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Global Green Synergy Sdn. Bhd.
since 2008
*These documents being the property of Global Green Synergy Sdn Bhd are strictly limited to the information use of the beneficiary
within the scope of the here under mentioned project. All rights are reserved unless expressly authorized by Global Green Synergy
Sdn Bhd. Any unauthorized copying, distribution, direct or indirect use of these documents or part of it, will be according to the
intellectual property and copyrights laws, subject to criminal and severe penalties.
Value-Adding to
Palm Solid Biomass Residues
1. Types and Volume of Palm Oil Biomass
• Palm Pelletizing
• Palm Dried Long Fiber
2. Value-adding to Palm Solid Biomass
Residues
3. Factors in Biomass Investment
Types and Volume
of
Palm Biomass
OPF
0
5
10
15
20
25
30
35
Indonesia Malaysia Thailand
Total Estimated EFB
(million MT) in 2014
33.0
21.2
2.2
Source: United States Department of Agriculture, 2015
mulching
mulching
mulching
Burning for own boiler
in palm oil mill
Or not in use at all !!!
Mulching causes following
problems:
1. High cost of logistic
during mulching
activities
2. Encourage breeding of
pests such as beetle,
insects and flies.
3. Open air and natural
decomposition
produces methane,
which is 20 times more
harmful than CO2
Value-adding
to
Palm Solid Biomass Residues
Biofuel
- a carbon-neutral biofuel
- emerging biomass boilers which designed for multi-fuel and
unconventional fuels
Raw material : EFB/ OPT/ OPF/ PKC
Moisture content : ≤ 10%
Diameter : 6 – 12mm
Calorific value : ±4200kCal/kg
Ash content : 4 – 6%
Bulk Density : > 600kg/m3
Projected Biomass Power Generation 2010 to 2030
Source: based on Bloomberg New Energy
Finance, 2011
Asia : Expanding Pellet Market in China
• Is the 2nd largest consumer of energy in the World after US
• In line with China - 12th Five Year Plan for National Strategic
Emerging Industries, China announced its intention to reduce the
intensity of CO2 emissions within the Chinese economy by 40-45% by
2020 compare to 2005.*
• By 2020, the capacity of installed biomass power will be abound to 30
GW, with the annual use of 50 million tons of biomass pellets.*
*Jack Huang, July 02, 2014, “For a Green Future: An Overview of Biomass Energy in China”, retrieved from
http://www.renewableenergyworld.com/rea/blog/post/2014/07/for-a-green-future-an-overview-of-biomass-energy-in-china
* http://www.meti.go.jp/english/policy/energy_environment/renewable/pdf/summary201207.pdf
** http://www.canbio.ca/upload/documents/van-12-presentations/iguchi-hidetoshi.pdf
*** http://www.enerdata.net/enerdatauk/press-and-publication/energy-news-001/biomass-bioenergy-japan_29798.html
**** http://www.renewableenergyworld.com/rea/news/article/2013/02/wood-based-biomass-blossoming-in-asia
Asia : Japan and Korea Strive to Grow Biomass Energy
• In the aftermath of the Fukushima nuclear disaster, Japan is eyeing all renewables
to dilute its heavy reliance on nuclear power.*
• By 2020, Japan targets its power generation from renewable sources to increase
by 50 percent, and Biomass power is expected to see a fivefold increase over the
same period.**/***
• Under a compulsory quota introduced in 2012, South Korea’s power generators
must now deliver 2 percent of their energy from renewables. With each year this
renewable portfolio standard (RPS) will now ratchet up, reaching 10 percent in
2022****
• The government has set a goal of importing 5 million tonnes of pellets by 2020. By
then, 75-80 percent of pellets consumed in the country are expected to be
imported. ****
B
A
D
C
E
F
G I
H
A : Shredder
B : Rotary Dryer
C : Biomass Burner system
D : Grinder
E : Feeding Tank
F : Pellet Mill
G : Counter Flow Cooler
H : Dust Fiber Collection Bag
I : Packaging Storage
Raw material : EFB, OPT, OPF, PKC
OPT
Shredding Drying Grinding Pelletizing Cooling Packing
OPFEFB
PKC
or
颗粒制造 冷却切碎 烘干 包装磨碎
1. Mattress and cushion production
2. Erosion control and landscaping
3. Horticulture
4. Molded wares and composite material
production
5. Medium density fiberboard manufacturing,
etc
Raw material : EFB
Moisture: 12% - 15%
Length: 5 – 15cm
Impurity: ≤ 5%
Oil content: ≤ 1%
Weight per bale: ± 250kg
1. Production has increased since past ten years.
2. Import of coconut fibre over the period from 2009 to 2012,
having year-on-year growth in volume of 17.6% over the
preceding year.*
3. Major buyers from mainland China as raw material for
further processing. *Source: Protégé Associates
240
221.6
358.8
392.9
418.3
493
0
100
200
300
400
500
600
2007 2008 2009 2010 2011 2012
China’s Import of Coconut Fibre
(in Thousand Tonnes)
- The surge in demand for coconut fibre was attributed to an expansion in applications
utilising coconut fibre
- Palm oil EFB fibre is fast emerging as a viable substitute for coconut fibre in particular as a
raw material for mattress and geotextile production.
Source: FAO of the United Nations, 2013
Fiber separating
Wet Sieving
Drying
Dry Sieving
Baling
Fiber
separating
Raw material : EFB
EFB DryingWet
Sieving
Dry
Sieving
Baling
Palm Long Fiber System
湿筛 干筛抽丝棕榈空果串 烘干 打包
GGS S-Type DLF Production Line
GGS 2 in 1 Integrated DLF Production Line
Investing
in
Biomass Industry
How to maximize the biomass value?
Why biomass resources is selected?
What are the proven technology available?
When will the raw material supply deplete?
Where is the best location for manufacturing site?
Who has the most competitive advantage this
investment?
Raw Material
- crop selection
& achieving
sustainability
Logistic &
Handling
- Mobilization
cost
Product
- Quality and
quantity
Conversion
- Technology
selected
- Scale of
operation
Market
- availability,
affordability &
demand
GGS ITI ACCCIM 280320151

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GGS ITI ACCCIM 280320151

  • 1. Global Green Synergy Sdn. Bhd. since 2008 *These documents being the property of Global Green Synergy Sdn Bhd are strictly limited to the information use of the beneficiary within the scope of the here under mentioned project. All rights are reserved unless expressly authorized by Global Green Synergy Sdn Bhd. Any unauthorized copying, distribution, direct or indirect use of these documents or part of it, will be according to the intellectual property and copyrights laws, subject to criminal and severe penalties. Value-Adding to Palm Solid Biomass Residues
  • 2. 1. Types and Volume of Palm Oil Biomass • Palm Pelletizing • Palm Dried Long Fiber 2. Value-adding to Palm Solid Biomass Residues 3. Factors in Biomass Investment
  • 4. OPF
  • 5. 0 5 10 15 20 25 30 35 Indonesia Malaysia Thailand Total Estimated EFB (million MT) in 2014 33.0 21.2 2.2 Source: United States Department of Agriculture, 2015
  • 7. Burning for own boiler in palm oil mill
  • 8. Or not in use at all !!! Mulching causes following problems: 1. High cost of logistic during mulching activities 2. Encourage breeding of pests such as beetle, insects and flies. 3. Open air and natural decomposition produces methane, which is 20 times more harmful than CO2
  • 10. Biofuel - a carbon-neutral biofuel - emerging biomass boilers which designed for multi-fuel and unconventional fuels Raw material : EFB/ OPT/ OPF/ PKC Moisture content : ≤ 10% Diameter : 6 – 12mm Calorific value : ±4200kCal/kg Ash content : 4 – 6% Bulk Density : > 600kg/m3
  • 11. Projected Biomass Power Generation 2010 to 2030 Source: based on Bloomberg New Energy Finance, 2011
  • 12. Asia : Expanding Pellet Market in China • Is the 2nd largest consumer of energy in the World after US • In line with China - 12th Five Year Plan for National Strategic Emerging Industries, China announced its intention to reduce the intensity of CO2 emissions within the Chinese economy by 40-45% by 2020 compare to 2005.* • By 2020, the capacity of installed biomass power will be abound to 30 GW, with the annual use of 50 million tons of biomass pellets.* *Jack Huang, July 02, 2014, “For a Green Future: An Overview of Biomass Energy in China”, retrieved from http://www.renewableenergyworld.com/rea/blog/post/2014/07/for-a-green-future-an-overview-of-biomass-energy-in-china
  • 13. * http://www.meti.go.jp/english/policy/energy_environment/renewable/pdf/summary201207.pdf ** http://www.canbio.ca/upload/documents/van-12-presentations/iguchi-hidetoshi.pdf *** http://www.enerdata.net/enerdatauk/press-and-publication/energy-news-001/biomass-bioenergy-japan_29798.html **** http://www.renewableenergyworld.com/rea/news/article/2013/02/wood-based-biomass-blossoming-in-asia Asia : Japan and Korea Strive to Grow Biomass Energy • In the aftermath of the Fukushima nuclear disaster, Japan is eyeing all renewables to dilute its heavy reliance on nuclear power.* • By 2020, Japan targets its power generation from renewable sources to increase by 50 percent, and Biomass power is expected to see a fivefold increase over the same period.**/*** • Under a compulsory quota introduced in 2012, South Korea’s power generators must now deliver 2 percent of their energy from renewables. With each year this renewable portfolio standard (RPS) will now ratchet up, reaching 10 percent in 2022**** • The government has set a goal of importing 5 million tonnes of pellets by 2020. By then, 75-80 percent of pellets consumed in the country are expected to be imported. ****
  • 14. B A D C E F G I H A : Shredder B : Rotary Dryer C : Biomass Burner system D : Grinder E : Feeding Tank F : Pellet Mill G : Counter Flow Cooler H : Dust Fiber Collection Bag I : Packaging Storage Raw material : EFB, OPT, OPF, PKC OPT Shredding Drying Grinding Pelletizing Cooling Packing OPFEFB PKC or 颗粒制造 冷却切碎 烘干 包装磨碎
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. 1. Mattress and cushion production 2. Erosion control and landscaping 3. Horticulture 4. Molded wares and composite material production 5. Medium density fiberboard manufacturing, etc Raw material : EFB Moisture: 12% - 15% Length: 5 – 15cm Impurity: ≤ 5% Oil content: ≤ 1% Weight per bale: ± 250kg
  • 21. 1. Production has increased since past ten years. 2. Import of coconut fibre over the period from 2009 to 2012, having year-on-year growth in volume of 17.6% over the preceding year.* 3. Major buyers from mainland China as raw material for further processing. *Source: Protégé Associates
  • 22. 240 221.6 358.8 392.9 418.3 493 0 100 200 300 400 500 600 2007 2008 2009 2010 2011 2012 China’s Import of Coconut Fibre (in Thousand Tonnes) - The surge in demand for coconut fibre was attributed to an expansion in applications utilising coconut fibre - Palm oil EFB fibre is fast emerging as a viable substitute for coconut fibre in particular as a raw material for mattress and geotextile production. Source: FAO of the United Nations, 2013
  • 23. Fiber separating Wet Sieving Drying Dry Sieving Baling Fiber separating Raw material : EFB EFB DryingWet Sieving Dry Sieving Baling Palm Long Fiber System 湿筛 干筛抽丝棕榈空果串 烘干 打包
  • 24. GGS S-Type DLF Production Line
  • 25. GGS 2 in 1 Integrated DLF Production Line
  • 26.
  • 27.
  • 28.
  • 30.
  • 31. How to maximize the biomass value? Why biomass resources is selected? What are the proven technology available? When will the raw material supply deplete? Where is the best location for manufacturing site? Who has the most competitive advantage this investment?
  • 32. Raw Material - crop selection & achieving sustainability Logistic & Handling - Mobilization cost Product - Quality and quantity Conversion - Technology selected - Scale of operation Market - availability, affordability & demand