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Portable Water Purification Unit
      for the Get-away Campers


            Defense Presentation




                Presented by:
              Vaibhav Bakhshi
                    08613005
            M.Des. (Industrial Design)
                 Batch of 2010
                IDC, IIT Bombay



              under the Guidance of
               Prof. Kishor Munshi
                         &
                Prof. Purba Joshi



                  30th April 2010
The Process
Meeting
Listing and analysing
Identification
Collecting
Finding alternate situations
Getting feedback
Finding available solutions
Studying
Defining Parameters
Defining Project Brief
Ideating
Evaluating and short listing
Detailing shortlisted concepts
Evaluating again
Detailing the final concept
Preparing Drawings and Soft Prototype
Mock-up Model
...
Problems Identified for Get-Away Campers
Limitations of carrying weight
Sanitation and hygiene in daily activities
Privacy for females while in a large group
Unavailability of safe drinking water
Unavailability of dry Fuel-wood
Unfortunate illness
Accidental Injuries
Safety in outdoors from animals/ insects etc.
Protection from weather
Problems Identified for Get-Away Campers
Limitations of carrying weight
Sanitation and hygiene in daily activities
Privacy for females while in a large group
Unavailability of safe drinking water
Unavailability of dry Fuel-wood
Unfortunate illness
Accidental Injuries
Safety in outdoors from animals/ insects etc.
Protection from weather
Visit to a Camp
Trekking Camp to Kalsubai and Ratangarh, Maharashtra
• Name of Group     Zunjar Hikers

• Group Strength    14 people

• Camp Duration     2 Nights & 3 days

• Place of Stay     A Godown shed, Ratanwadi, District Ahmednagar
The Get Away Camps




                                  Hiking/ Trekking/ Cycling
                                                                               Resting
                                                              Tiring
                                                                               Drinking Water (against dehydration)
                                  Experiences
                                                                                 Danger
                                                          Exploration
                                                                                 Fun

                                                          Fetching Fuel & Water
                                                          Cooking
                                  Food
 Activities in Get-Away Camping                           Drinking Water (to comfort dry throat)

                                                          Washing dishes


                                                          Shelter               Sleeping
                                  Night
                                                          Bonfire                Recreation


                                  Sanitation              Washing
The Get Away Camps




                                  Hiking/ Trekking/ Cycling
                                                                               Resting
                                                              Tiring
                                                                               Drinking Water (against dehydration)
                                  Experiences
                                                                                 Danger
                                                          Exploration
                                                                                 Fun

                                                          Fetching Fuel & Water
                                                          Cooking
                                  Food
 Activities in Get-Away Camping                           Drinking Water (to comfort dry throat)

                                                          Washing dishes


                                                          Shelter               Sleeping
                                  Night
                                                          Bonfire                Recreation


                                  Sanitation              Washing
Micro Purifiers                          Ultra Violet Purifiers




High Quality Chemical Purifiers                                   Solar Disinfection Purifiers
                                                                                                 Synchronic Analysis - of Portable Water Purifiers




Micro Purifiers              Pressure Pump activated Ultra-Filtration Membrane Purifiers
Case Study - of Portable Water Purifiers




Life Saver Bottle                          Life Straw Purifier   Sulis P.P.D.
The Technology


                   Water   Monovalent   Multivalent   Viruses   Bacteria   Suspended
                             Ions          Ions                              Solids

Micro-filtration




Ultra Filtration




Nano Filtration




Reverse Osmosis



                                                                     “Drinking water or potable water is water of
                                                                     sufficiently high quality that can be consumed
                                                                     or used without risk of immediate or long
                                                                     term harm.”
The Technology
Ultra Filtration Polysulphone Membrane Cartridge   • Developed by Desalination Division at Bhabha
                                                     Atomic Research Center, Trombay, Mumbai
                                                   • Very effective as it removes bacteria and
                                                     viruses to the extent of > 99.99%
                                                   • Removes complete turbidity and produces
                                                     crystal clear water
                                                   • Does not need electricity or addition of any
                                                     chemical
                                                   • Has provisions to remove organic or colouring
                                                     material from the feed-water
                                                   • Highly strong (both chemically and physically)
                                                     membranes with a high life (3-5 years).
                                                   • Almost maintenance free except occasional
                                                     cleaning of membrane to remove deposited
                                                     solids.
                                                   • Device works between the hydrostatic heads 5
                                                     psi and 35 psi
                                                   • It can produce about 2000 liters of pure water
                                                     per day per m2 membrane area at about 5 psig
                                                     head.
The Problem Statement                                    The Project Brief
To design a strong portable water purifier, to be used   To design a water purifier which
individually by get-away campers, which is easy to       • is to be used by a single person
carry and operate, and gives a surety of pure and safe   • is portable
water from any source.
                                                         • uses the Polysulphone Ultra-filtration
                                                           membrane technology
                                                         • has a capacity of carrying a total of 1 Ltr water
                                                         • can be manufactured economically
                                                         • is sturdy enough to withstand harsh usage
                                                           conditions and not break on falling from small
                                                           heights even when full of water
                                                         • must not have a dry weight more than 500gms
                                                         • should facilitate easy carrying
                                                         • must involve less efforts in operation
                                                         • has a method of operation which is simple and
                                                           easy to learn




                                                         Assumptions
                                                         •   Operating Temperature is above 00C
                                                         •   Water source is accessible to the user
                                                         •   Water is not taken from a saline source
                                                         •   Water is known to be free from dissolved
                                                             Hazardous waste
01.Pressure from a Walking Stick Piston



                                          Handle for holding the
                                          stick




                                          Compression Spring to
                                          facilitate easy multiple
                                          operations




                                          Place holder for the
                                          carrying strap



                                          Non Return Valve
02.Pressure by using Collapsible Bellows
                                           Lid to be used for
                                           consumption of water




                                           Chamber to house the
                                           candle which carries
                                           purified water




                                           Collapsible Bellows




                                           Wider mouth of the
                                           opening for filling water
03.Pressure by Lever Operated Piston

                                       Piston rod provided
                                       with teeth


                                       Cap over opening for
                                       impure water
                                       Hand operated lever for
                                       the piston




                                       Container housing the
                                       candle and the impure
                                       water




                                       Cap over opening for
                                       pure water
04.Pressure by Lever Operated Piston
                                       Cap over the opening
                                       for filling impure water
                                       Cylindrical cavity in the
                                       cap with Non Return
                                       Valve at the base

                                       Cylindrical extension in
                                       the lid which acts like a
                                       piston
                                       Container to store
                                       impure water




                                       Candle which also
                                       stores pure water




                                       Cap over opening for
                                       drinking the pure water
05.Pressure by Screw driven Piston
                                     Cap over the opening
                                     for filling impure water


                                     Outer Cylinder with
                                     internal threading




                                     Smaller cylindrical
                                     bottle with external
                                     threading which fits
                                     into the bigger cylinder
                                     Candle which stores
                                     pure water




                                     Cap over the opening
                                     for filling impure water
1       2       3




    4       5
Evaluation of Concepts
                          01                   02                    03                04          05

Elegance :                                              6.5                     7.5         7.5         8.5
                                   7.5


Ease of Use :                                           6.0                     4.5         4.5         9.0
                                   6.5


Ease of Carrying :                 7.5                  6.0                     4.0         7.5         9.0


Ease of Operation :                7.0                  6.0                     5.0         5.0         8.5


Ease of Maintenance :              8.0                  5.0                     6.5         4.5         9.0


Overall Acceptability :            6.5                  5.5                     4.5         4.5         9.0




Total :                           43.0                 35.0                     32.0        34.5        53.0


Scale of Grading :         1         2          3          4         5            6    7      8    9      10
                          Worst                                                                           Best




Sample Size:              06 ( including both hobby and professional campers)
The Final Proposal
The experiments & data collection - to verify the principle




                                          Formula used for calculations :
                                              T = [FR. dp.(μ.π.dp + L)] / [2.(π.dp - μ.L)]
                                          Here,
                                          T = Torque applied on the screw;
                                          FR = Resultant force generated in the direction of the movement of the screw;
                                          dp = Pitch diameter;
                                          μ = Coefficient of Friction
                                          L = Lead distance = distance moved by the screw in every complete rotation
Development of Form
Development of Form




                      “Two roads diverged in a wood, and I...
                      I took the one less traveled by,
                      And that has made all the difference.”
                                                  -Robert Frost
                                     ‘The Road Not Taken’ [1915]
Final Proposal - Orthographic Drawings




                                                      Drinking End Plan




Section                             Front Elevation   Filling End Plan
Final Proposal - Material Specifications
                                           Injection Moulded Poly Propylene Slide Assembly for the opening



                                           Injection Blow-moulded Poly Propylene Container with insert- moulded
                                           External Nylon Threadings
                                           Silicon ‘O’ Rings for leak-proofing the threaded assembly
                                           Standard One Way Valve for water
                                           Injection Blow Moulded Poly Phenyl Sulphone [Radel R] Shell with 2mm
                                           wall thickness
                                           Injection Moulded Nylon-6 [Poly Amide 6] Cylinder with Internal Threading
                                           [Pitch 3mm]




                                           Ultra High Molecular Weight Poly Propylene Candle with Polysulphone
                                           Membrane coating on the exterior face [Capacity 500ml]



                                           Low Density Poly Ethylene Straw

                                           Poly Propylene Cap
Final Proposal - Instructions for Use - Holding




Holding the unit for drinking




                                                  Holding the unit for purifying operation
Final Proposal - Instructions for Use - Opening




Opening the unit for filling water
Final Proposal - Instructions for Use - Filling




Filling water from any surface-water source
Final Proposal - Instructions for Use - Purification Operation




Turning the screw through lever to enable purification
Final Proposal - Instructions for Use - Drinking




Opening the unit for drinking
Final Proposal - Double Colour Options
Final Proposal - Double Colour Options [continued]
Final Proposal - Single Colour Options
Final Proposal - Single Colour Options [continued]
Thank You !!!

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Portable Water Purifier for Get Away Campers

  • 1. Portable Water Purification Unit for the Get-away Campers Defense Presentation Presented by: Vaibhav Bakhshi 08613005 M.Des. (Industrial Design) Batch of 2010 IDC, IIT Bombay under the Guidance of Prof. Kishor Munshi & Prof. Purba Joshi 30th April 2010
  • 2. The Process Meeting Listing and analysing Identification Collecting Finding alternate situations Getting feedback Finding available solutions Studying Defining Parameters Defining Project Brief Ideating Evaluating and short listing Detailing shortlisted concepts Evaluating again Detailing the final concept Preparing Drawings and Soft Prototype Mock-up Model ...
  • 3. Problems Identified for Get-Away Campers Limitations of carrying weight Sanitation and hygiene in daily activities Privacy for females while in a large group Unavailability of safe drinking water Unavailability of dry Fuel-wood Unfortunate illness Accidental Injuries Safety in outdoors from animals/ insects etc. Protection from weather
  • 4. Problems Identified for Get-Away Campers Limitations of carrying weight Sanitation and hygiene in daily activities Privacy for females while in a large group Unavailability of safe drinking water Unavailability of dry Fuel-wood Unfortunate illness Accidental Injuries Safety in outdoors from animals/ insects etc. Protection from weather
  • 5. Visit to a Camp Trekking Camp to Kalsubai and Ratangarh, Maharashtra • Name of Group Zunjar Hikers • Group Strength 14 people • Camp Duration 2 Nights & 3 days • Place of Stay A Godown shed, Ratanwadi, District Ahmednagar
  • 6. The Get Away Camps Hiking/ Trekking/ Cycling Resting Tiring Drinking Water (against dehydration) Experiences Danger Exploration Fun Fetching Fuel & Water Cooking Food Activities in Get-Away Camping Drinking Water (to comfort dry throat) Washing dishes Shelter Sleeping Night Bonfire Recreation Sanitation Washing
  • 7. The Get Away Camps Hiking/ Trekking/ Cycling Resting Tiring Drinking Water (against dehydration) Experiences Danger Exploration Fun Fetching Fuel & Water Cooking Food Activities in Get-Away Camping Drinking Water (to comfort dry throat) Washing dishes Shelter Sleeping Night Bonfire Recreation Sanitation Washing
  • 8. Micro Purifiers Ultra Violet Purifiers High Quality Chemical Purifiers Solar Disinfection Purifiers Synchronic Analysis - of Portable Water Purifiers Micro Purifiers Pressure Pump activated Ultra-Filtration Membrane Purifiers
  • 9. Case Study - of Portable Water Purifiers Life Saver Bottle Life Straw Purifier Sulis P.P.D.
  • 10. The Technology Water Monovalent Multivalent Viruses Bacteria Suspended Ions Ions Solids Micro-filtration Ultra Filtration Nano Filtration Reverse Osmosis “Drinking water or potable water is water of sufficiently high quality that can be consumed or used without risk of immediate or long term harm.”
  • 11. The Technology Ultra Filtration Polysulphone Membrane Cartridge • Developed by Desalination Division at Bhabha Atomic Research Center, Trombay, Mumbai • Very effective as it removes bacteria and viruses to the extent of > 99.99% • Removes complete turbidity and produces crystal clear water • Does not need electricity or addition of any chemical • Has provisions to remove organic or colouring material from the feed-water • Highly strong (both chemically and physically) membranes with a high life (3-5 years). • Almost maintenance free except occasional cleaning of membrane to remove deposited solids. • Device works between the hydrostatic heads 5 psi and 35 psi • It can produce about 2000 liters of pure water per day per m2 membrane area at about 5 psig head.
  • 12. The Problem Statement The Project Brief To design a strong portable water purifier, to be used To design a water purifier which individually by get-away campers, which is easy to • is to be used by a single person carry and operate, and gives a surety of pure and safe • is portable water from any source. • uses the Polysulphone Ultra-filtration membrane technology • has a capacity of carrying a total of 1 Ltr water • can be manufactured economically • is sturdy enough to withstand harsh usage conditions and not break on falling from small heights even when full of water • must not have a dry weight more than 500gms • should facilitate easy carrying • must involve less efforts in operation • has a method of operation which is simple and easy to learn Assumptions • Operating Temperature is above 00C • Water source is accessible to the user • Water is not taken from a saline source • Water is known to be free from dissolved Hazardous waste
  • 13. 01.Pressure from a Walking Stick Piston Handle for holding the stick Compression Spring to facilitate easy multiple operations Place holder for the carrying strap Non Return Valve
  • 14. 02.Pressure by using Collapsible Bellows Lid to be used for consumption of water Chamber to house the candle which carries purified water Collapsible Bellows Wider mouth of the opening for filling water
  • 15. 03.Pressure by Lever Operated Piston Piston rod provided with teeth Cap over opening for impure water Hand operated lever for the piston Container housing the candle and the impure water Cap over opening for pure water
  • 16. 04.Pressure by Lever Operated Piston Cap over the opening for filling impure water Cylindrical cavity in the cap with Non Return Valve at the base Cylindrical extension in the lid which acts like a piston Container to store impure water Candle which also stores pure water Cap over opening for drinking the pure water
  • 17. 05.Pressure by Screw driven Piston Cap over the opening for filling impure water Outer Cylinder with internal threading Smaller cylindrical bottle with external threading which fits into the bigger cylinder Candle which stores pure water Cap over the opening for filling impure water
  • 18. 1 2 3 4 5
  • 19. Evaluation of Concepts 01 02 03 04 05 Elegance : 6.5 7.5 7.5 8.5 7.5 Ease of Use : 6.0 4.5 4.5 9.0 6.5 Ease of Carrying : 7.5 6.0 4.0 7.5 9.0 Ease of Operation : 7.0 6.0 5.0 5.0 8.5 Ease of Maintenance : 8.0 5.0 6.5 4.5 9.0 Overall Acceptability : 6.5 5.5 4.5 4.5 9.0 Total : 43.0 35.0 32.0 34.5 53.0 Scale of Grading : 1 2 3 4 5 6 7 8 9 10 Worst Best Sample Size: 06 ( including both hobby and professional campers)
  • 21. The experiments & data collection - to verify the principle Formula used for calculations : T = [FR. dp.(μ.π.dp + L)] / [2.(π.dp - μ.L)] Here, T = Torque applied on the screw; FR = Resultant force generated in the direction of the movement of the screw; dp = Pitch diameter; μ = Coefficient of Friction L = Lead distance = distance moved by the screw in every complete rotation
  • 23. Development of Form “Two roads diverged in a wood, and I... I took the one less traveled by, And that has made all the difference.” -Robert Frost ‘The Road Not Taken’ [1915]
  • 24. Final Proposal - Orthographic Drawings Drinking End Plan Section Front Elevation Filling End Plan
  • 25. Final Proposal - Material Specifications Injection Moulded Poly Propylene Slide Assembly for the opening Injection Blow-moulded Poly Propylene Container with insert- moulded External Nylon Threadings Silicon ‘O’ Rings for leak-proofing the threaded assembly Standard One Way Valve for water Injection Blow Moulded Poly Phenyl Sulphone [Radel R] Shell with 2mm wall thickness Injection Moulded Nylon-6 [Poly Amide 6] Cylinder with Internal Threading [Pitch 3mm] Ultra High Molecular Weight Poly Propylene Candle with Polysulphone Membrane coating on the exterior face [Capacity 500ml] Low Density Poly Ethylene Straw Poly Propylene Cap
  • 26. Final Proposal - Instructions for Use - Holding Holding the unit for drinking Holding the unit for purifying operation
  • 27. Final Proposal - Instructions for Use - Opening Opening the unit for filling water
  • 28. Final Proposal - Instructions for Use - Filling Filling water from any surface-water source
  • 29. Final Proposal - Instructions for Use - Purification Operation Turning the screw through lever to enable purification
  • 30. Final Proposal - Instructions for Use - Drinking Opening the unit for drinking
  • 31. Final Proposal - Double Colour Options
  • 32. Final Proposal - Double Colour Options [continued]
  • 33. Final Proposal - Single Colour Options
  • 34. Final Proposal - Single Colour Options [continued]