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Sid Snitkin
Vice-President
ARC Advisory Group
srsnitkin@arcweb.com
Asset Lifecycle Management (ALM)
A Community Worth Joining!
AIM For Excellence
2
© ARC Advisory Group
Why an ALM Community/Service …
 ARC Research Area for Over a Decade
• Coverage: EAM, FSM, PAM, PET, Plant Design, etc.
• Activities: Studies, EAS Reports, BP Research, Workshops
• Concepts: ALM, CALM, DOM, DOM Interoperability
 What Have We Learned?
• Asset Management is Critically Important in its own right
• Problems cause incredible financial costs every year
• EH&S impact can be even more important
• Issues are different and span many groups, technologies
• Many shared with manufacturing/automation
• Many outside of manufacturing/automation
• Need all groups collaborating to overcome key challenges
3
© ARC Advisory Group
DOM – A Model for ALM & Asset Performance
Optimum
Performance
Design Maintain
Operate
The Right
Capability
High
Availability
Optimal
Utilization
Optimum
Performance
X X =
Design MaintainOperate Win!
Optimum Performance Requires “Joint” Optimization!
4
© ARC Advisory Group
Focus of ALM Community/Service
Optimum
Performance
Design Maintain
Operate
ALM Focus
Manufacturing
Focus
5
© ARC Advisory Group
ALM Will Reflect the O/O View of Community
Fabricators
Construction
Contractors
Maint Service
Providers
Shareholders
Repair Shops
OEMs
Engr &
EPCs
Consumables
Financial Regulators
EH&S Regulators
Product Supply Chain
Design Maintain
Operate
Improve
OEMs & Parts
Distributors
Optimum
Performance
6
© ARC Advisory Group
 Communities for key Topics/Issues (AIM, PAM, etc.)
 On-line support: Blogs, wikis, web meetings, etc.
 Community-driven ARC Research
 Community-driven ARC Forums (Houston ALM Forum)
 Augmenting, not duplicating efforts of other groups
(OpenO&M, Fiatech, etc.)
Use ARC ALM Communities for collaborative
solving of your critical problems !
ARC’s ALM Service Will Include …
7
© ARC Advisory Group
ARC ALM Forum Houston, TX, Oct 6-8, 2008
 Presentations and panel discussions by O/Os, suppliers,
and ARC analysts - Learn what leading, companies are doing
to address ALM Issues.
 Workshops - increase your understanding of standards that
are emerging around ALM.
 Facilitated discussion groups - on key ALM topics will give
you an opportunity to work collaboratively with peers and
suppliers to identify solutions to shared problems
 Technology Showcase - learn more about specific products
and discuss your needs with technology experts
 Great opportunity for networking ! AIM For Excellence
Join the ALM Community and share
ideas at this Important Event!
8
© ARC Advisory Group
Manufacturing IT Benchmarking
… Another ARC Community Effort !
9
© ARC Advisory Group
A Manufacturing Community Challenge …
 Manufacturing IT Issues/Concerns
• How do my Systems compare with Peers - Industry/Region?
• Are my IT Investments too big, too small, just right?
• Am I addressing the right areas – opportunities & threats?
 General IT Surveys Don’t Provide the Answers
• Manufacturing IT More Complex
• Don’t Address Many Manufacturing IT Issues
• Aren’t Comprehensive Enough to Answer Real Questions
10
© ARC Advisory Group
A Manufacturing Community Solution …
 Global Database of Information Reflecting:
• IT Application/Feature Adoption by Mfgs–all Regions/Verticals
• Current State
• Planned Investments for This Year
• Likely Investments over next 3 Years
• Drivers/Targets of planned IT Investments
• Impact of Global Trends
• Business Area/Objective
 Annual Update via websurvey of users
• Comprehensive to ensure information is useful
• Selective to enable broad participation
• Benefits reflect community support
11
© ARC Advisory Group
Creates Community-shared Value –
How Are Manufacturers Reacting to Market Trends?
0 20 40 60 80 100
Market Price Erosion
Shrinking Product Lifecycles
More Product Customization
Higher Quality Requirements
Better Service Requirements
Increasing Regs & Compliance
Geographical Shifts in Market
Globalization of Operations
Globalization of Product Design
Constrained Growth
Industry Consolidation
Aging Workforce
Lack of Skilled Workforce
Rising IT Support Costs
Market Trend Impact on IT Investments
North America, Chemicals
Very big
impact
Big Impact
Important
Not
Important
12
© ARC Advisory Group
Creates Community-shared Value –
Where are they Focusing New IT Investments?
11%
4%
22%
15%
15%
7%
4%
4%
18%
Focus for IT Investments
EMEA, Automotive
Management of Customers
products and/or design
processes
Manufacturing Operations
Supply Chain
processes/practices
Risk & Regulatory Compliance
Management of Suppliers
Management and/or capabilities
of Employees
Financial Systems and/or
Financial Supply Chains
IT Systems and/or IT
Operations
13
© ARC Advisory Group
Creates Community-shared Value –
What are they hoping to accomplish?
3%
7%
11%
4%
7%
18%
14%
9%
9%
18%
Objective for IT Investments - Mfg Operations
Asia, Metals
Real-time visibility of Manufacturing
Operations
Better Genealogy Tracking
Integration of Plant & Enterprise
Better Planning & Scheduling
Lower Plant Operating Costs
Higher Plant Availability
Better EH&S Compliance
Better Investment Planning
Better Project Management
Shorter Shutdowns, Turnarounds and
Outages
14
© ARC Advisory Group
Creates Community-shared Value –
What IT Applications Do They/Will They Have?
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
FIN HR PLM-D SRM CRM Prod SCM WMS TMS GTM PLM-P EAM FSM PIT EIT
Current IT Portfolio
Latin America, Pulp & Paper
Have Plan to Acquire in This Year
Plan to Acquire within 3 Years No Plans to Acquire
Not Applicable
15
© ARC Advisory Group
Creates Community-shared Value –
Who is Adopting New Technologies/Ideas?
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
N.A. EMEA Asia L.A.
%ofRegionalSample
Manufacturing – Real-time Visibility
Pulp & Paper, Latin America
Have
Plan to Acquire in This
Year
Plan to Acquire within 3
Years
No Plans to Acquire
Not Applicable
16
© ARC Advisory Group
16%
9%
7%
4%
4%
3%
3%
2%2%2%2%
46%
CPM/MES Suppliers
Discrete Industries, North America
Applied Materials
SAP
Camstar
Visiprise
Rockwell
Siemens
IBS AG
Oracle
Activplant
Apriso
IBM SiView
Other
Creates Community-shared Value –
Whose Technology Are They Using?
17
© ARC Advisory Group
16%
9%
7%
4%
4%
3%
3%2%2%
50%
CPM/MES Suppliers
Process Industries, North America
OSISoft
Honeywell
Aspen Technology
Rockwell
Invensys
ABB
SAP
Matrikon
Emerson
Other
Creates Community-shared Value –
Whose Technology Are They Using?
18
© ARC Advisory Group
Creates Community-shared Value –
How Fast Will Adoption Occur?
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2008 2009 2011
%ofSurveySample
Real-time Visibility, 2008-2011
North America, Process Industries
Not Applicable No Plans to Acquire
Plan to Acquire within 3 Years Plan to Acquire in This Year
Have
19
© ARC Advisory Group
Thank You
For more information, contact the author at
ssnitkin@arcweb.com or visit our website at
www.arcweb.com
20
© ARC Advisory Group
Acronyms Used in This Presentation
AIM Asset Information Management
ALM Asset Lifecycle Management
Apps Software Aplications
BP Best Practice
CALM Collaborative Asset Lifecycle Management
DOM Design, Operate, Maintain
EAM Enterprise Asset Management
EAS Enterprise Advisory Services
EH&S Environmental, Health & Safety
EPC Engineer, Procure and Construct Company
Fiatech Industry Organization focused on Facility
Design, Build, Operate & Maintain
FSM Field Service Management
Info Information
A complete list is available on ARC’s Homepage: ARCweb.com
21
© ARC Advisory Group
Acronyms Used in This Presentation
OEM Original Equipment Manufacturer
O/O Owner/Operator of the Asset
OpenO&M Consortium of Standards Organizations
involved in Operations & Maintenance
OPEX Operating Expenses
PAM Predictive Asset Management
PET Process Engineering Tools
P&ID Process and Instrumentation Diagram
ROA Return on Assets
A complete list is available on ARC’s Homepage: ARCweb.com

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ARC's Sid Snitkin's ALM Presentation from ARC's 2008 Industry Forum

  • 1. Sid Snitkin Vice-President ARC Advisory Group srsnitkin@arcweb.com Asset Lifecycle Management (ALM) A Community Worth Joining! AIM For Excellence
  • 2. 2 © ARC Advisory Group Why an ALM Community/Service …  ARC Research Area for Over a Decade • Coverage: EAM, FSM, PAM, PET, Plant Design, etc. • Activities: Studies, EAS Reports, BP Research, Workshops • Concepts: ALM, CALM, DOM, DOM Interoperability  What Have We Learned? • Asset Management is Critically Important in its own right • Problems cause incredible financial costs every year • EH&S impact can be even more important • Issues are different and span many groups, technologies • Many shared with manufacturing/automation • Many outside of manufacturing/automation • Need all groups collaborating to overcome key challenges
  • 3. 3 © ARC Advisory Group DOM – A Model for ALM & Asset Performance Optimum Performance Design Maintain Operate The Right Capability High Availability Optimal Utilization Optimum Performance X X = Design MaintainOperate Win! Optimum Performance Requires “Joint” Optimization!
  • 4. 4 © ARC Advisory Group Focus of ALM Community/Service Optimum Performance Design Maintain Operate ALM Focus Manufacturing Focus
  • 5. 5 © ARC Advisory Group ALM Will Reflect the O/O View of Community Fabricators Construction Contractors Maint Service Providers Shareholders Repair Shops OEMs Engr & EPCs Consumables Financial Regulators EH&S Regulators Product Supply Chain Design Maintain Operate Improve OEMs & Parts Distributors Optimum Performance
  • 6. 6 © ARC Advisory Group  Communities for key Topics/Issues (AIM, PAM, etc.)  On-line support: Blogs, wikis, web meetings, etc.  Community-driven ARC Research  Community-driven ARC Forums (Houston ALM Forum)  Augmenting, not duplicating efforts of other groups (OpenO&M, Fiatech, etc.) Use ARC ALM Communities for collaborative solving of your critical problems ! ARC’s ALM Service Will Include …
  • 7. 7 © ARC Advisory Group ARC ALM Forum Houston, TX, Oct 6-8, 2008  Presentations and panel discussions by O/Os, suppliers, and ARC analysts - Learn what leading, companies are doing to address ALM Issues.  Workshops - increase your understanding of standards that are emerging around ALM.  Facilitated discussion groups - on key ALM topics will give you an opportunity to work collaboratively with peers and suppliers to identify solutions to shared problems  Technology Showcase - learn more about specific products and discuss your needs with technology experts  Great opportunity for networking ! AIM For Excellence Join the ALM Community and share ideas at this Important Event!
  • 8. 8 © ARC Advisory Group Manufacturing IT Benchmarking … Another ARC Community Effort !
  • 9. 9 © ARC Advisory Group A Manufacturing Community Challenge …  Manufacturing IT Issues/Concerns • How do my Systems compare with Peers - Industry/Region? • Are my IT Investments too big, too small, just right? • Am I addressing the right areas – opportunities & threats?  General IT Surveys Don’t Provide the Answers • Manufacturing IT More Complex • Don’t Address Many Manufacturing IT Issues • Aren’t Comprehensive Enough to Answer Real Questions
  • 10. 10 © ARC Advisory Group A Manufacturing Community Solution …  Global Database of Information Reflecting: • IT Application/Feature Adoption by Mfgs–all Regions/Verticals • Current State • Planned Investments for This Year • Likely Investments over next 3 Years • Drivers/Targets of planned IT Investments • Impact of Global Trends • Business Area/Objective  Annual Update via websurvey of users • Comprehensive to ensure information is useful • Selective to enable broad participation • Benefits reflect community support
  • 11. 11 © ARC Advisory Group Creates Community-shared Value – How Are Manufacturers Reacting to Market Trends? 0 20 40 60 80 100 Market Price Erosion Shrinking Product Lifecycles More Product Customization Higher Quality Requirements Better Service Requirements Increasing Regs & Compliance Geographical Shifts in Market Globalization of Operations Globalization of Product Design Constrained Growth Industry Consolidation Aging Workforce Lack of Skilled Workforce Rising IT Support Costs Market Trend Impact on IT Investments North America, Chemicals Very big impact Big Impact Important Not Important
  • 12. 12 © ARC Advisory Group Creates Community-shared Value – Where are they Focusing New IT Investments? 11% 4% 22% 15% 15% 7% 4% 4% 18% Focus for IT Investments EMEA, Automotive Management of Customers products and/or design processes Manufacturing Operations Supply Chain processes/practices Risk & Regulatory Compliance Management of Suppliers Management and/or capabilities of Employees Financial Systems and/or Financial Supply Chains IT Systems and/or IT Operations
  • 13. 13 © ARC Advisory Group Creates Community-shared Value – What are they hoping to accomplish? 3% 7% 11% 4% 7% 18% 14% 9% 9% 18% Objective for IT Investments - Mfg Operations Asia, Metals Real-time visibility of Manufacturing Operations Better Genealogy Tracking Integration of Plant & Enterprise Better Planning & Scheduling Lower Plant Operating Costs Higher Plant Availability Better EH&S Compliance Better Investment Planning Better Project Management Shorter Shutdowns, Turnarounds and Outages
  • 14. 14 © ARC Advisory Group Creates Community-shared Value – What IT Applications Do They/Will They Have? 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% FIN HR PLM-D SRM CRM Prod SCM WMS TMS GTM PLM-P EAM FSM PIT EIT Current IT Portfolio Latin America, Pulp & Paper Have Plan to Acquire in This Year Plan to Acquire within 3 Years No Plans to Acquire Not Applicable
  • 15. 15 © ARC Advisory Group Creates Community-shared Value – Who is Adopting New Technologies/Ideas? 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% N.A. EMEA Asia L.A. %ofRegionalSample Manufacturing – Real-time Visibility Pulp & Paper, Latin America Have Plan to Acquire in This Year Plan to Acquire within 3 Years No Plans to Acquire Not Applicable
  • 16. 16 © ARC Advisory Group 16% 9% 7% 4% 4% 3% 3% 2%2%2%2% 46% CPM/MES Suppliers Discrete Industries, North America Applied Materials SAP Camstar Visiprise Rockwell Siemens IBS AG Oracle Activplant Apriso IBM SiView Other Creates Community-shared Value – Whose Technology Are They Using?
  • 17. 17 © ARC Advisory Group 16% 9% 7% 4% 4% 3% 3%2%2% 50% CPM/MES Suppliers Process Industries, North America OSISoft Honeywell Aspen Technology Rockwell Invensys ABB SAP Matrikon Emerson Other Creates Community-shared Value – Whose Technology Are They Using?
  • 18. 18 © ARC Advisory Group Creates Community-shared Value – How Fast Will Adoption Occur? 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2008 2009 2011 %ofSurveySample Real-time Visibility, 2008-2011 North America, Process Industries Not Applicable No Plans to Acquire Plan to Acquire within 3 Years Plan to Acquire in This Year Have
  • 19. 19 © ARC Advisory Group Thank You For more information, contact the author at ssnitkin@arcweb.com or visit our website at www.arcweb.com
  • 20. 20 © ARC Advisory Group Acronyms Used in This Presentation AIM Asset Information Management ALM Asset Lifecycle Management Apps Software Aplications BP Best Practice CALM Collaborative Asset Lifecycle Management DOM Design, Operate, Maintain EAM Enterprise Asset Management EAS Enterprise Advisory Services EH&S Environmental, Health & Safety EPC Engineer, Procure and Construct Company Fiatech Industry Organization focused on Facility Design, Build, Operate & Maintain FSM Field Service Management Info Information A complete list is available on ARC’s Homepage: ARCweb.com
  • 21. 21 © ARC Advisory Group Acronyms Used in This Presentation OEM Original Equipment Manufacturer O/O Owner/Operator of the Asset OpenO&M Consortium of Standards Organizations involved in Operations & Maintenance OPEX Operating Expenses PAM Predictive Asset Management PET Process Engineering Tools P&ID Process and Instrumentation Diagram ROA Return on Assets A complete list is available on ARC’s Homepage: ARCweb.com