Visual Management - Process Control with Visual Signals
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Visual Management - Process Control with Visual Signals
- 1. Visual Management – Process Control Process Cones were used to signify what department was responsible for a quality defect. Managers could see at a glance where defects were being caused. Corrective action was much quicker when it was visible to all.
- 2. Visual Management – Process Control Process Their system evolved even more with time. Without looking at the products this visual provided an instant pareto chart.
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Editor's Notes
- I have had the opportunity to visit MaterialHandling manufacturer and the first time I was there I saw these cones on the top of lift trucks. Next to this area was a shelf with stacks of multicolored cones and key indicating a department for each color of cone. A cone was placed on the truck when a defect was discovered. The color of the cone indicated the department responsible for the defect. A key was displayed so that at a glance you quickly see what departments were responsible for what defects. I came back a few months later only to discover an enhancement to this visual system.
- The next time I visited the plant their visual systems that got even better! Before the cones that were not being used were stacked one on top of each other. Now you can evaluate the status of quality even faster.