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Problem solvers from Mate Precision Tooling Roller ball  Sheet marker  Ultra  Light  Power max  Nipple Adapter Fully Guided
Ultraform Rollerball ®  Kit
Mate Rollerball™ Assembly Available for TTT, Nova, W - 114, Salvagnini
Rollerball Examples Flange or Offsets ( Max mtrl. Thickness 2.7mm , 11 mm min. outside corner radius.) Any Design Rib (3.7mm high incl. one mtrl. thickness)
Rollerball Example
Detail outside corner Rollerball ®  Beading Mate’s Rollerball ®
Rollerball ®   Beading in 1mm mild steel Detail inside corner Roller Ball Beading
 
Special Tools
Special Tools
Ultraform Sheetmarker ™  Kit
Diamond marker Roller ball die
Sheetmarker ™ Three Springs, Two points (120&150) allow control of depth and width of the line scribed
Sheetmarker™ Work Examples Available For: Thick Turret 114 Nova Salvagnini Can be run at up to 90 m / min  P127389Z XYZ Company
Score Plastic Protection for removal before laser cutting or fabrication ( bending lines etc.) Cuts trough the protective plastic film  without leaving any marks on the metal surface .
Heel Tool for sheet trimming Heel tool corner notching
Non Slugfree Heel Corner notching in 3mm Hot Rolled Steel
 
ULTRA / TT Standard Stripping Force C - Station  = 28,7 KN  D & E Station  = 46,9 KN Sheet marking problems in sensitive material ? Looking for less noise and less vibrations? (Based on 6,4mm material thickness)
Spring Canisters   A & B Ultra Light ™    A Station: 70% B Station: 60%
Ultra Light ™  Spring - Casette  Solves  Sheet marking Problems in Sensitive Material ! Remove  Belleville springs from the assembly  (C -, D – and  E -) Replace with Ultra Light Coil spring cassette and adjust Stripping force stepless
[object Object],[object Object],[object Object],Ultra Light ™  Cassette--3 Sets Of Springs
 
Extrusion Tool Pre-pierce and Form Having Problems when forming in thick material or Stainless steel? ? !
Always specify if used in an up - forming – or standard station!!
Please , always specify if used in an up - forming or normal station! Gripper Line in combination with the Power - max solves the problem
 
Mate Gap Max  Ultra Form Assemblies B- E Lifts forming tools 6 mm for easy and smooth programming of high forms
Brush dies used adjacent to forming tools in order to avoid sheet marking Mate Brush dies available B - E Station
 
D – B  Adapter for high speed operation
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],When punching small diameter or narrow holes, maintain the following ratio of punch size (minimum) to material thickness: Use Fully Guided Tooling for Small Diameter or Narrow Holes!
Saves 85.0 mm Of Sheet
B Fully Guided
[object Object],[object Object],Fully Guided Construction ,[object Object]
Spacer ring which makes it Possible to pierce with a shaped die in a FP up forming station. 1 F0LB0 0SM  FINN-POWER THICK TURRET 10 SERIES  HOLDER SHIM PLATE FINISHED  COMPONENT  1  SEE BELOW:  F0LC01SM  C STATION  SHAPE DIE SHIM  PLATE  1  SEE BELOW:  F0LD01SM  D STATION  SHAPE DIE SHIM  PLATE  Key slot Key Article No;s B-,C- and D-station
 
Special slug free design for material thickness 0,4mm – 1,5mm Mate Slug Free® Die
Tool Maintenance Convenience Items C- E Thick Turret Guide Stand  Torque wrench Lower Unit Forming Tool Fixture T - handle
Thank You ! Mate Precision Tooling P. L . 2004 www.mate.com

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Problemsolvers

  • 1. Problem solvers from Mate Precision Tooling Roller ball Sheet marker Ultra Light Power max Nipple Adapter Fully Guided
  • 3. Mate Rollerball™ Assembly Available for TTT, Nova, W - 114, Salvagnini
  • 4. Rollerball Examples Flange or Offsets ( Max mtrl. Thickness 2.7mm , 11 mm min. outside corner radius.) Any Design Rib (3.7mm high incl. one mtrl. thickness)
  • 6. Detail outside corner Rollerball ® Beading Mate’s Rollerball ®
  • 7. Rollerball ® Beading in 1mm mild steel Detail inside corner Roller Ball Beading
  • 8.  
  • 13. Sheetmarker ™ Three Springs, Two points (120&150) allow control of depth and width of the line scribed
  • 14. Sheetmarker™ Work Examples Available For: Thick Turret 114 Nova Salvagnini Can be run at up to 90 m / min P127389Z XYZ Company
  • 15. Score Plastic Protection for removal before laser cutting or fabrication ( bending lines etc.) Cuts trough the protective plastic film without leaving any marks on the metal surface .
  • 16. Heel Tool for sheet trimming Heel tool corner notching
  • 17. Non Slugfree Heel Corner notching in 3mm Hot Rolled Steel
  • 18.  
  • 19. ULTRA / TT Standard Stripping Force C - Station = 28,7 KN D & E Station = 46,9 KN Sheet marking problems in sensitive material ? Looking for less noise and less vibrations? (Based on 6,4mm material thickness)
  • 20. Spring Canisters A & B Ultra Light ™ A Station: 70% B Station: 60%
  • 21. Ultra Light ™ Spring - Casette Solves Sheet marking Problems in Sensitive Material ! Remove Belleville springs from the assembly (C -, D – and E -) Replace with Ultra Light Coil spring cassette and adjust Stripping force stepless
  • 22.
  • 23.  
  • 24. Extrusion Tool Pre-pierce and Form Having Problems when forming in thick material or Stainless steel? ? !
  • 25. Always specify if used in an up - forming – or standard station!!
  • 26. Please , always specify if used in an up - forming or normal station! Gripper Line in combination with the Power - max solves the problem
  • 27.  
  • 28. Mate Gap Max Ultra Form Assemblies B- E Lifts forming tools 6 mm for easy and smooth programming of high forms
  • 29. Brush dies used adjacent to forming tools in order to avoid sheet marking Mate Brush dies available B - E Station
  • 30.  
  • 31. D – B Adapter for high speed operation
  • 32.
  • 33. Saves 85.0 mm Of Sheet
  • 35.
  • 36. Spacer ring which makes it Possible to pierce with a shaped die in a FP up forming station. 1 F0LB0 0SM FINN-POWER THICK TURRET 10 SERIES HOLDER SHIM PLATE FINISHED COMPONENT 1 SEE BELOW: F0LC01SM C STATION SHAPE DIE SHIM PLATE 1 SEE BELOW: F0LD01SM D STATION SHAPE DIE SHIM PLATE Key slot Key Article No;s B-,C- and D-station
  • 37.  
  • 38. Special slug free design for material thickness 0,4mm – 1,5mm Mate Slug Free® Die
  • 39. Tool Maintenance Convenience Items C- E Thick Turret Guide Stand Torque wrench Lower Unit Forming Tool Fixture T - handle
  • 40. Thank You ! Mate Precision Tooling P. L . 2004 www.mate.com

Editor's Notes

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