aeration & wasting, recirculation &
chemical (carbon) dosing.
• Nitrification
• Denitrification
• Ammonia Based Aeration Control
Many other applications possible.
5
A & N ISE Operation & Care
6
Operation
Ensure reliable operation by
practicing the following simple
procedures:
• Choose a representative & accessible
measurement location
- Observe max immersion
• Clean when necessary
- Utilize supplemental air cleaning if needed
• Verify measurement regularly
- Calibrate as needed (matrix adjustment /
correction)
• Replace electrodes when needed
More details to follow.
7
Cleaning
8
Slime/biomass accumulation affects measurement reliability.
• Use process water
- Never use DI water (shocks the measurement cell / long recovery time)
- Never use soaps/detergents (damages the membrane / shortens life)
• Use soft bristle brush (like a toothbrush)
Supplemental automatic air cleaning may extend cleaning intervals.
Verification
9
Compare laboratory reference
measurements on grab samples with
monitoring system display.
Sensor value – reference = Error
Acceptable error is determined by
customer. Usually +/- 10 to 20%.
Error
Sampling / Sample Prep
10
• Determine best time to sample
- Process is stable
- Concentration > 0.1 mg/L
• Sample near sensor
- Horizontal and vertical position
• Filter immediately into clean sample vial
Calibration
11
59.2 mV
Ideal slope (S) is 59.2 mV / decade (logarithmic scale)
Offset (U0
ion) is influenced by unique sample properties (matrix)
+
++
+
+
+
+
+
-
-
-
-
-
-
-
+
-
Calibration Methods
Cal. Method
Offset
(Uo
ion)
Slope
(S) Location Standards
Reference
(Lab) Method
Single-point Lab
Middle of
range (1)
2-point Lab
Ends of
range (2)
Standard
Addition
Bucket
High Conc.
(1)
Sample
(Matrix
Adjustment)
Process
None
required
12
Calibration Methods
Cal. Method
Offset
(Uo
ion)
Slope
(S) Location Standards
Reference
(Lab) Method
Single-point Lab
Middle of
range (1)
2-point Lab
Ends of
range (2)
Standard
Addition
Bucket
High Conc.
(1)
Sample
(Matrix
Adjustment)
Process
None
required
13
Factory slope is stable (IQSN)
Sensor stays in the process
No preparation/purchase of standards required
Matrix Adjustment
14
Materials Recommended
• Long-handle sample dipper
• 10 to 30 mL syringe w/ Luer Lock tip
• 0.45 μm syringe filter(s) w/ Luer Lock fitting
• Clean sample vials
• Pipettes & tips
• Colorimeter with test kits
• Test kits for ammonium, nitrate, potassium, and chloride*
15
IQSN Procedure
1. Clean electrodes
2. Record sample conditions
• mV signal
3. Take sample
4. Measure in lab and evaluate
• Ammonia, Nitrate, Potassium, Chloride *
• Duplicate or triplicate measurement recommended
5. Update sensor value(s) and check
• What mV value is expected? What was the actual value?
16
Demonstration
17
Closing Thoughts
18
Summary
ISEs for Process Monitoring of
Ammonium & Nitrate
• Potentiometry – similar to pH/ORP
• Applications: Nitrification,
Denitrification, & ABAC
• A, N, A+N, compensation
• Measurement location, cleaning and
verification techniques
• Matrix adjustment preferred calibration
method
19
Features of YSI IQSN ISEs
Durable stainless steel probe
SS mesh protects membrane
Longest electrode lifetime in the
industry
18 to 24 mths.
1 yr. warranty
Individually replaceable electrodes
simple replacement
Digital technology – autorecognition
Best performance
Competitive pricing
20
IQ SensorNet Trade-In Program
20% off the YSI IQ SensorNet 2020
XT system
10% off the YSI IQ SensorNet 182
system
Offer good on competitors’ systems
Expires December 31, 2016
http://bit.ly/IQtradein
21
Questions?
Web - www.ysi.com/wastewater
Slideshare – www.slideshare.net/YSIinc
YouTube – www.youtube.com/YSIinc
Phone: 1-800-897-4151
Email: info@ysi.com or
robert.smith@xyleminc.com
23

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Online Wastewater Process ISE Sensors | How to Get the Best Data | YSI IQ SensorNet

  • 1. How to Get the Best Data - Online Wastewater Process Ammonium & Nitrate Sensors YSI WASTEWATER WEBINAR SERIES
  • 2. Today’s Topics Process Monitoring of Ammonium & Nitrate • Sensor Design & Selection • Applications • Probe Operation & Care • Calibration - Matrix Adjustment • YSI IQ SensorNet Features & Specs Ion Selective Electrode (ISE) Technology 2
  • 3. Process ISE Design Very similar in design to a pH/ORP sensor. • Electrochemical (potentiometric) • 2 or more replaceable electrodes • No reagents • Cylindrical probe Measures charged substances. 3
  • 4. ISE Selection Get the right probe for your application. • Ammonium (A) ; Nitrate (N) ; A + N • Compensation - K for A - Cl for N - pH for A • Individual electrodes vs. cartridge • Acquisition cost $4,500 to $10,000 • Ownership cost $1,000 to $2,000 / yr. Simpler, less expensive alternative to cabinet wet chemistry analyzers. 4
  • 5. Applications A & N ISEs are useful for control of aeration & wasting, recirculation & chemical (carbon) dosing. • Nitrification • Denitrification • Ammonia Based Aeration Control Many other applications possible. 5
  • 6. A & N ISE Operation & Care 6
  • 7. Operation Ensure reliable operation by practicing the following simple procedures: • Choose a representative & accessible measurement location - Observe max immersion • Clean when necessary - Utilize supplemental air cleaning if needed • Verify measurement regularly - Calibrate as needed (matrix adjustment / correction) • Replace electrodes when needed More details to follow. 7
  • 8. Cleaning 8 Slime/biomass accumulation affects measurement reliability. • Use process water - Never use DI water (shocks the measurement cell / long recovery time) - Never use soaps/detergents (damages the membrane / shortens life) • Use soft bristle brush (like a toothbrush) Supplemental automatic air cleaning may extend cleaning intervals.
  • 9. Verification 9 Compare laboratory reference measurements on grab samples with monitoring system display. Sensor value – reference = Error Acceptable error is determined by customer. Usually +/- 10 to 20%. Error
  • 10. Sampling / Sample Prep 10 • Determine best time to sample - Process is stable - Concentration > 0.1 mg/L • Sample near sensor - Horizontal and vertical position • Filter immediately into clean sample vial
  • 11. Calibration 11 59.2 mV Ideal slope (S) is 59.2 mV / decade (logarithmic scale) Offset (U0 ion) is influenced by unique sample properties (matrix) + ++ + + + + + - - - - - - - + -
  • 12. Calibration Methods Cal. Method Offset (Uo ion) Slope (S) Location Standards Reference (Lab) Method Single-point Lab Middle of range (1) 2-point Lab Ends of range (2) Standard Addition Bucket High Conc. (1) Sample (Matrix Adjustment) Process None required 12
  • 13. Calibration Methods Cal. Method Offset (Uo ion) Slope (S) Location Standards Reference (Lab) Method Single-point Lab Middle of range (1) 2-point Lab Ends of range (2) Standard Addition Bucket High Conc. (1) Sample (Matrix Adjustment) Process None required 13 Factory slope is stable (IQSN) Sensor stays in the process No preparation/purchase of standards required
  • 15. Materials Recommended • Long-handle sample dipper • 10 to 30 mL syringe w/ Luer Lock tip • 0.45 μm syringe filter(s) w/ Luer Lock fitting • Clean sample vials • Pipettes & tips • Colorimeter with test kits • Test kits for ammonium, nitrate, potassium, and chloride* 15
  • 16. IQSN Procedure 1. Clean electrodes 2. Record sample conditions • mV signal 3. Take sample 4. Measure in lab and evaluate • Ammonia, Nitrate, Potassium, Chloride * • Duplicate or triplicate measurement recommended 5. Update sensor value(s) and check • What mV value is expected? What was the actual value? 16
  • 19. Summary ISEs for Process Monitoring of Ammonium & Nitrate • Potentiometry – similar to pH/ORP • Applications: Nitrification, Denitrification, & ABAC • A, N, A+N, compensation • Measurement location, cleaning and verification techniques • Matrix adjustment preferred calibration method 19
  • 20. Features of YSI IQSN ISEs Durable stainless steel probe SS mesh protects membrane Longest electrode lifetime in the industry 18 to 24 mths. 1 yr. warranty Individually replaceable electrodes simple replacement Digital technology – autorecognition Best performance Competitive pricing 20
  • 21. IQ SensorNet Trade-In Program 20% off the YSI IQ SensorNet 2020 XT system 10% off the YSI IQ SensorNet 182 system Offer good on competitors’ systems Expires December 31, 2016 http://bit.ly/IQtradein 21
  • 22. Questions? Web - www.ysi.com/wastewater Slideshare – www.slideshare.net/YSIinc YouTube – www.youtube.com/YSIinc Phone: 1-800-897-4151 Email: info@ysi.com or robert.smith@xyleminc.com 23