Ukay Metal Ind.Pvt.Ltd. is an automotive components manufacturer located in India with 8 plants across Maharashtra and Uttarakhand. It produces injection molded plastic parts, composite parts, precision machined components, and integral skin PU foam molded seats and headrests. Ukay has over 500 machines and 800 employees and serves major automotive customers in India and globally with annual revenue of $30 million. The company focuses on continuous improvement through training programs and has received several quality and innovation awards over the past 20 years.

1. Ukay Metal Ind.Pvt.Ltd.
Excel with Passion

2. Ukay Metal Ind.Pvt.Ltd
NVH & Composites
parts
PU Foam Seats&
Head Rest
Integral Skin
PU foam molded parts
Precision
Machined
Parts
PRODUCT
CAPABLITY
Plastic Molded
parts & Assy.
GROUP
STRUCTURE
 Technical center provides support for Design validation,, Testing, Tooling and Prototype
Capability
MANAGEMENT
STRUCTURE
UKAY METAL INDUSTRIES PVT.LTD.
Mr. Rajendra Katore
MD
TS16949,
ISO 14001,
OHSAS 18001
OEM Supplier
Excel with passion
Turnover
$30 Million

3. Ukay Metal Ind.Pvt.Ltd.
 Vision:
To be a global customer oriented mega organization,
driven by proactive people, unconventional innovation,
modern technology and simplified system.
 Mission
Total Customer Satisfaction through Continual
Improvement in its Products, Processes and Systems
through Optimization in Cost.
Excel with passion

4. Ukay Metal Ind.Pvt.Ltd
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6 Plants at MIDC, Ambad, Nashik
1 Plant at Gondhe, Nashik
1 Plant at Chakan, Pune
1 plant at Haridwar
Corp.& registered office at MIDC , Ambad,
Nashik
Excel with passion

5. Ukay Metal Ind.Pvt.Ltd
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PLANT 1 - (10000Sq.Ft Area)
Tool Room
Design & Development
QA
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PLANT 2 - (90000Sq.Ft Area)
Corporate Office
Injection Moulding
Compression Moulding
Vaccum Forming
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6. Ukay Metal Ind.Pvt.Ltd
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PLANT 3 - (90000 sft)
Luggage Moulding &
Assembly
PU Foam Seat Moulding
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PLANT 4 - (20000 sft)
Paint Shop
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7. Ukay Metal Ind.Pvt.Ltd
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PLANT 5 - (25000 sft)
Upholstry- Seat covers
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PLANT 6 - (25000 sft)
NVH & Composite parts
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8. Ukay Metal Ind.Pvt.Ltd
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PLANT 7 – (10000 sft)
Soft Luggage Assembly
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PLANT 8 - (18000 sft)
NVH & Composite parts
Excel with passion

9. Ukay Metal Ind.Pvt.Ltd
Locations – UMIPL & Customers
Haridwar
Bhuj
New Delhi
Mumbai
Nashik (HO)
Ukay Metal
Manufacturing Location
& Customer Location
Pune
Zahirabad
Excel with passion
Customer Location

10. Ukay Metal Ind.Pvt.Ltd
Milestones
2013 : First prize in NPD - Godrej
2013 : Kaizen Winner State Level –CII
2013 : ISO14001/OHSAS18001 Certification – bsi.
2012 : Kaizen 2nd Runner-up - M&M
2012 : ISO/TS 16949 : 2009 Certification – bsi.
2012 : Fast Product Development Award - LEAR
2010 : Excellence Award - LEAR
2009 : ISO14001/OHSAS18001 Certification – bsi.
2009 : Best Product Unit Award - M&M
2009 : Best VAVE Award - M&M
2008 : Best VAVE Award - M&M
2004 : ISO/TS 16949 : 2002 Certification – bsi.
2000 : ISO9001 :2000
1999 : NIMA Award
1999 : Bhartiya Udyog Ratna Award
1997 : Established
TQM
8
7
6
5
4
3
1
1997
2
1999
2000
2004
2008
Excel with passion
2009
2012
2013

11. Ukay Metal Ind.Pvt.Ltd
Excel with passion

12. Ukay Metal Ind.Pvt.Ltd.
ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates
Excel with passion

13. Ukay Metal Ind. Pvt.Ltd.-Business Partners
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14. Ukay Metal Ind.Pvt.Ltd.
CRISIL Credit Rating
Excel with passion

15. Ukay Metal Ind.Pvt.Ltd.
Injection Molded Products Assy.
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16. Ukay Metal Ind.Pvt.Ltd.
Injection Molded Products
Excel with passion

17. Ukay Metal Ind.Pvt.Ltd
Vacuum Forming Products

18. Ukay Metal Ind.Pvt.Ltd.
Reaction Injection Moulding
-DCPD Creates Design freedom option
High Accuracy , Light Weight & Environment Friendly
Excel with passion

19. Ukay Metal Ind.Pvt.Ltd.
Composites Products
Excel with passion

20. Ukay Metal Ind.Pvt.Ltd
NVH Parts
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High Pressure PU Moulding machine from Italy
Acoustic/ Viscos- elastic type foam with 130 kg/CuM Density
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Used for Engine cover, Noise insulation;

21. Ukay Metal Ind.Pvt.Ltd.
NVH Parts
Excel with passion

22. Ukay Metal Ind.Pvt.Ltd
FLOOR CARPET, BONNUT INSULATION & UNDER TUNNEL ETC;

23. Ukay Metal Ind.Pvt.Ltd.
PU Foam Seats , Head Rest Assy., Sun Visor
Excel with passion

24. Ukay Metal Ind.Pvt.Ltd.
Integral Skin PU Foam Products
Excel with passion

25. Ukay Metal Ind.Pvt.Ltd.
Precision Machine parts
Excel with passion

26. Ukay -Manufacturing Facilities
 Injection Moulding
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1850 T machine
1450 T machine
660 T machine
450 T machine
200 T machine
Excel with passion

27. Injection Moulding Shop
Excel with passion

28. Ukay -Manufacturing Facilities
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Reaction Injection Moulding
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Tooling Options
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Low pressure process with low
viscosity liquids
Cavity pressure of 15 to 30 psi
Class A or Aesthetic parts( Nickel
shell or machined Aluminum)
Industrial parts( Cast Aluminum )
Prototype(Composite molds)
Molded-In Inserts are an
option with liquid moulding
Ribs & bosses can be
moulded in for stiffness and
attachments
Excel with passion

29. Compression Moulding, Water Jet Cutting & Trimming
Excel with passion

30. Robotic Water Jet forTrimming
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31. Thermo Forming
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32. PU Foam Seats
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3 nos. High Pressure Foaming
Machines
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39 mould carrier continuous running
oval conveyor line.
Automated clamps and mould
closing and opening system.
Mould heating station on mould
carriers
8 nos. Integral Skin Foaming
Machines
Semi Rigid PU Foaming Line
Vaccum Crushing equipment
Roller crushing equipments
Material Bulk Storage Racks
Excel with passion

33. Integral Skin PU Foam Moulding
Excel with passion

34. Paint Booths
Wet Paint Booths-2 nos
Dry Paint Booth-2 nos.

35. Seat Cover Upholstry
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Digitizer Equipment
CNC cloth spreading Machine
CNC cloth cutting Machine
CNC spreading
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High Speed Industrial Sewing
Machine
High Frequency PVC welding
Jigs For Stitching & Inspection
Industrial Sewing
Machine-150 nos.
CNC Cloth Cutting

36. Precison Parts Shop
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DMG Mori SeikiTurn mill
Centre
ACE Make CNC Lathe
Makino VMC Machine (4 Axis)
TAL Make VMC
Jyoti Machine
CNC Router
Ultra 3D Printer (Prototype
Machine)
Conventional Milling
Machines
Conventional Lathes
Radial drilling machines
Excel with passion

37. Precison Parts Machines
DMG Machine
Jyoti VMC Machine
Makino Machine
Water Jet Machine
Excel with passion
LT-20 CNC Lathe
EDM

38. Operational Efficiency Monitoring

39. Operational Efficiency Monitoring

40. Metrology & Quality
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Auto Melt flow Indexer
Shore A Hardness Tester for
Integral skin foam & rubber parts
Portable Hardness Tester
UTM Machine for checking Foam
Indentation, Hardness & Tensile
Test
Spectro Photometer Gloss Meter
DFT Meter
Gloss Meter
Flammability Tester
Salt Spray Cabinet
Digital Stormer Viscometer
Anemometer Air Velocity
Digital Thickness Meter
Lux Meter
Excel with passion

41. Metrology & Quality
 CMM Machine- Cimtrix AEH
Germany
 Video Measuring MachineAEH Germany
 Surface Roughness TesterCarl Zeiss
 Height Gauge-Mitutoyo
 3D Bases Arm Type CMM
AEH Germany
Excel with passion

42. Design & Development
 All the members in Design are graduate engineers.
 Senior members having experience more than 30 years in
Molding and PU Foam industry
 Custom designed design software available for design
calculations
 3D CAD Stations supported by Software:
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Catia V5R16
UG NX3
Magic's 9.45
Auto CAD
 Art CAM /Dell CAM for CNC Programming
Excel with passion

43. Logistic Management
Storage
Despatch

44. Program Management
R&D- Design, Development, Testing
& Validation
Engineering-CAD,CAM,CAE
Development –Tooling & Molds
Manufacturing Engineering
Moulding & Assembly
Logistics Management
Excel with passion

45. Customers Appreciation
Excel with passion

46. Training & Development
 Induction Training:
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Training is imparted to all internal & External (contractors, suppliers)
agencies
Safety training needs are identified according to work condition
Workers are trained before deployment in GURUKUL.
 Regular Development Program
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Use of Personal Protective Equipments (PPES)
Work permit system.
Material Handing
Basic Electrical Safety.
Housekeeping-5S
Fire fighting system.
First aid & Medical emergency at sites
General safety rules.
Accident reporting.
Excel with passion

47. Gurukul

48. Training & Development
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Behavioral training for Managers and executives
Goal Setting for Managers & Executives.
HR Impacts on Personal Life
REFORMS in Operational area through TQM techniques
Career and succession Planning for Staff
Computer literacy for all employees
Awareness on Social Responsibility
Multi Skills development
Empowerment initiative for employees
Talent Development and Retention initiatives
Corporate culture creation
Competency mapping
Soft Skills- communication, negotiations, time management , team work,
employee motivation, leadership.
Excel with passion

49. CSR Activity & Employee Motivation
 Academic Education related to the work profile , providing for all
the white collar & blue collar employees.
 Sports
 Education for all level of needed employee children - for higher
education
 Support in children's marriage function of needed employees
 Marriage gift for the Employees
 Birthday celebration of Employees
 Participate in customer CSR activities (blood donation, Nanhi
Kali, Providing Helps to Adharashrams, AIDS awareness)
 Kaizen Awards
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Awards for Best Kaizen from all Plant , Best Kaizen from Individual
plants , Highest Kaizen Plant & Certificates to all participants.

50. ENVIRONMENT
 Tree Plantations are organised jointly Management and
employees.
 World Environment day celebration.
 Conducting Environment Protection awareness programs.
 ETP at place to reuse the coolant water and Paint shop waste
water for gardening
 Rain Water Harvesting in all our new plants.
 Energy Conservation -Solar Energy for lights, Energy Audits.
 Sewerage Treatment plant.
Excel with passion

51. Health & Safety
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Regular and periodical check-ups for employees
First Aid provided at work Places with proper visibility
Ventilators installed at all plants
Safety PPE’s are provided to all employees at work place
wherever required
Fire Hydrant and Fire extinguishers System at designated
places.
Suitable Material Handling Equipment.
Material Storage system with min & max level.
5S implementation and assessment is regular practice in the
organization.
Defined FSI from all sides of Machine
Excel with passion

52. Ukay Metal Ind.Pvt.Ltd
 Contact:
Ashok Chandak
Executive Director- Business Development
UKAY METAL INDUSTRIES PVT. LTD.
F-139, MIDC Ambad,
Nasik -422012, Maharashtra, INDIA
Tele fax : +91 253-6695508
Phone: +91 253 6629460
Mobile:+91 9819920011
Email: chandak.ashok@ukayindutries.net
www.ukayindustries.co.in
Excel with passion