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The Complete Motors Solution
ERIKS and WEG
2
Electric motors and drives are used
throughout industry to produce rotary
power, which in turn is used for a wide
range of applications, such as pumping,
air moving, bulk handling, conveying,
winding, stirring or processing.
Energy-saving motors
As industry’s workhorses, electric
motors consume around 66% of all
energy used by the industrial sector.
So their efficiency – or lack of it – has
a major influence on industry’s energy
costs and productivity. It also directly
affects the world’s energy use and
carbon dioxide emissions.
The EU Minimum Energy Performance
Standard (MEPS) scheme for new
electric motors is predicted to lead to
the replacement of approximately 30
million industrial motors in Europe alone,
saving 5.5 billion kilowatt-hours of
electricity per annum, and reducing CO2
emissions by 3.4 million tonnes.
WHAT DRIVES INDUSTRY?
Industry consumes around 42% of the world’s
electricity. Of that 42%, around two-thirds
is consumed by electric motors and drives.
Which is why they are not only the main drivers
of industry, but also the primary consumers of
energy in Europe and worldwide.
3
Motor size	 Running cost+
1.5kW		 Over £25/week
4.0kW		 Over £270/month
37.0kW		 Over £28,000/year
132kW		 Over £1.8m/15 years
Cutting the cost of ownership
Electric motors and drives are of critical importance in the daily operation of
industrial plant and facilities. Meanwhile, the energy-efficiency and carbon
emissions regulations and legislation which govern them are continually changing
and evolving. So having a motors and drives partner with know-how is essential to
optimising your plant availability, reducing costly downtime, ensuring compliance,
and helping you achieve the lowest possible Total Cost of Ownership.
UK Electricity demand by sector*
Total demand: 373,755 GWh
Industry demand: 98,007 GWh
*Ref: Digest of UK Energy Statistics (DUKES) 2014
INDUSTRY
26%
ENERGY
COST
97%
Money-saving motors
When the Europe-wide consumption figures and
energy costs are scaled down to one motor, at
one site, the figures are even more revealing.
The Total Cost of Ownership of an electric motor
can be broken down as follows:
n	 Energy cost – 97%
n	 Purchase price – 2%
n	 Maintenance – 1%
It’s hardly surprising that, within just one month,
the running costs of a single motor can easily
exceed its purchase cost.
Domestic 30%
Commercial 21%
Losses 8%
Fuel Industries 8%
Public
Administration 5%
Transport 1%
Agriculture 1%
Other Industries 37%
Chemicals 18%
Engineering 19%
Food 11%
Paper 11%
Iron and Steel 4%
+Based on continuous running, IE1 efficiencies and
energy at £0.08/kWh
4
Achieving the lowest Total Cost of Ownership
for your electric motors requires reliable
resources and expert support at every stage
of your motor review or purchasing cycle.
ERIKS and WEG offer a whole-life supply
chain from specification and design through
to manufacture, customisation, assemblies,
installation, commissioning and ongoing
maintenance.
Replace
Choose to replace your failed motor
and we can offer next-day delivery
or same day courier service on high
efficiency WEG motors up to 250kW.
The ‘personalised’ stocking profile of
our local network means we can deliver
within hours in many cases.
Our delivery service is also supported
by a full installation service covering
electrical and mechanical requirements,
laser alignment, DC to AC conversions
and inverter installations.
For more information see pages 8  9
WHOLE-LIFE MOTOR
MANAGEMENT FROM
ERIKS AND WEG
Local service, nationally
Wherever you are in the UK, you can rely on ERIKS and WEG to provide the
products and support you need.
Motors of up to 250kW are held both centrally and locally, for rapid supply from
stock. And with over 60 strategically located service centres, plus 26 repair
workshops UK-wide, you can expect local, expert, technical and application
support. A team for large projects can be called on when the scale of your
installation and application demands a complete end-to-end service.
Complete capability
Together, ERIKS and WEG provide a complete solution for your AC, DC, slip ring,
HV, MV and LV electric motor requirements, variable speed drives and gearboxes.
5
Repair
Our nationwide network of 26
workshops offers state-of-the-art
repairs and a 24/7/365 emergency
call-out service for all brands and
types of electric motors.
ERIKS is the approved WEG repairer,
and our trained, skilled and certified
engineers are available to work on-site
or in the ERIKS workshops.
For more information see page 11
Maintain
ERIKS’ unique ‘solution neutral’
approach, Condition Monitoring
expertise and asset management
capabilities, ensure cost-effective
maintenance of not just the motor
but the whole machine.
For more information see page 12
Upgrade
When choosing a new drive system or
reviewing an existing application, ERIKS
can work with you to identify the most
suitable solution based on Total Cost of
Ownership covering capital expenditure,
operating and maintenance costs taking
into account your performance and
reliability requirements. What really
matters is the Return On Investment.
This holistic approach gives peace of
mind over the long term when evaluating
whether to adopt new technologies.
For more information see page 10
Making it e-asy
Our e-commerce and EDI systems
make it quicker and easier for you
to work with ERIKS and WEG, from
initial ordering to final payment.
We can also link with your own
systems to ensure total synergy,
transparency and efficiency.
Did you know?
WEG annually invests an
average of 2.5% of net
income in research and
development. The result
is a range of motors and
drives which leads the way in
engineering innovation and
energy efficiency.
6
Before the EU introduced the EuP Directive to
make the efficiency levels of motors mandatory,
the International Electrotechnical Commission
laid down a voluntary standard for efficiency.
For a market-leading and responsible
manufacturer such as WEG, this was the
driver for increasing the pace of product
development, leading to innovative
energy-efficiency solutions
which had proved themselves even
before the legislation came into force.
IEC 60034-30:2008 Rotating electrical
machines – Part 30:
Efficiency classes of single-speed,
three-phase, cage-induction
motors. The Standard defines three
International Efficiency (IE) classes
for the motors:
n	IE1 – Standard efficiency. Efficiency
levels similar to the previous
European CEMEP
Eff2 class
n	 IE2 – High efficiency. Efficiency
levels similar to previous CEMEP
Eff1 class, and identical to USA
Epact levels for 60Hz motors
n	IE3 – Premium efficiency. A new
class in Europe, identical to the
USA NEMA Premium class for
60Hz motors
n	IE4 – Super Premium Efficiency, the
latest classification. Exceeds IE3 and
USA NEMA Premium class
SETTING THE
STANDARD
Making it law
The European Union has now brought the Standard into law. All new electric
motors made in or imported into the European Union must meet the efficiency
ratings below, with effect from the following dates:
IE2 0.75 – 375kW 1st June 2011
IE3 7.5 – 375kW (IE2 with VSD) 1st January 2015
IE3 0.75 – 375kW (IE2 with VSD) 1st January 2017
6
7
MOVING MOTORS
FORWARD
The new concept in
electric motors
The WEG W22 electric motor combines
high-performance with maximum
energy efficiency and a low Total Cost
of Ownership.
n	Constant efficiency from 75% up to
nominal load, guaranteeing energy
savings and reduced payback period
n	 10–40% energy loss reductions
n	Top, right or left mounting options
for the terminal box, without
complete disassembly of the motor,
reduce modification time and
stockholding requirements
n	Cast iron construction at WEG
owned foundries ensures maximum
durability and high performance,
even in aggressive operating
conditions
n	Innovative fan cover design for
increased impact resistance
n	 Increased bearing heat dissipation
n	Unique WISE insulation system,
allowing VFD operation up to 575V
without modification – for greater
versatility and extended motor life
n	New WEG motors using the
innovative W22 platform are already
in development, including new
permanent magnet motors, Exd
motors, and compact eco designed
motors providing greater output in a
smaller frame size
8
IE2
All WEG motors now exceed the
requirements of the mandatory
IE2 energy-efficiency standard for
electric motors.
IE3
Although the higher IE3 standard
has now come into force in January
2015, WEG has had a full range
of Premium Efficiency IE3 motors
available since 2011.
IE4
No date has yet been confirmed for
the introduction of a mandatory IE4
rating, but a super-premium efficiency
cast iron frame WEG IE4 motor is
already available.
As a world leader in the design and delivery of industrial motors, WEG’s
focus is not only on helping you to meet new IE3 standards, but also on
developing motors with the highest efficiency ratings in the market – to
help reduce your energy usage and your costs.
THE FULL WEG
MOTORS RANGE
W21 Aluminium Range
nn 0.12 - 37kW
nn Efficiencies IE2 / IE3
nn Frames 63 to 200
nn Multimount frame
W22 Cast Iron Range
nn 0.12 - 500kW
nn Efficiencies IE2 / IE3 / IE4
nn Frames 63 to 355
nn Low running cost
9
IE5
The WEG WQuattro line, with
outputs from 0.37-7.5kW, is a
hybrid motor with squirrel cage
rotor, which exceeds IE4 efficiency
levels. Suitable for direct
on-line state.
Wmagnet Drive System
A super-premium efficiency
permanent magnet motor with
a frequency inverter. Ideal for
applications demanding variable
speeds, low noise levels and
reduced motor size.
WEG Variable
Speed Drives
For most machines slowing them down
by 10% will use 10% less power.
For machines with centrifugal loads
(fans and pumps) slowing them down
by 10% will use 27% less power.
A 20% reduction in speed will use
49% less power therefore almost
halving energy consumption.
To complement their electric motor
ranges WEG offer an extensive range
of variable speed drives covering
power ratings from 0.18 to 630kW.
Combining application know-how
and energy saving technology
ERIKS can help you achieve your
energy saving targets.
With the additional benefit of a
drive that is perfectly matched to
the electric motor from the same
manufacturer and an extended 3-year
warranty, a drive and motor package
from ERIKS  WEG is a perfect
combination to deliver lower Total Cost
of Ownership.
W22 WIMES Range
nn WIMES - Water Industry 	
Standard Compliant
nn 0.12 - 500kW
nn Efficiencies IE2 / IE3
nn Frames 63 to 355
nn 3 Year Warranty
W22X ATEX Range
nn 0.12 - 400kW
nn Efficiencies IE1 / IE2 / IE3
nn Frames 63 to 355
nn ATEX Certified for Gas 		
 Dust Groups
High Voltage Range
nn Outputs up to 20,000kW
nn Voltage up to 13,800V
nn Multiple design options and
configurations
nn Tailored to the application
W Quattro / W Magnet Ranges
nn 0.37 - 160kW
nn Efficiencies up to IE5
nn Frames 80 to 250
nn Hybrid and Permanent Magnet
Solutions
10
REPAIR OR REPLACE?
The calculator uses basic data about
your current motor and application:
n	Existing motor efficiency grade
n	Motor power and speed
n	Annual operation hours
n	Motor running load
n	Type of failure
From this the Total Cost of
Ownership tool calculates a number
of factors including:
n	Annual running cost
n	Carbon footprint
(CO2 tonnes/annum)
n	Energy usage (kWh)
It then extrapolates these figures to
provide the cost – over any term from
one year to twenty – of repairing and
running the existing motor, and of
replacing it with a minimum efficiency,
or premium efficiency motor.
The calculation even takes into account
the Enhanced Capital Allowance claim
value and the end-of-life scrap value,
to give you a set of figures to help you
make a fully-informed repair, replace or
upgrade decision.
Calculating the cost
When a motor fails, the priority is to get
production back online – and that is always
ERIKS’ priority too. But either at the time of
failure or later, ERIKS know-how and the ERIKS
Total Cost of Ownership (TCO) online calculator
can help you decide whether you have more
options for a longer-term, added
value solution.
11
Our trained, skilled and certified
engineers are available to work on-site
or in the ERIKS workshops. In either
case, they will operate as an extension
of your own team, to achieve the most
efficient working processes and most
effective results for:
n	Extraction
n	 Installation
n	Commissioning (both electrical and
mechanical of all aspects)
n	 Alignment
n	 Maintenance
Repair capability		
n	24/7/365 emergency
call-out service
n	 Most standard AC machines
repaired within 24 hours
n	To best practice standards
(including AEMT and EASA)
n	 Controlled burn-out ovens
n	Solvent-free varnish
n	On-site repair if possible
(overhauls, bearing changes etc.)
n	12-month warranty
We offer specialist motor repairs for:
n	AC/DC servos
n	 Spindles
n	 Steppers
n	Electronically-controlled
REPAIR
Our nationwide network of 26 workshops
offers state-of-the-art repairs and a 24/7/365
emergency call-out service for all brands
and types of electric motors, including AC,
DC, slip ring, LV, MV, HV, single and three phase,
up to 13.8kV.
11
12
TAKING CARE OF
YOUR MOTORS
ERIKS’ unique ‘solution neutral’
approach to caring for your motors
ensures you are always recommended
the most cost-effective solution. In
addition, ERIKS’ Condition Monitoring
expertise and asset management
capabilities can help you avoid motor
maintenance issues turning into major
problems. ERIKS’ comprehensive
product knowledge covers not just your
motor but the whole machine – from
motor to drive chain, and from gearbox
and bearings to lubricants and electrics.
Condition Monitoring
ERIKS Condition Monitoring collects,
stores, compares and analyses key
variables from your machines, enabling
you to assess their health. Then, if
failures or deviations from the norm are
detected, ERIKS’ know-how comes
into play, to diagnose the cause and
prescribe the cure.
ERIKS Asset Guard installed condition-
based monitoring systems are available
as Asset Guard and Asset Guard Plus.
Asset Guard
n	Time based readings
n	Warning if pre-set parameter
exceeded
n	Text or email warnings
Asset Guard Plus using the ERIKS
Know-how Cloud
n	Continual readings
n	Warning of intermittent incidents
n	 Trend identification
n	Text or email warnings
n	Safe shutdown
n	Asset performance data
n	Diagnostic and prognostic
evaluation (when linked to the
ERIKS Know-how Cloud)
By taking advantage of ERIKS
Condition Monitoring and the Asset
Guard system, you can make planned,
proactive decisions, to:
n	Avoid catastrophic failure
n	Minimise downtime
n	Achieve environmental and safety
compliance
12
13
Working in partnership with you and
with each other, ERIKS and WEG can
help you to evaluate your motors, assess
your current practices, and discover the
potential for improved reliability, reduced
energy use, or lower costs.
This may be a case of our engineers,
in consultation with you, developing
new motor programmes for your site,
ensuring motors are not over or under
sized for their use, or modifying or
re-engineering motors to better suit
their application.
Managing your motors
The ERIKS Paragon asset tracking
and motor management system helps
ERIKS and customers to keep a close
eye on assets, to enable more timely
maintenance and more effective repairs.
Information on the physical attributes
of assets, and their location, is stored
for easy access, alongside stocking
information for the same motors, to
speed up sourcing when a replacement
is required.
The motor management system also
holds a record of repairs carried out
on each asset, including a note of
what failed, how often it fails, and
what action has been taken to prevent
future failure. By highlighting causes of
failure, whether they were installation
specific or due to a poor maintenance
plan, comprehensive statistics can be
produced to help improve the lifecycle
of maintained assets.
A customer extranet provides access to
the application, 24/7/365.
Be prepared
Effective predictive maintenance can
increase production line productivity by
up to 15%.
ERIKS’ predictive maintenance services
and systems can be used alongside
the motor management system, to help
determine when assets are likely to fail,
as well as making it easier to identify
process improvements to delay or
prevent failure, and to cut losses due to
wastage and inefficiencies.
MAKING THE MOST
OF YOUR MOTORS
One of the greatest threats to efficiency and
productivity is when your motors come to a halt.
Not in their operation, but in their development.
Continuing innovation in motor design means
frequent reappraisal of your motor fleet is
essential to achieve maximum efficiency and
minimum Total Cost of Ownership.
14
Through a number of essential
processes, ERIKS can help you to
identify the right motor and assess the
returns, and help you to manage and
maintain your installed motor assets
on-site, with expert technical support
and asset management.
SINGLE OR RETURN?
When choosing a new motor,
the single capital expenditure
represented by the purchase price
should not be the most important
criterion. What really matters is the
Return On Investment.
15
5
Energy appraisal
A one-size-fits-all motor policy is not
always practical or sensible. To assess
your specific situation our engineers
carry out a basic motor appraisal using
a 5-step approach:
1.	Site visit to assess installed
base and processes
2.	Identification of up to 5 motor-
driven applications for investigation
3.	Provision of theoretical repair/
replace/upgrade illustration based
on available options
4.	Review of existing stock,
replenishment, and repair/
replace policies
5.	Introduction of ERIKS’ motor
management options (Repair/
Replace, TCO)
Using this method we can help
determine the right choice for you,
based on your specific situation,
without bias towards any particular
solution.
Application assessment
An in-depth assessment of your
application, based on ERIKS’ product
and application know-how, will enable
simplification and greater efficiency.
This simplification and efficiency also
extends to your supply chain, with
ERIKS as a sole partner covering 10
core competences and replacing your
existing plethora of suppliers.
Your next step
Your next step towards a more efficient
motor fleet is to contact ERIKS.
Together with WEG, we offer the
complete motor solution. Simply email
drives.enquiries@eriks.co.uk or call
0845 006 6000
15
UNREGISTERED
ERIKS UK
Amber Way, Halesowen,
West Midlands, B62 8WG
www.eriks.co.uk
Call 0845 006 6000 ERIKS Dublin
00353 1856 8540
ERIKS Cork
00353 21 4232204
ERIKS Belfast
02890 612416

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The Complete Motor Solution - WEG and ERIKS

  • 1. The Complete Motors Solution ERIKS and WEG
  • 2. 2 Electric motors and drives are used throughout industry to produce rotary power, which in turn is used for a wide range of applications, such as pumping, air moving, bulk handling, conveying, winding, stirring or processing. Energy-saving motors As industry’s workhorses, electric motors consume around 66% of all energy used by the industrial sector. So their efficiency – or lack of it – has a major influence on industry’s energy costs and productivity. It also directly affects the world’s energy use and carbon dioxide emissions. The EU Minimum Energy Performance Standard (MEPS) scheme for new electric motors is predicted to lead to the replacement of approximately 30 million industrial motors in Europe alone, saving 5.5 billion kilowatt-hours of electricity per annum, and reducing CO2 emissions by 3.4 million tonnes. WHAT DRIVES INDUSTRY? Industry consumes around 42% of the world’s electricity. Of that 42%, around two-thirds is consumed by electric motors and drives. Which is why they are not only the main drivers of industry, but also the primary consumers of energy in Europe and worldwide.
  • 3. 3 Motor size Running cost+ 1.5kW Over £25/week 4.0kW Over £270/month 37.0kW Over £28,000/year 132kW Over £1.8m/15 years Cutting the cost of ownership Electric motors and drives are of critical importance in the daily operation of industrial plant and facilities. Meanwhile, the energy-efficiency and carbon emissions regulations and legislation which govern them are continually changing and evolving. So having a motors and drives partner with know-how is essential to optimising your plant availability, reducing costly downtime, ensuring compliance, and helping you achieve the lowest possible Total Cost of Ownership. UK Electricity demand by sector* Total demand: 373,755 GWh Industry demand: 98,007 GWh *Ref: Digest of UK Energy Statistics (DUKES) 2014 INDUSTRY 26% ENERGY COST 97% Money-saving motors When the Europe-wide consumption figures and energy costs are scaled down to one motor, at one site, the figures are even more revealing. The Total Cost of Ownership of an electric motor can be broken down as follows: n Energy cost – 97% n Purchase price – 2% n Maintenance – 1% It’s hardly surprising that, within just one month, the running costs of a single motor can easily exceed its purchase cost. Domestic 30% Commercial 21% Losses 8% Fuel Industries 8% Public Administration 5% Transport 1% Agriculture 1% Other Industries 37% Chemicals 18% Engineering 19% Food 11% Paper 11% Iron and Steel 4% +Based on continuous running, IE1 efficiencies and energy at £0.08/kWh
  • 4. 4 Achieving the lowest Total Cost of Ownership for your electric motors requires reliable resources and expert support at every stage of your motor review or purchasing cycle. ERIKS and WEG offer a whole-life supply chain from specification and design through to manufacture, customisation, assemblies, installation, commissioning and ongoing maintenance. Replace Choose to replace your failed motor and we can offer next-day delivery or same day courier service on high efficiency WEG motors up to 250kW. The ‘personalised’ stocking profile of our local network means we can deliver within hours in many cases. Our delivery service is also supported by a full installation service covering electrical and mechanical requirements, laser alignment, DC to AC conversions and inverter installations. For more information see pages 8 9 WHOLE-LIFE MOTOR MANAGEMENT FROM ERIKS AND WEG Local service, nationally Wherever you are in the UK, you can rely on ERIKS and WEG to provide the products and support you need. Motors of up to 250kW are held both centrally and locally, for rapid supply from stock. And with over 60 strategically located service centres, plus 26 repair workshops UK-wide, you can expect local, expert, technical and application support. A team for large projects can be called on when the scale of your installation and application demands a complete end-to-end service. Complete capability Together, ERIKS and WEG provide a complete solution for your AC, DC, slip ring, HV, MV and LV electric motor requirements, variable speed drives and gearboxes.
  • 5. 5 Repair Our nationwide network of 26 workshops offers state-of-the-art repairs and a 24/7/365 emergency call-out service for all brands and types of electric motors. ERIKS is the approved WEG repairer, and our trained, skilled and certified engineers are available to work on-site or in the ERIKS workshops. For more information see page 11 Maintain ERIKS’ unique ‘solution neutral’ approach, Condition Monitoring expertise and asset management capabilities, ensure cost-effective maintenance of not just the motor but the whole machine. For more information see page 12 Upgrade When choosing a new drive system or reviewing an existing application, ERIKS can work with you to identify the most suitable solution based on Total Cost of Ownership covering capital expenditure, operating and maintenance costs taking into account your performance and reliability requirements. What really matters is the Return On Investment. This holistic approach gives peace of mind over the long term when evaluating whether to adopt new technologies. For more information see page 10 Making it e-asy Our e-commerce and EDI systems make it quicker and easier for you to work with ERIKS and WEG, from initial ordering to final payment. We can also link with your own systems to ensure total synergy, transparency and efficiency. Did you know? WEG annually invests an average of 2.5% of net income in research and development. The result is a range of motors and drives which leads the way in engineering innovation and energy efficiency.
  • 6. 6 Before the EU introduced the EuP Directive to make the efficiency levels of motors mandatory, the International Electrotechnical Commission laid down a voluntary standard for efficiency. For a market-leading and responsible manufacturer such as WEG, this was the driver for increasing the pace of product development, leading to innovative energy-efficiency solutions which had proved themselves even before the legislation came into force. IEC 60034-30:2008 Rotating electrical machines – Part 30: Efficiency classes of single-speed, three-phase, cage-induction motors. The Standard defines three International Efficiency (IE) classes for the motors: n IE1 – Standard efficiency. Efficiency levels similar to the previous European CEMEP Eff2 class n IE2 – High efficiency. Efficiency levels similar to previous CEMEP Eff1 class, and identical to USA Epact levels for 60Hz motors n IE3 – Premium efficiency. A new class in Europe, identical to the USA NEMA Premium class for 60Hz motors n IE4 – Super Premium Efficiency, the latest classification. Exceeds IE3 and USA NEMA Premium class SETTING THE STANDARD Making it law The European Union has now brought the Standard into law. All new electric motors made in or imported into the European Union must meet the efficiency ratings below, with effect from the following dates: IE2 0.75 – 375kW 1st June 2011 IE3 7.5 – 375kW (IE2 with VSD) 1st January 2015 IE3 0.75 – 375kW (IE2 with VSD) 1st January 2017 6
  • 7. 7 MOVING MOTORS FORWARD The new concept in electric motors The WEG W22 electric motor combines high-performance with maximum energy efficiency and a low Total Cost of Ownership. n Constant efficiency from 75% up to nominal load, guaranteeing energy savings and reduced payback period n 10–40% energy loss reductions n Top, right or left mounting options for the terminal box, without complete disassembly of the motor, reduce modification time and stockholding requirements n Cast iron construction at WEG owned foundries ensures maximum durability and high performance, even in aggressive operating conditions n Innovative fan cover design for increased impact resistance n Increased bearing heat dissipation n Unique WISE insulation system, allowing VFD operation up to 575V without modification – for greater versatility and extended motor life n New WEG motors using the innovative W22 platform are already in development, including new permanent magnet motors, Exd motors, and compact eco designed motors providing greater output in a smaller frame size
  • 8. 8 IE2 All WEG motors now exceed the requirements of the mandatory IE2 energy-efficiency standard for electric motors. IE3 Although the higher IE3 standard has now come into force in January 2015, WEG has had a full range of Premium Efficiency IE3 motors available since 2011. IE4 No date has yet been confirmed for the introduction of a mandatory IE4 rating, but a super-premium efficiency cast iron frame WEG IE4 motor is already available. As a world leader in the design and delivery of industrial motors, WEG’s focus is not only on helping you to meet new IE3 standards, but also on developing motors with the highest efficiency ratings in the market – to help reduce your energy usage and your costs. THE FULL WEG MOTORS RANGE W21 Aluminium Range nn 0.12 - 37kW nn Efficiencies IE2 / IE3 nn Frames 63 to 200 nn Multimount frame W22 Cast Iron Range nn 0.12 - 500kW nn Efficiencies IE2 / IE3 / IE4 nn Frames 63 to 355 nn Low running cost
  • 9. 9 IE5 The WEG WQuattro line, with outputs from 0.37-7.5kW, is a hybrid motor with squirrel cage rotor, which exceeds IE4 efficiency levels. Suitable for direct on-line state. Wmagnet Drive System A super-premium efficiency permanent magnet motor with a frequency inverter. Ideal for applications demanding variable speeds, low noise levels and reduced motor size. WEG Variable Speed Drives For most machines slowing them down by 10% will use 10% less power. For machines with centrifugal loads (fans and pumps) slowing them down by 10% will use 27% less power. A 20% reduction in speed will use 49% less power therefore almost halving energy consumption. To complement their electric motor ranges WEG offer an extensive range of variable speed drives covering power ratings from 0.18 to 630kW. Combining application know-how and energy saving technology ERIKS can help you achieve your energy saving targets. With the additional benefit of a drive that is perfectly matched to the electric motor from the same manufacturer and an extended 3-year warranty, a drive and motor package from ERIKS WEG is a perfect combination to deliver lower Total Cost of Ownership. W22 WIMES Range nn WIMES - Water Industry Standard Compliant nn 0.12 - 500kW nn Efficiencies IE2 / IE3 nn Frames 63 to 355 nn 3 Year Warranty W22X ATEX Range nn 0.12 - 400kW nn Efficiencies IE1 / IE2 / IE3 nn Frames 63 to 355 nn ATEX Certified for Gas Dust Groups High Voltage Range nn Outputs up to 20,000kW nn Voltage up to 13,800V nn Multiple design options and configurations nn Tailored to the application W Quattro / W Magnet Ranges nn 0.37 - 160kW nn Efficiencies up to IE5 nn Frames 80 to 250 nn Hybrid and Permanent Magnet Solutions
  • 10. 10 REPAIR OR REPLACE? The calculator uses basic data about your current motor and application: n Existing motor efficiency grade n Motor power and speed n Annual operation hours n Motor running load n Type of failure From this the Total Cost of Ownership tool calculates a number of factors including: n Annual running cost n Carbon footprint (CO2 tonnes/annum) n Energy usage (kWh) It then extrapolates these figures to provide the cost – over any term from one year to twenty – of repairing and running the existing motor, and of replacing it with a minimum efficiency, or premium efficiency motor. The calculation even takes into account the Enhanced Capital Allowance claim value and the end-of-life scrap value, to give you a set of figures to help you make a fully-informed repair, replace or upgrade decision. Calculating the cost When a motor fails, the priority is to get production back online – and that is always ERIKS’ priority too. But either at the time of failure or later, ERIKS know-how and the ERIKS Total Cost of Ownership (TCO) online calculator can help you decide whether you have more options for a longer-term, added value solution.
  • 11. 11 Our trained, skilled and certified engineers are available to work on-site or in the ERIKS workshops. In either case, they will operate as an extension of your own team, to achieve the most efficient working processes and most effective results for: n Extraction n Installation n Commissioning (both electrical and mechanical of all aspects) n Alignment n Maintenance Repair capability n 24/7/365 emergency call-out service n Most standard AC machines repaired within 24 hours n To best practice standards (including AEMT and EASA) n Controlled burn-out ovens n Solvent-free varnish n On-site repair if possible (overhauls, bearing changes etc.) n 12-month warranty We offer specialist motor repairs for: n AC/DC servos n Spindles n Steppers n Electronically-controlled REPAIR Our nationwide network of 26 workshops offers state-of-the-art repairs and a 24/7/365 emergency call-out service for all brands and types of electric motors, including AC, DC, slip ring, LV, MV, HV, single and three phase, up to 13.8kV. 11
  • 12. 12 TAKING CARE OF YOUR MOTORS ERIKS’ unique ‘solution neutral’ approach to caring for your motors ensures you are always recommended the most cost-effective solution. In addition, ERIKS’ Condition Monitoring expertise and asset management capabilities can help you avoid motor maintenance issues turning into major problems. ERIKS’ comprehensive product knowledge covers not just your motor but the whole machine – from motor to drive chain, and from gearbox and bearings to lubricants and electrics. Condition Monitoring ERIKS Condition Monitoring collects, stores, compares and analyses key variables from your machines, enabling you to assess their health. Then, if failures or deviations from the norm are detected, ERIKS’ know-how comes into play, to diagnose the cause and prescribe the cure. ERIKS Asset Guard installed condition- based monitoring systems are available as Asset Guard and Asset Guard Plus. Asset Guard n Time based readings n Warning if pre-set parameter exceeded n Text or email warnings Asset Guard Plus using the ERIKS Know-how Cloud n Continual readings n Warning of intermittent incidents n Trend identification n Text or email warnings n Safe shutdown n Asset performance data n Diagnostic and prognostic evaluation (when linked to the ERIKS Know-how Cloud) By taking advantage of ERIKS Condition Monitoring and the Asset Guard system, you can make planned, proactive decisions, to: n Avoid catastrophic failure n Minimise downtime n Achieve environmental and safety compliance 12
  • 13. 13 Working in partnership with you and with each other, ERIKS and WEG can help you to evaluate your motors, assess your current practices, and discover the potential for improved reliability, reduced energy use, or lower costs. This may be a case of our engineers, in consultation with you, developing new motor programmes for your site, ensuring motors are not over or under sized for their use, or modifying or re-engineering motors to better suit their application. Managing your motors The ERIKS Paragon asset tracking and motor management system helps ERIKS and customers to keep a close eye on assets, to enable more timely maintenance and more effective repairs. Information on the physical attributes of assets, and their location, is stored for easy access, alongside stocking information for the same motors, to speed up sourcing when a replacement is required. The motor management system also holds a record of repairs carried out on each asset, including a note of what failed, how often it fails, and what action has been taken to prevent future failure. By highlighting causes of failure, whether they were installation specific or due to a poor maintenance plan, comprehensive statistics can be produced to help improve the lifecycle of maintained assets. A customer extranet provides access to the application, 24/7/365. Be prepared Effective predictive maintenance can increase production line productivity by up to 15%. ERIKS’ predictive maintenance services and systems can be used alongside the motor management system, to help determine when assets are likely to fail, as well as making it easier to identify process improvements to delay or prevent failure, and to cut losses due to wastage and inefficiencies. MAKING THE MOST OF YOUR MOTORS One of the greatest threats to efficiency and productivity is when your motors come to a halt. Not in their operation, but in their development. Continuing innovation in motor design means frequent reappraisal of your motor fleet is essential to achieve maximum efficiency and minimum Total Cost of Ownership.
  • 14. 14 Through a number of essential processes, ERIKS can help you to identify the right motor and assess the returns, and help you to manage and maintain your installed motor assets on-site, with expert technical support and asset management. SINGLE OR RETURN? When choosing a new motor, the single capital expenditure represented by the purchase price should not be the most important criterion. What really matters is the Return On Investment.
  • 15. 15 5 Energy appraisal A one-size-fits-all motor policy is not always practical or sensible. To assess your specific situation our engineers carry out a basic motor appraisal using a 5-step approach: 1. Site visit to assess installed base and processes 2. Identification of up to 5 motor- driven applications for investigation 3. Provision of theoretical repair/ replace/upgrade illustration based on available options 4. Review of existing stock, replenishment, and repair/ replace policies 5. Introduction of ERIKS’ motor management options (Repair/ Replace, TCO) Using this method we can help determine the right choice for you, based on your specific situation, without bias towards any particular solution. Application assessment An in-depth assessment of your application, based on ERIKS’ product and application know-how, will enable simplification and greater efficiency. This simplification and efficiency also extends to your supply chain, with ERIKS as a sole partner covering 10 core competences and replacing your existing plethora of suppliers. Your next step Your next step towards a more efficient motor fleet is to contact ERIKS. Together with WEG, we offer the complete motor solution. Simply email drives.enquiries@eriks.co.uk or call 0845 006 6000 15
  • 16. UNREGISTERED ERIKS UK Amber Way, Halesowen, West Midlands, B62 8WG www.eriks.co.uk Call 0845 006 6000 ERIKS Dublin 00353 1856 8540 ERIKS Cork 00353 21 4232204 ERIKS Belfast 02890 612416