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Current 2012 Gas Flow Chart
Legend

Gas
NGLs/ Condensate
Water
Glycol
Hot Oil
Gas, Condensate and Water



                                                                                                                                                                                                                                                                                                                                                                                                                              Mark West Compressor
                                                                                                                                                                                                                                                                Pig Receiver                                    Tanks                                                                                                               Station
                                                                                                                                                                                                                                                                Catches pig                                     All liquids from separators
                                                                                                                                                                                                                                                                                                                and slug catchers sent
                                                                                                                                                                                                                                                                                                                here to be hauled away by
                                                                                                                                                                                                                                                                                                                trucks

                                                                                                                                                                                                                                                                                                                                     Compressor
                                                                                                                                                                                                                                                                Slug Catchers                                                                                                            After Separator
                                                                                                                                                                                                                                      Well Pad Site                                                                                  1200 hp 3 stage Ariel
                                                                                                                                                                                                                                                                Allows for fluid dropout                                             Compressor                                          Separates any triethylene
                                                                                                                                                                                                                                                                                                                                                                                         glycol or other liquids
                                                                                                                                                                                                                                                                                                                                     For each stage gas goes                             from gas
                                                                                                                                                                                                                                                                                                                                     thru:
                                                                                                                                                                                                                                                                                                                                     •Scrubber pot
                                                                                                                                                                                                                                                                                                                                     •Throw
                                                                                                                                                                                                                                                                                                                                     •Cooling Fan
                                                                    Heated Glycol Bath                 3 Phase Separator                                                   Gas Outlet                                                                           Inlet Separator
                                                                                                                                                                                                                                    Pig Launcher/ Pipeline
                                                                    Used to heat liquids and           Separates gas,                                                      Metered and sent along the Mark                                                      Separates liquids from gas
                                                                    gas coming from wellhead           condensate and water.                                               West gathering system                                                                                                                                                                                         Gas Meter
                                                                                                                                                                                                                                                                                                                                     Coalescer
                                                                    before and after automatic         3 separate outlets.
                                                                    choke                                                                                                                                                                                                                                                                                                                Gets metered and then
                                                                                                                                                                                                                                                                                                                                     Separates entrained fluids
                                                                                                                                                                                                                                                                                                                                                                                         sent to Mark West
                                                                                                                                                                                                                                                                                                                                     from compression process
                                                                                                                                                                                                                                                                                                                                                                                         processing plant




                                                                                     GPU (Gas Processing
                       Wellhead
                                                                                     Unit)                                                                                                                                                                                    Reboiler                                               Dehydrator
                       •Casing Wing Valves       Flow Lines                                                                                                                                                                                                                                                                                                                              Pig Launcher/Pipeline
                                                                                                                                                                                                                                                                                                                Pure Glycol
                                                                                     Used to separate gas from                                                                                                                                                                Keeps triethylene glycol at                            Removes water that may
                       •Primary Valves
                                                 •4” Schedule 160                    water and condensate.                                                                                                                                                                    370-400°F and boils off                                be in the gas using
                       •Secondary Valves
                                                 •4” Schedule 80                     Multiple GPUs per well                                                                                                                                                                   any water in glycol                                    triethylene glycol
                       •Tubing Wing Valves
                                                                                     pad.
                       •Smart Side (Telemetry)
                       •Flowing Side                                                                                                                                                                                                                                                                        Water Saturated Glycol
                                                                                     The two main
                                                                                     components:
                                                                                     •Heated Glycol Bath
                                                                                     •3 Phase Separator
                                                                                                                                     Heated Flash Separator               VRU (Vapor Recovery Unit)
                                                                                                                Water From One GPU                                                                           EBU (Enclosed Burner Unit)
                                                                                                                                     Receives condensate from all GPUs    Compresses vapors off tanks
                                                                                                                                     on site. Used to flash off any gas                                      Burns off any excess vapors that the
                                                                                                                                                                          and Heated Flash Separator
                                                                                                                                     remaining in condensate. Water                                          VRU cannot recover .                                  Pig Receiver
                                                                                                                                                                          Gas sent to one GPU
                                                                                                                                     supply from only one GPU                                                                                                                                                                                                                                                                                                                                                                                     Mark West Processing
                                                                                                                                                                                                                                                                   Catches pig                                                                                                                                                                                                                                                                          Plant

                                                                                     Tanks                                                                                                                                                                                                                      Houston 1, 2, and 3 Processing Plants
                                                                                                                                                                                                                                                                                                                                                                  De-Ethanizer                                                  Residue Gas Compression                Sales Line
                                                                                     Stores condensate and                                                                                                                                                                                                      Gas gets divided between these 3
                                                                                                                                                                                                                                                                                                                plants depending on inlet flow rate               Removes residue gas from C3+ (propane
                                                                                     water until truck haul .                                                                                                                                                      Slug Catchers                                                                                                                                                Compressed to 700 psi                  Leaves plant with rating of 1135 BTU/Mscf
                                                                                                                                                                                                                                                                                                                and capacity of each plant                        and heavier) components
                                                                                     Vapors sent to VRU.
                                                                                                                                                                                                                                                                   Allows for fluid dropout                                                                                                                                                                                                                                                        Isobutane Storage Tanks
                                                                                                                                                                                                                                                                                                                Capacity:
                                                                                                                                                                                                                                                                                                                Houston 1: 60 MMscf/d                                                                                                                                                                                                              Stores Isobutane on site until
                                                                                                                                                                                                                                                                                                                Houston 2: 100 MMscf/d                                                                                          Product Tank                           Propane Storage Tanks                                                       hauled by truck
                                                                                                                                                                                                                                                                                                                Houston 3: 200 MMscf/d
                                                                                                                                                                                                                                                                                                                                                                                                                                Stores liquid propane and is used to   Stores propane on site until hauled
                                                                                                                                                                                                                                                                                                                                                                                                                                reflux back into the De-Propanizer     by truck                                                                    Product Tank

                                                                                                                                                                                                                                                                                                                Dehydrator                                                                                                                                                                                                                         Stores liquid Isobutane and is
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   used to reflux back into the
                                                                                                                                                                                                                                                                                                                Removes water that may be in the gas                                                                            Condensing Fans                                                                                                    De-Isobutanizer
                                                                                                                                                                                                                                                                                                                using triethylene gylcol
                                                                                                                                                                                                                                                                                                                                                                                                                                Cools gas into liquid form

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Condensing Fans
                                                                                                                                                                                                                                                                                                                Cooler




                                                                                                                                                                                                                                                                                                                                                                                                                     Reflux
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Cools gas into liquid form




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     Reflux
                                                                                                                                                                                                                                                                                                                Cools gas to approximately 0°F                                                                                  Propane
                                                                                                                                                                                                                                                             Stabilizer                                                                                                                                                                                                Natural Gasoline Tanks
                                                                                                                                                                                                                                                                                                                                                                                                                                One product from De-Propanization
                                                                                                                                                                                                                                                             Flashes gas off of NGLs from the slug                                                                                                                              with a 98-99% pure propane rating      Storage until hauled off by trucks
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Isobutane
                                                                                                                                                                                                                                                             catchers                                           Expander
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Condensed and sent to
                                                                                                                                                                                                                                                                                                                Gas expands from 900 psi to 270 psi.                                                                                                                                                                                               storage tanks
                                                                                                                                                                                                                                                                                                                Necessary for most accurate fluid
                                                                                                                                                                                                                                                                                                                distillation.

                                                                                                                                                                                                                                                                                                                                                                                                                                De-Propanizer                          De-Butanizer                                De-Isobutanizer

                                                                                                                                                                                                                                                                                                                                                                                                                                Removes propane from C4+ (butane       Produces natural gasoline from              Separates Normal Butane from
                                                                                                                                                                                                                                                                                                                                                                                                                                and heavier) components                butane and heavier components               Isobutane



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Normal Butane

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Condensed and sent to
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   storage tanks
                                                                                                                                                                                                                                                                                                                                                                    Hot Oil Heaters

                                                                                                                                                                                                                                                                                                                                                                    Heats the oil that will be used by
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Condensing Fans
                                                                                                                                                                                                                                                                                                                                                                    distillation towers to 470°F
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Cools gas into liquid form



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Product Tank

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Reflux
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Stores liquid N-Butane and is
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   used to reflux back into the
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   De-Butanizer



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   N-Butane Storage Tanks

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Stores N-Butane on site until
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   hauled by truck
Legend

                                                                            Well Pad Site                                                    Gas
                                                                                                                                             Water
                                                                                                                                             NGLs/ Condensate
                                                                                                                                             Gas, Condensate, and
                                                                                                                                             Water




                                   Heated Glycol Bath
                                                                        3 Phase Separator
                                   Used to heat liquids
                                   and gas coming from                  Separates gas,
                                   wellhead before and                  condensate and water.             Gas Outlet
                                   after automatic choke                3 separate outlets.                                       Pig Launcher/ Pipeline
                                                                                                          Metered and sent
                                                                                                          along the Mark          Headed to Mark West
                                                                                                          West gathering          Compressor Station
                                                                                                          system




Wellhead                                         GPU (Gas Processing Unit)

•Casing Wing Valves                              Used to separate gas from
                      Flow Lines
•Primary Valves                                  water and condensate.
•Secondary Valves                                Multiple GPUs per well pad.
                      •4” Schedule 160
•Tubing Wing Valves
                      •4” Schedule 80
•Smart Side                                      The two main components:
(Telemetry)                                      •Heated Glycol Bath
•Flowing Side                                    •3 Phase Separator



                                                           Water From One
                                                                GPU          Heated Flash Separator
                                                                                                         VRU (Vapor Recovery
                                                                             Receives condensate         Unit)                      EBU (Enclosed Burner Unit)
                                                                             from all GPUs on site.
                                                                             Used to flash off any gas   Compresses vapors off      Burns off any excess vapors
                                                                             remaining in                tanks and Heated Flash     that the VRU cannot recover
                                                                             condensate. Water           Separator                  .
                                                                             supply from only one        Gas sent to one GPU
                                                                             GPU


                                         Tanks

                                         Stores condensate
                                         and water until truck
                                         haul .
                                         Vapors sent to VRU.
Legend

                                                                                                                      Gas
                                                      Mark West Compressor Station                                    Water
                                                                                                                      NGLs/ Condensate
                                                                                                                      Gas, Condensate, and
                                                                                                                      Water



Pig Receiver
                                                  Tanks
Catches pig from well pad
                                                  All liquids from separators
                                                  and slug catchers sent here to
                                                  be hauled away by trucks




Slug Catchers                                                          Compressor                         After Separator
Allows for fluid dropout                                               1200 hp 3 stage Ariel Compressor   Separates any triethylene
                                                                                                          glycol or other liquids from
                                                                       For each stage gas goes thru:      gas
                                                                       •Scrubber pot
                                                                       •Throw
                                                                       •Cooling Fan



Inlet Separator

Separates liquids from gas
                                                                                                          Gas Meter
                                                                         Coalescer
                                                                                                          Gets metered and then sent
                                                                         Separates entrained fluids
                                                                                                          to Mark West processing
                                                                         from compression process
                                                                                                          plant




               Reboiler                                                  Dehydrator                       Pig Launcher/Pipeline
                                                 Pure Glycol
               Keeps triethylene glycol at                               Removes water that may be        Heads to Mark West
               370-400°F and boils off any                               in the gas using triethylene     Processing Plant
               water in glycol                                           glycol

                                             Water Saturated Glycol
Pig Receiver                 Houston 1, 2, and 3               De-Ethanizer
Catches pig from                                                                                        Residue Gas
                             Processing Plants                 Removes residue gas                                                                Sales Line
compressor station                                                                                      Compression
                             Gas gets divided between          from C3+ (propane                                                                  Leaves plant with rating of
                                                                                                        Compressed to 700
                             these 3 plants depending          and heavier)                                                                       1135 BTU/Mscf
                                                                                                        psi
                             on inlet flow rate and            components
                             capacity of each plant
Slug Catchers
Allows for fluid             Capacity:
dropout                      Houston 1: 60 MMscf/d                          Product Tank
                                                                                                       Propane Storage
                             Houston 2: 100 MMscf/d                         Stores liquid
                                                                                                       Tanks
                             Houston 3: 200 MMscf/d                         propane and is used
                                                                                                       Stores propane on site
                                                                            to reflux back into
                                                                                                       until hauled by truck                                  Isobutane Storage Tanks
                                                                            the De-Propanizer
                                                                                                                                                              Stores Isobutane on site
                                                                                                                                                              until hauled by truck


                              Dehydrator
                              Removes water that                            Condensing Fans
                              may be in the gas using                       Cools gas into liquid
                              triethylene gylcol                            form                                                                              Product Tank
                                                                                                                                                              Stores liquid Isobutane
                                                                                                                                                              and is used to reflux back
                                                                                                                                                              into the De-Isobutanizer

Stabilizer                                                                  Propane
                                                                   Reflux


                              Cooler                                        One product from        Natural Gasoline
Flashes gas off of
                              Cools gas to                                                          Tanks




                                                                                                                                         Reflux
NGLs from the slug                                                          De-Propanization                                                                  Condensing Fans
                              approximately 0°F                             with a 98-99% pure      Storage until hauled
catchers                                                                                                                                                      Cools gas into liquid form
                                                                            propane rating          off by trucks



                                                                                                                                                              Isobutane
                              Expander                                                                                                                        Condensed and sent to
                              Gas expands from 900                          De-Propanizer           De-Butanizer                                              storage tanks
                              psi to 270 psi.                                                                                    De-Isobutanizer
                                                                            Removes propane         Produces natural
                              Necessary for most                                   + (butane                                     Separates Normal
                                                                            from C4                 gasoline from butane
                              accurate fluid                                                                                     Butane from
                                                                            and heavier)            and heavier
                              distillation.                                                                                      Isobutane
                                                                            components              components                                                Normal Butane
                                                                                                                                                              Condensed and sent to
                                                                                                                                                              storage tanks



                                                                                                                                                              Condensing Fans
                                                                                                                                                              Cools gas into liquid form

                                                  Hot Oil Heaters
                                                  Heats the oil that will be
                                                  used by distillation                                                                                        Product Tank
                                                  towers to 470°F                                                                                             Stores liquid N-Butane
                                                                                                                                Reflux                        and is used to reflux back
                                                                                                                                                              into the De-Butanizer

Legend

Gas                                                                                                                                                           N-Butane Storage Tanks
Water
NGLs/ Condensate                                                                                                                                              Stores N-Butane on site
Gas, Condensate, and Water
                                                             Mark West Processing Plant                                                                       until hauled by truck

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Gas Flow Chart

  • 1. Current 2012 Gas Flow Chart Legend Gas NGLs/ Condensate Water Glycol Hot Oil Gas, Condensate and Water Mark West Compressor Pig Receiver Tanks Station Catches pig All liquids from separators and slug catchers sent here to be hauled away by trucks Compressor Slug Catchers After Separator Well Pad Site 1200 hp 3 stage Ariel Allows for fluid dropout Compressor Separates any triethylene glycol or other liquids For each stage gas goes from gas thru: •Scrubber pot •Throw •Cooling Fan Heated Glycol Bath 3 Phase Separator Gas Outlet Inlet Separator Pig Launcher/ Pipeline Used to heat liquids and Separates gas, Metered and sent along the Mark Separates liquids from gas gas coming from wellhead condensate and water. West gathering system Gas Meter Coalescer before and after automatic 3 separate outlets. choke Gets metered and then Separates entrained fluids sent to Mark West from compression process processing plant GPU (Gas Processing Wellhead Unit) Reboiler Dehydrator •Casing Wing Valves Flow Lines Pig Launcher/Pipeline Pure Glycol Used to separate gas from Keeps triethylene glycol at Removes water that may •Primary Valves •4” Schedule 160 water and condensate. 370-400°F and boils off be in the gas using •Secondary Valves •4” Schedule 80 Multiple GPUs per well any water in glycol triethylene glycol •Tubing Wing Valves pad. •Smart Side (Telemetry) •Flowing Side Water Saturated Glycol The two main components: •Heated Glycol Bath •3 Phase Separator Heated Flash Separator VRU (Vapor Recovery Unit) Water From One GPU EBU (Enclosed Burner Unit) Receives condensate from all GPUs Compresses vapors off tanks on site. Used to flash off any gas Burns off any excess vapors that the and Heated Flash Separator remaining in condensate. Water VRU cannot recover . Pig Receiver Gas sent to one GPU supply from only one GPU Mark West Processing Catches pig Plant Tanks Houston 1, 2, and 3 Processing Plants De-Ethanizer Residue Gas Compression Sales Line Stores condensate and Gas gets divided between these 3 plants depending on inlet flow rate Removes residue gas from C3+ (propane water until truck haul . Slug Catchers Compressed to 700 psi Leaves plant with rating of 1135 BTU/Mscf and capacity of each plant and heavier) components Vapors sent to VRU. Allows for fluid dropout Isobutane Storage Tanks Capacity: Houston 1: 60 MMscf/d Stores Isobutane on site until Houston 2: 100 MMscf/d Product Tank Propane Storage Tanks hauled by truck Houston 3: 200 MMscf/d Stores liquid propane and is used to Stores propane on site until hauled reflux back into the De-Propanizer by truck Product Tank Dehydrator Stores liquid Isobutane and is used to reflux back into the Removes water that may be in the gas Condensing Fans De-Isobutanizer using triethylene gylcol Cools gas into liquid form Condensing Fans Cooler Reflux Cools gas into liquid form Reflux Cools gas to approximately 0°F Propane Stabilizer Natural Gasoline Tanks One product from De-Propanization Flashes gas off of NGLs from the slug with a 98-99% pure propane rating Storage until hauled off by trucks Isobutane catchers Expander Condensed and sent to Gas expands from 900 psi to 270 psi. storage tanks Necessary for most accurate fluid distillation. De-Propanizer De-Butanizer De-Isobutanizer Removes propane from C4+ (butane Produces natural gasoline from Separates Normal Butane from and heavier) components butane and heavier components Isobutane Normal Butane Condensed and sent to storage tanks Hot Oil Heaters Heats the oil that will be used by Condensing Fans distillation towers to 470°F Cools gas into liquid form Product Tank Reflux Stores liquid N-Butane and is used to reflux back into the De-Butanizer N-Butane Storage Tanks Stores N-Butane on site until hauled by truck
  • 2. Legend Well Pad Site Gas Water NGLs/ Condensate Gas, Condensate, and Water Heated Glycol Bath 3 Phase Separator Used to heat liquids and gas coming from Separates gas, wellhead before and condensate and water. Gas Outlet after automatic choke 3 separate outlets. Pig Launcher/ Pipeline Metered and sent along the Mark Headed to Mark West West gathering Compressor Station system Wellhead GPU (Gas Processing Unit) •Casing Wing Valves Used to separate gas from Flow Lines •Primary Valves water and condensate. •Secondary Valves Multiple GPUs per well pad. •4” Schedule 160 •Tubing Wing Valves •4” Schedule 80 •Smart Side The two main components: (Telemetry) •Heated Glycol Bath •Flowing Side •3 Phase Separator Water From One GPU Heated Flash Separator VRU (Vapor Recovery Receives condensate Unit) EBU (Enclosed Burner Unit) from all GPUs on site. Used to flash off any gas Compresses vapors off Burns off any excess vapors remaining in tanks and Heated Flash that the VRU cannot recover condensate. Water Separator . supply from only one Gas sent to one GPU GPU Tanks Stores condensate and water until truck haul . Vapors sent to VRU.
  • 3. Legend Gas Mark West Compressor Station Water NGLs/ Condensate Gas, Condensate, and Water Pig Receiver Tanks Catches pig from well pad All liquids from separators and slug catchers sent here to be hauled away by trucks Slug Catchers Compressor After Separator Allows for fluid dropout 1200 hp 3 stage Ariel Compressor Separates any triethylene glycol or other liquids from For each stage gas goes thru: gas •Scrubber pot •Throw •Cooling Fan Inlet Separator Separates liquids from gas Gas Meter Coalescer Gets metered and then sent Separates entrained fluids to Mark West processing from compression process plant Reboiler Dehydrator Pig Launcher/Pipeline Pure Glycol Keeps triethylene glycol at Removes water that may be Heads to Mark West 370-400°F and boils off any in the gas using triethylene Processing Plant water in glycol glycol Water Saturated Glycol
  • 4. Pig Receiver Houston 1, 2, and 3 De-Ethanizer Catches pig from Residue Gas Processing Plants Removes residue gas Sales Line compressor station Compression Gas gets divided between from C3+ (propane Leaves plant with rating of Compressed to 700 these 3 plants depending and heavier) 1135 BTU/Mscf psi on inlet flow rate and components capacity of each plant Slug Catchers Allows for fluid Capacity: dropout Houston 1: 60 MMscf/d Product Tank Propane Storage Houston 2: 100 MMscf/d Stores liquid Tanks Houston 3: 200 MMscf/d propane and is used Stores propane on site to reflux back into until hauled by truck Isobutane Storage Tanks the De-Propanizer Stores Isobutane on site until hauled by truck Dehydrator Removes water that Condensing Fans may be in the gas using Cools gas into liquid triethylene gylcol form Product Tank Stores liquid Isobutane and is used to reflux back into the De-Isobutanizer Stabilizer Propane Reflux Cooler One product from Natural Gasoline Flashes gas off of Cools gas to Tanks Reflux NGLs from the slug De-Propanization Condensing Fans approximately 0°F with a 98-99% pure Storage until hauled catchers Cools gas into liquid form propane rating off by trucks Isobutane Expander Condensed and sent to Gas expands from 900 De-Propanizer De-Butanizer storage tanks psi to 270 psi. De-Isobutanizer Removes propane Produces natural Necessary for most + (butane Separates Normal from C4 gasoline from butane accurate fluid Butane from and heavier) and heavier distillation. Isobutane components components Normal Butane Condensed and sent to storage tanks Condensing Fans Cools gas into liquid form Hot Oil Heaters Heats the oil that will be used by distillation Product Tank towers to 470°F Stores liquid N-Butane Reflux and is used to reflux back into the De-Butanizer Legend Gas N-Butane Storage Tanks Water NGLs/ Condensate Stores N-Butane on site Gas, Condensate, and Water Mark West Processing Plant until hauled by truck

Editor's Notes

  1. Designed to Print first page only at 42” x 60”For printing subsets (slides 2-4) see _______Hyperlinks available on subsets for accompanying information slides