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NORTHERN POWER GENERATION
COMPANY LIMITED
Pakistan Nandipur
425MW Combined Cycle Power Plant
Volume II: Maintenance Manual
Part 6: Fire Fighting & Heating Ventilation Air
Conditioning System Maintenance Manual
Jan 25, 2014 Beijing China
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
2
PREPARED 李凯 王乙
CHECKED 周兴宏 李诗雅
REVIEWED
CONFIRMED
STANDARD
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
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Preface
This manual is edited on the basis of provisions and relevant drawings from manufacturer and
design institute, only for fire-fighting and heating ventilation air conditioning system maintenance of
Pakistan Nandipur 425MW Gas Turbine Combined Cycle Power Plant. With the progress of the
project, the manual will be supplemented and improved.
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
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Contents
1 Fire Fighting System Design ..............................................................................................................1
1.1 Design Scope ............................................................................................................................1
1.2 Water Fire Fighting System ......................................................................................................1
1.2.1 Hydrant System...............................................................................................................1
1.2.2 Automatic Water Sprinkler Fire Fighting System...........................................................1
1.2.3 Fire Fighting Pipework ...................................................................................................3
1.2.6 Water Fire Fighting System Operation and Control .......................................................3
1.3 Disposition of Extinguishers.....................................................................................................5
1.4 Foam Extinguishing System of Oil Storage Area.....................................................................5
2 Fire fighting System Operation Specification.....................................................................................6
2.1 Automatic Fire Alarm System...................................................................................................6
2.1.1 System Composition.......................................................................................................6
2.1.2 Working Principle ...........................................................................................................6
2.1.3 Operating Instructions.....................................................................................................7
2.2 Automatic Sprinkler System .....................................................................................................8
2.2.1 System Components........................................................................................................8
2.2.2 Working Principle ...........................................................................................................8
2.2.3 Operating Instructions.....................................................................................................8
2.3 Foam Extinguishing System ...................................................................................................10
2.3.1 System Components......................................................................................................10
2.3.2 Working Principle .........................................................................................................11
2.3.3 Operation.......................................................................................................................11
2.4 Gas Fire-extinguishing System...............................................................................................11
2.4.1 Overview.......................................................................................................................11
2.4.2 Operation.......................................................................................................................12
2.4.3 Notes and Routine Maintenance ...................................................................................16
3 Maintenance of the Fire Fighting System.........................................................................................17
3.1 Fire Alarm System ..................................................................................................................17
3.1.1 NFS2-3030 Fire Alarm Controller................................................................................17
3.1.2 NFS2-640 Regional Fire Alarm Control Panel.............................................................19
3.1.3 NFS-320(E)Intelligent Addressable Fire Alarm System .........................................21
3.1.4 FCM-1Intelligent Control Module................................................................................23
3.1.5 FMM-1 Intelligent Monitoring Module........................................................................25
3.1.6 FST-851Series Intelligent Thermal Detector ................................................................26
3.1.7 FSP-851 Series Intelligent Photoelectric Smoke Detector ...........................................28
3.1.8 302Series Rate-Anticipation Heat Detectors ................................................................29
3.1.9 SG-32 Series Non-coded Manual Fire Alarm Station...................................................30
3.1.10 J-XAP-M-M500H Addressable Hydrant Callpoint ....................................................32
3.2 Automatic Water Sprinkler System.........................................................................................33
3.2.1 ZSFG Deluge Alarm Valve ...........................................................................................33
3.2.2 ZSFZ Wet Alarm Valve.................................................................................................34
3.2.3 ZST Glass Sprinkler Head ............................................................................................36
3.2.4 ZSTWB High Speed Spray Nozzle...............................................................................37
3.2.5 ZSFU Preact Alarm Valve.............................................................................................38
3.3 Foam Extinguishing System ...................................................................................................40
3.3.1 PQ8 Low-expansion Foam Fire Extinguishing Gun.....................................................40
3.3.2 PC Low- expansion Air Foam Generator......................................................................42
3.3.3 YPHNW-80/110Pressture Foam Proportioner..............................................................44
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
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4 Ventilation And Air Conditioning System Description & Volume List ............................................45
4.1General Description .................................................................................................................45
4.1.1 Outside Air Design Condition.......................................................................................45
4.1.2 Inside Air Design Condition .........................................................................................46
4.1.3 Heat gain from Steam Turbine Hall..............................................................................46
4.1.4 Heat gain from Gas Turbine Hall..................................................................................46
4.2 Ventilation System ..................................................................................................................47
4.2.1 Ventilation System for Steam Turbine Hall. .................................................................47
4.2.2 Ventilation System for Gas Turbine Hall......................................................................47
4.2.3 Ventilation system for Technology room in Steam Turbine Hall and Central Control
Building..................................................................................................................................49
4.2.4 Ventilation System for Attached Buildings/Houses......................................................58
4.3 Air Conditioning System.........................................................................................................91
4.3.1 Refrigerating System for Air Conditioning System and Cooling Ventilation System..91
4.3.2 Air Conditioning System for Central Control Room and Electronic Equipment Room
................................................................................................................................................92
4.3.3 Air Conditioning System for Central Control Building................................................93
4.3.4 Air Conditioning of Production Auxiliary and Ancillary Building...............................99
5 Operation and Maintenance of Main Equipments ..........................................................................122
5.1 DWT Series Roof Style Fan Instruction Booklet .................................................................122
5.1.1 Overview.....................................................................................................................122
5.1.2 Features.......................................................................................................................122
5.1.3 Operating Instruction ..................................................................................................123
5.1.4 Maintenance and Attendance ......................................................................................124
5.2 Evaporative Cooling Unit .....................................................................................................125
5.2.1 Overview.....................................................................................................................125
5.2.2 Basic Principles...........................................................................................................125
5.2.3 Unit Commissioning...................................................................................................125
5.2.4 Maintenance of the Unit..............................................................................................127
5.2.5 The familiar breakdown and exclusion.......................................................................129
5.3 Central-Station Air Handling Unit........................................................................................129
5.3.1 Overview.....................................................................................................................129
5.3.2 Operation.....................................................................................................................129
5.3.3 Maintenance................................................................................................................131
5.3.4 Troubleshooting ..........................................................................................................133
5.4 Air-cooled Split Air-conditioning Units................................................................................135
5.4.1 Overview.....................................................................................................................135
5.4.2 Structure Feature & Operation Principle ....................................................................135
5.4.3 Installation...................................................................................................................136
5.4.4 Operation and Usage (Computer Operation Instruction attached with Unit) .............138
5.4.5 Maintenance................................................................................................................138
5.4.6 Faults Analysis and Solutions (Including Safety Protection Devices and Trouble
Removal)..............................................................................................................................138
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
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1 Fire Fighting System Design
1.1 Design Scope
This firefighting system is including entire of the POWER PLANT NANDIPUR.
Fire fighting system will be designed according to NFPA.
1.2 Water Fire Fighting System
1.2.1 Hydrant System
The Hydrant System of Fire Protection essentially consists of a large network of pipe, both
underground and over ground which feeds pressured water to a number of hydrant valves -
indoor as well as outdoor and to a number of outdoor type fixed installations. Water in the pipe
network is kept pressured by hydro-pneumatic tank and jockey pump arrangement. These
hydrant valves are located throughout the entire powerhouse and other buildings. Hosepipes of
suitable lengths fitted with standard accessories like branch pipes, nozzles etc. are kept in
"Hose Houses" (for outdoor hydrants) and in "Hose Boxes" (for indoor hydrants). When the
fire hoses are coupled to the hydrant valves through the instantaneous coupling, jet of water is
directed towards the fire.
Clarified water and deep well water is used for firefighting system, the pipe material is
welded steel pipe. Fire water tank volume is 2100m3.
1.2.2 Automatic Water Sprinkler Fire Fighting System
1.2.2.1 Spray Water Systems
Water spray system pipe line which behind the deluge valve is empty at normal condition,
when fire hazard the fire alarm system will open the deluge valve by manual or automatic, and
then all the sprinkler which control by the deluge valve start to fire fighting, at the same time
the fire alarm bell is ring, and sending the fire fighting acting single to fire fighting main panel
by pressure switch. Each water spray system shall be equipped two star mode manual and
automatic, and equipping manual/automatic changing switch, this changing switch and system
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hand control shall be equipped on the local control panel, otherwise manual acting can realize
by operating valve.
Water spray system include transformer, t/g oil pipe, turbine lube tank, Diesel Generating
Room, cable basement, fire fighting pump house, auxiliary boiler house.
1.2.2.2 Pre-action Water Sprinkler Systems
The Pre-action water pipe system shall be empty at pre-working condition, after the fire
alarm system opening the deluge alarm, the system become the wet fire fighting system.
Pre-action water sprinkler systems will protect the generator and generator bearings.
1.2.2.3 Close-type Sprinkler Systems
Close-type sprinkler systems pipe line which behind the alarm valve is full of water at
normal condition, when the protecting area fire, the temperature will rise, sprinkler heat
detector will acting by heating, system can spray immediately, at the same time the fire alarm
bell is ring, and sending the fire fighting acting single to fire fighting main panel by water
director indicator.
Close-type sprinkler systems will protect fuel oil pump house, oil treating room, work shop,
storage building and administration building.
1.2.2.4 Oil tank fire fighting system
Four set of cooling system are set for each 1#-9# oil tank. Two set of cooling system are set
for each 10# oil tank.
The curtain water nozzle is adopted for cooling water system, rated working pressure of
0.35 MPa.
After pipe installation completed, strength and rigorous test of pipe should be done; washing
direction should be same with the direction of water flow when fire fighting, after clean the
pipeline can be fully installed sprinkler nozzles. After pressure test passing, cooling pipe
should be washed in order.
The oil tank fire fighting protection system used the drencher sprinkler.
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1.2.3 Fire Fighting Pipework
Independent water fire fighting network will be built in the gas turbine house plant and
steam turbine house. Circle pipe line will be made in the turbine house etc, to ensure fire
fighting water can be supplied from different way.
Indoor circular pipe is designed in the turbine house and the boiler. Water spray systems of
outdoors transformers are fed from pipes in power house and deluge valves is arranged in the
power house.
1.2.4 List of fire hydrant system and water spray fire fighting system refers to drawing
3038DC3762R001D.
1.2.5 Calculation of the fire fighting pump capacity and head and fire fighting tank capacity refer to
3038DC3762J001C.
1.2.6 Water Fire Fighting System Operation and Control
1.2.6.1 Control Principle for Firefighting Pump
a. Fire fighting main control panel is equipped in central control building;
b. The fire fighting pump house control room and central control building can realize the
controlling and operating action showing.
c. Fire fighting pump and fire alarm system interlock and automatic start, one work one
standby, at same time the main control panel equipped control button, start by manual. One
set of pressure maintaining equipment will install in fire fighting pump house, for
maintaining the fire fighting pipe line.
d. The local button will install the fire fighting pump.
1.2.6.2 Control and Interlock Require for Firefighting Pump
a The control button shall be installed in local and control room and central control building.
b Firefighting pump operating will be display and monitoring in firefighting pump control
room and central control building.
① pump operating condition.
② pump outlet pressure (local display).
c The firefighting pump control room and central control building will have firefighting pump
alarm signal.
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① Pump tripping
② motor overload
③ pump start failure.
④ Low low water level.
⑤pump outlet pressure is so lower.
d Motor should have current flow protection facility, when the motor overload the facility can
automatic cutoff the power.
e The motor driven firefighting pump is main firefighting pump, pulse on the pump at first
when fire hazard, pulse on signal can provide by any condition lower row.
①Fire hazard alarm panel in central control building.
②firefighting pump control room
③pulse on button in fire hydrant which in steam turbine(0.00 floor and 12.60 floor)
④When the firefighting water pipe pressure lower down to 1.0Mpa, alarm signal will send,
pulse on firefighting pump.
f When fire hazard, interlock pulse on motor driven firefighting pump, after 5~10 second the
pump start failure, interlock pulse on diesel firefighting pump.
g Diesel firefighting pump have local control casing, lower row indicator signal shall be
display in control room and central control building
①Indicator lamp on manual/automatic state.
②Operating oil pressure on diesel unit.
1.2.6.3 Pressure maintaining equipment
a Pressure maintaining equipment composition two pressure maintaining pump(one work one
standby) and one pressure maintaining tank.
b Firefighting pipe line pressure maintaining by the pressure maintaining equipment, when the
pressure drop down to 1.0MPa, automatic pulse on one of jockey pump, when the pressure
rise to 1.2Mpa automatic shut off the jockey pump, and then the pipe pressure maintaining
by pressure maintaining tank.
c When the jockey pump accident, automatic pulse on the standby jockey pump, and alarm to
local control casing, firefighting pump house control room and central control building.
d Jockey pump operating will be display and monitoring in firefighting pump control room
and central control building.
①pump operating condition.
②pump outlet pressure (local display).
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③pressure maintaining casing outlet pressure.
e The firefighting pump control room and central control building will have firefighting pump
alarm signal.
①Pump tripping
②motor overload
③pump start failure.
④pump outlet pressure is so lower.
f Firefighting pump and pressure maintaining equipment will be interlock, the control casing
will provide by firefighting pump manufactory.
1.3 Disposition of Extinguishers
1.3.1 There are should not less than two extinguishers for each location and no more than five for
each disposition pot.
1.3.2 Extinguisher should be disposed at the place visible and get easy and free disturbing fire
evacuation.
1.3.3 Extinguishers should be placed steadily and their name plates should be placed outside
towards.
1.3.4 Extinguishers should be placed on hooks and brackets or in extinguisher boxes. Their top upon
ground level should not less than 1.5m and the bottom upon ground not less than 0.15m.
1.4 Foam Extinguishing System of Oil Storage Area
Oil storage tanks are protected by foam injection system in this project. Two (2) foam tanks
and two (2) water-foam mixers are installed in the foam fire fighting station. Four (4) foam
ejectors are installed in each oil storage tank. The source of foam extinguishing system is from
fire water pipe.
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2 Fire fighting System Operation Specification
2.1 Automatic Fire Alarm System
2.1.1 System Composition
This system is composed of detect part, monitor part and linkage part.
2.1.1.1 Detection
The detection part is mainly composed of intelligent smoke detector, intelligent thermal
detector, explosion-proof thermal detector, switching linear thermal detector, type thermal
detector, analog linear thermal detector and manual alarm button. Smoke detector and thermal
detector are mainly used for housing space detection; manual alarm button is mainly used at
corridors, fire control lobby and other positions where the fire can be found by man, and used
for activating the alarm or linkage equipment; analog linear thermal detector is mainly used in
fuel pump room, main fuel tank, makeup fuel tank, middle layer oil pipelines, and other
important positions where typical detector can not be used; switching linear thermal detector is
mainly used at cable tunnels, cable trays and other positions.
2.1.1.2 Monitoring part
The monitoring part is mainly used for data acquisition, curve sampling, data analysis and
result judgment, consisting of central intelligent processor, and can effectively eliminate
interference and accurately deal with the feedback signal.
2.1.1.3 Linkage part
The linkage part is mainly used for implementing real fire extinguishing function. After the
control device receives an accurate alarm action signal, the linkage part will, according to the
linkage logic, implement fire extinguishing protection over the protected areas.
2.1.2 Working Principle
The fire alarm controller can directly receive two (smoke and temperature) types of fire
detectors’ alarm signals. When there is a fire at the detected position, the detectors will send
fire alarm signals to the controller, the corresponding fire light of the controller will light up
and send audible and visual alarm signals, and then the external audible and visual alarm will
start to work; if both types of detectors send fire signals to the controller, the audible alarm in
the controller will emit acoustic alarm signal, then the fire light on the display panel will flash,
and meanwhile, the second point of the clock display will stop flashing and instead display the
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fire occurrence time, until the controller reset button is pressed down. After receiving alarm
signal, the controller will automatically send start signal to the fire extinguishing unit; when the
controller receives the blow return signal, the discharge light on the panel will light up and
control the light-up of the discharge light in the protection area.
2.1.3 Operating Instructions
2.1.3.1 Automatic fire alarm function: If the controller determines there is indeed a potential fire, the
controller will light on the fire indicator light, send fire alarm, display fire alarm code address
on the display tube, and display the fire alarm code address, detailed position, detector type
and fire alarm time on the LCD screen. If there are multiple fire alarms simultaneously, the
LCD screen will display the total number of fire alarms, and also display the detailed
positions of the first alarm and the latest alarm, the type of detector and the fire alarm time.
All alarm information can be viewed via the fire alarm view. There is a plane fire alarm
drawing on the CRT color display system and after the device acts, corresponding alarm layer
will automatically jump out and then the alarm point will flash. When the "fire" light, etc. on
the panel light on, the alarm layer will display red and display fire alarm code address,
detailed position, detector type and fire alarm time.
2.1.3.2 Linkage control function: manual / automatic conversion and manual / automatic fire linkage
control can be realized under set menu. When the controller sends a fire alarm signal, if in
automatic mode, the controller will make the device act according to the set linkage
relationship, and display the name of the acting device and the total number of actions on the
LCD screen. At this moment, all linkage information such as address code, detailed position,
device status (successful action, failed action, wait for command, live action), and action time
can be viewed via the linkage view function. If in manual mode, the controller will not issue
control instructions after sending the alarm information, and the staff on duty need to confirm
the occurrence of a fire. If it is necessary to start fire linkage control, press the "fire
confirmation" button to start automatic fire linkage control according to the set linkage logic.
There are such buttons (fan start / stop button, fire pump start / stop button, etc.) set on the
panel that can directly start devices. These buttons can be manually manipulated to control
these devices.
2.1.3.3 If the controller identifies a fault, it will light on the fault indicator light, emit fault alarm
sound for 10 seconds, and then emit fault alarm indicating sound once every one minute. The
fault alarm may be stopped via silencing operation. After the fault cause is identified, the fault
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may be excluded.
The controller has reset function. By resetting, the controller can eliminate fire alarm or
linkage action information. If it is not a false alarm, there will be re-alarm after the resetting.
In this case, it is necessary to go to the scene to verify whether there is a fire or any other
unforeseen circumstance.
Never press the button continuously during operation, so as to avoid damaging the system.
2.2 Automatic Sprinkler System
2.2.1 System Components
The system consists of sprinkler pipe water supply, pipeline control valves, deluge valves,
water motor alarm, pressure switches, solenoid valves, water flow indicators, open or closed
sprinklers and pipelines.
2.2.2 Working Principle
Deluge valve device is widely used in deluge system, pre-action system, water curtain system
and water mist system. Except for pre-action system, all other systems are equipped with
open sprinklers on the side pipelines. The opening of deluge valve device is controlled by site
fire detection system. When there is a fire breaking out somewhere in protected areas, the
environmental temperature will rise, and the fire detection system will act and open the
deluge valve, so that a lot of water will eject from the open sprinklers. The fire detection
system will also send alarm signal to control the fire. In emergency situations, the deluge
valve may be opened directly via manual valve operation.
2.2.3 Operating Instructions
2.2.3.1 Electrical control deluge valve extinguishing system: the system is composed of deluge valve
device, solenoid valve, open sprinklers and electrical detection devices. Within this system,
electrical detection devices are distributed at key locations throughout the fire zone, forming
monitoring network and connected to the electrical control box. Under normal circumstances,
the solenoid valves (power consumption 50W, voltage DC24V) installed on the outlet piping
of the diaphragm chamber are under off state, to hold the pressure inside the diaphragm
chamber. When the electrical control box receives a fire signal sent from the electronic
detection unit, the fire signal will be processed and send start signal to the electronic valve to
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
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open the solenoid valve, so that the pressure inside the diaphragm chamber will decrease,
thereby the deluge value is opened, and then the water will eject from the open sprinklers to
the entire protection zone. Besides, the Water motor alarm and pressure switch will act and
start the fire pumps to implement fire-fighting function. After the fire is put out, open the
water-discharge residual pressure valve, the residual water at rear part of the deluge valve will
be exhausted, and then the deluge valve will be automatically closed. Now, close the
water-discharge residual pressure valve and the manual reset valve, so that the system will
enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged
completely from the drainage ditch, so as to protect the sprinkler pipes.
2.2.3.2 Wet control deluge valve extinguishing system: the system is composed of deluge valve
device, open sprinkler, closed probe sprinkler (glass ball sprinkler, fusible sprinkler), etc.
Within this system, closed probe sprinklers are mounted on the wet control pipelines at key
locations throughout the fire zone. Such wet control pipelines are connected to the outlet of
the deluge valve diaphragm chamber. When a fire occurs, the probe sprinkler will turn on the
switch to spray water, the pressure in the control system pipelines will decrease rapidly, the
pressure in the diaphragm chamber will decrease since the throttle plate at the water supply
can not sustain the original pressure due to the lack of adequate amount of water, therefore,
the deluge valve will be opened under water supply pressure, the water will flow onto the side
of the system and eject from the open sprinkler. Besides, the Water motor alarm and pressure
switch will act and start the fire pumps to implement fire-fighting function (the control
system must be mounted at non-freezing place). After the fire is put out, open the
water-discharge residual pressure valve, the residual water at rear part of the deluge valve will
be exhausted, and then the deluge valve will be automatically closed. Now, close the
water-discharge residual pressure valve and the manual reset valve, so that the system will
enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged
completely from the drainage ditch, so as to protect the sprinkler pipes.
2.2.3.3 Dry control deluge valve extinguishing system: the system is composed of deluge valve
device, open sprinkler, closed probe sprinkler (glass ball sprinkler, fusible sprinkler), air
compressor, solenoid valve, etc. Within this system, dry control pipes will be arranged at key
positions in the protected zone, and there will be closed probe sprinklers connected to deluge
valve diaphragm chamber and compressed air source. When a fire occurs, the closed probe
sprinkler will be turned on, the air pressure in the control system pipelines will decrease
rapidly, the pressure in the diaphragm chamber will decrease, therefore, the deluge valve will
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be opened under water supply pressure, the water will flow onto the side of the system and
eject from the open sprinkler to the protected zone. Besides, the Water motor alarm and
pressure switch will act and start the fire pumps to implement fire-fighting function. The
pressure in the control pipe can be controlled by a solenoid valve, and the control theory is
same as that of electrical control deluge valve extinguishing system. After the fire is put out,
open the water-discharge residual pressure valve, the residual water at rear part of the deluge
valve will be exhausted, and then the deluge valve will be automatically closed. Now, close
the water-discharge residual pressure valve and the manual reset valve, so that the system will
enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged
completely from the drainage ditch, so as to protect the sprinkler pipes.
2.2.3.4 Manual control: manual control is achieved by setting a manual valve in the outlet pipe in the
deluge valve diaphragm chamber, and it is generally used in conjunction with the above three
control systems. When staff on duty identifies a fire, he can open the cover of the manual
control device and open the manual value in the box to discharge water, so as to reduce the
water pressure in the diaphragm chamber. Therefore, the force that acts on the tumbler
through piston and ejector will reduce, the valve flap components will trip, the system water
supply will open the valve flap components and the open sprinkler will spray water. Besides,
the Water motor alarm and pressure switch will act and start the fire pumps to implement
fire-fighting function. After the fire is put out, open the water-discharge residual pressure
valve, the residual water at rear part of the deluge valve will be exhausted, and then the
deluge valve will be automatically closed. Now, close the water-discharge residual pressure
valve and the manual reset valve, so that the system will enter into standby mode. Meanwhile,
the residual water in the pipelines must be discharged completely from the drainage ditch, so
as to protect the sprinkler pipes.
2.3 Foam Extinguishing System
2.3.1 System Components
Foam extinguishing system is composed of fire water system, pipeline control valve, foam
concentrate storage tank, proportioning mixer, foam generator, foam hydrant, foam nozzle,
pipeline, etc.
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2.3.2 Working Principle
When part of the pressure water enters into the proportioning mixer and then enters into the
storage tank water chamber through pipelines, squeeze the rubber diaphragm to extrude the foam
liquid in the diaphragm out through the suction pipe and mix with water to form foam mixture,
and then spray foam through air foam generator or spray device to fight the fire.
2.3.3 Operation
2.3.3.1 When the fire pump is started and there is pressure water in the pipe, firstly open the inlet
valve, the outlet valve and the water inlet valve.
2.3.3.2 Regulate the opening of the outlet valve of the system, until the pressure gauge displays the
rated working pressure of foam proportioning mixture and stabilize at a certain value.
2.3.3.3 When there is pressure water in the storage tank and the pressure rises to the working
pressure, open the liquid outlet valve, then the foam proportioning mixture will
automatically regulate to 6% (or 3%) proportion, and output foam mixture to the system.
2.3.3.4 When the fluid supply stops, firstly stop the liquid drain valve (to prevent pressure water
intrusion and in-flow into foam rubber bag) and then close the other valves, and also stop
the pump to stop working.
2.3.3.5 Method for initial perfusion of foam liquid:
a Close the liquid drain valve, and open water chamber gas outlet valve, gas drain valve and
diaphragm gas drain valve.
b Open the flange cover of foam liquid filling, and use a hand pump to fill the rubber bag
with foam liquid.
c When the foam liquid overflows from the diaphragm gas drain valve, the foam liquid is
full.
2.3.3.6 When testing the water, open the water chamber gas outlet valve and inlet valve, and let
pressure water in. When there is water ejected from water chamber gas outlet valve, close
the valve and let the storage tank under standby state.
2.4 Gas Fire-extinguishing System
2.4.1 Overview
Gas turbine and power equipment adopt high pressure CO2 fire extinguishing system which is
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provided by gas turbine supplier. The system includes high pressure CO2 storage tank (storage
pressure bit 57bar/20℃), pipes and nozzles.
2.4.2 Operation
2.4.2.1
Steel cylinders adopt hammer (Fig. 2 red circles) as the weighing system that will be hung on
the top of the shelf. (The hammers in 1st
zone are numbered WOSL151-WISL162 and
WISL115-WISL159, the hammers in 2nd
zone are numbered WISL251-WISL252 and
WISL260-WISL270). If the hammer falls, the fire protection cabinet will send a signal to
MARK VI to display C02 low pressure alarm. The reason why a hammer falls may be that the
CO2 gas is lost or the balance setting is incorrect. The indication about the fall of a hammer is
that, there is a laser beam emitted on the horizontal line of the low position of the hammer, and
there is laser signal rebounded and received. If a hammer falls, the laser will be blocked and the
receiver will send a signal, but sometimes what blocks the laser may be other debris, such as
leaves, etc.
。
Steel cylinders are connected by a flexible tube to the collection tube (Fig. 3 green part), and
there is a one-way valve fitted at each connection. On one side of the one-way valves of the two
steel cylinders in the quick-release cylinder group of each zone, there is a thin tube for providing
pneumatic pressure to control the opening of all steel cylinders in a zone.
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2.4.2.2
At the end of the collection tube, there is a stop valve (1st
zone quick-release tube HV150,
slow-release tube HV199, 2nd
zone quick-release tube HV250, slow-release tube HV299) with a
position switch indicating the switch position (1st
zone quick-release switch ZSL33CL-1B,
slow-release switch ZSL33CL-1A; 2nd
zone quick-release switch ZSL33CL-2B, slow-release
switch ZSL33CL-2A). This switch position signal will be sent to the fire protection cabinet, so
that the fire protection cabinet will not issue CO2 release instruction, and thus ensure the
collection tube safety.
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2.4.2.3
Pressure switch (1st
zone PSH 45CP-1, 2nd
zone PSH45CP-2; setting value 3bar) located at
slow-release collection tube will determine whether to release CO2, when electronically driven
(by crushing the glass box or thermal probe action) by CO2 release. When mechanically driven
(by operating the manual pull rod located at the CO2 cylinder), the pressure switch will release
CO2, send a signal to the fire protection cabinet and a signal to MARK IV to give the user a
warning signal, and then jump off the combustion engine. This switch is manual reset type.
When refilling the CO2 cylinder full, the operator may manually reset to start the combustion
engine. Regardless of manual or automatic release, the pressure switch will send to MARK VI
the alarm that CO2 releases in 1st
/ 2nd
zone.
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2.4.2.4
The ladder-shaped control lever (Figure 3 purple color) is linked with the valve rod extended
from each steel cylinder. When the control lever moves, the valve rod of each steel cylinder will
be moved, and then release gas to control the piston to pull, which can be controlled by driving
cylinder, or the piston may also be pulled manually.
2.4.2.5
The gas source to the driving cylinder to control piston movement is controlled by solenoid
valve (1st
zone 45CR-1B and FY152, 2nd
zone 45CR-21B and FY252), and the solenoid valve is
controlled by the fire protection cabinet.
a In the 1st
zone, there are three audible and visual alarms (SLI-1A, 1B, 1C, 2C) installed
outside of the unit, and two flash alarms (SL-1, 2) installed inside auxiliary machine room.
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In 2nd
zone, there is an audible and visual alarm (SLI-3C).
b There is a hand breaking glass alarm (43CP-1/2/3/4) installed at the gate of the auxiliary
machine room and the turbine room respectively, and there is a hand breaking glass alarm
(43CP-5) installed in load room. After the alarm is broken, the CO2 release will be triggered.
2.4.3 Notes and Routine Maintenance
Flexible exhaust pipe: if the rubber exhaust pipe surface is aged, replace the pipe immediately
Surface varnish: If the paint on the surface of the steel cylinder peels off, repaint it as soon as
possible, so as to avoid the exposed surface suffering air corrosion
Laser transmitter: adopt blocking way to check whether the laser transmitter can work
normally
Manual pull rod: check the rusting degree of the metal twisted wire to prevent the snap or
stuck during action
Probe: If it does not work, check the connection circuit or replace the probe timely
Hammer fall: check the amount of gas in the steel cylinder, and correct the weighing settings.
Weighing equipment can not display the location of empty cylinder: correct the weighing
settings.
The exhaust time is too long: the nozzle may be clogged, remove the nozzle and clear the plug.
Solenoid valve: solenoid valve is exposed for a long time, so if it will not work for a long time,
be sure to prevent moving the solenoid valve cabinet.
While repairing any ancillary device of a steel cylinder, make sure the protective plug of the
steel cylinder is pulled out. Since CO2 is not in continuous use, it is a low-wear device. So, if
operated normally and subject to periodic maintenance, the system will be protected from
mechanical damage caused by accidental impact, and the system should be reliable in a
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long-term.
3 Maintenance of the Fire Fighting System
3.1 Fire Alarm System
3.1.1 NFS2-3030 Fire Alarm Controller
3.1.1.1 Overview
NFS-3030 is a multi-functional intelligent fire alarm control system (FACP). CPU-3030 can
also be equipped with a display / keypad option on the controller, through which, the user can
implement programming and view the selection.
3.1.1.2 Working Principle
When the detector and the manual alarm button detect a fire, the fire signal will be transmitted
to the alarm controller. After a fire is confirmed, the detector will send control instructions and
link related peripherals.
3.1.1.3 Features
a One to ten isolated intelligent Signaling Line Circuits (SLC) Style 4, 6 or 7.
b Up to 159 detectors (any mix of ion, photo, laser photo, thermal, or multi-sensor) and 159
modules (N.O. manual stations, two-wire smoke, notification, or relay) per SLC. 318
devices per loop/3180 per FACP or network node.
c Large 640-character LCD backlit display (16 lines x 40 characters) or display-less (a node
on a network).
d Network option – supports NFS-640, NFS-3030, NCA Network Annunciator, or NCS
Network Control Station.
e UniNet® compatible.
f Built-in Alarm, Trouble, Security, and Supervisory relays.
g Up to 96 input or output panel circuits per FACP or network node; circuits configurable
online.
h VeriFire™ Tools online/offline program option.
i Application code is saved in Flash memory, eliminating the need to change EPROMs.
j Built-in Degraded Mode option. In the event of a CPU failure, the system is capable of
general alarm if a fire condition is present.
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k Weekly Occupancy Schedules allow changing sensitivity by time of day and day of week.
l Optional universal 2040-point DACT.
m EIA-485 annunciators, including custom graphics.
n Printer interface (80-column and 40-column printers).
o History file with 4000-event capacity in nonvolatile memory, plus separate 1000-event
alarm-only file.
p Advanced history filters allow sorting by event, time, date, or address.
q Alarm Verification selection per point, with tally.
r Autoprogramming and Walk Test reports.
s Positive Alarm Sequence (PAS) Presignal.
t Silence inhibit and Auto Silence timer options.
u March time and temporal signals supported on panel circuits.
v Field-programmable on panel or on PC, with VeriFire™ Tools program, also check,
compare.
w Non-alarm points for lower priority functions.
x Remote ACK/Signal Silence/System Reset/Drill via monitor modules.
y Powerful Boolean logic equations — 1000!
Acclimate Plus™, AWACS™, HARSH™, NOTI•FIRE•NET™,
ONYX™, and VeriFire™ are trademarks, and FlashScan®,
UniNet®, and VIEW® are registered trademarks of NOTIFIER.
Microsoft® and Windows® are registered trademarks of the
Microsoft Corporation. LEXAN® is a registered trademark of GE
Plastics, a subsidiary of General Electric Company.
3.1.1.4 Operation
(See the equipment operation instruction)
3.1.1.5 Maintenance
a Daily inspection items
①Signs should be sound, indicator light can flash normally, the display device is sound and
can display key position simulation diagram or plan diagram and is clean.
②Buttons and switches are intact.
③Relay contacts should be clean. Contacts should coincide seamlessly and can contact
normally.
④Able to achieve manual / automatic conversion and manual / automatic fire linkage control.
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⑤The circuit board should be dry and free of moisture, and the green light should be normally
on.
⑥Conduct fault, alarm, silencing, reset, fire memory and backup battery function tests
⑦Observe whether there is damage to the printer
b Monthly inspection items
①Conduct self-test of operation room, and the device should emit self-test status light signal
②Start the printer test, to see whether the writing is clear
c Annual inspection items
①Conduct 1-2 standby power charge and discharge tests every year
②Conduct 1-3 primary power and backup power automatic switch tests for the backup power
every year. When the primary power is cut off, the system can automatically switch to the
backup power; when the primary power is restored, the system can automatically switch to
the backup power.
③Conduct twice fire linkage tests with non-fire power cut off forcibly every year, and the
system should be able to work normally in the tests.
3.1.2 NFS2-640 Regional Fire Alarm Control Panel
3.1.2.1 Overview
NFS2-640 is an integrated, powerful and intelligent fire alarm controller. Its power supply,
charger, CPU, and an SLC signal circuit are integrated in a circuit board. The system structure
is extremely compact, with simple configuration. NFS2-640 also provides an optional SLC
signal circuit, so that the system may have two SLC signal circuits, and under FlashScan
protocol, may be equipped with 636 intelligent detectors and modules.
NFS2-640 provides 99 general linkage areas and 20 logic operation areas, so that the
controller will have strong linkage control function. In addition, it may be used alone, or be
networked to NFN to composite a network system with combination of centralized and
decentralized alarm controllers.
3.1.2.2 Feature
a Photoelectric isolated EIA-232 printer interface
b EIA-485ACS alarm interface
c Electronic speaker
d 640 characters, 16 lines ×40 nematic liquid crystal display
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e 10 soft keys, able to execute the command displayed on LCD screen
f 11 LED status indicator lights
g Confirmation function (local, network, or a single node)
h Signal silencing (network or a single node)
i System reset (network or a single node)
j Light inspection (NCA-2)
k Read status (any point on the node)
l Change status (any point or selected point)
m Able to store 4,000 pieces of event history record
n Able to store 1,000 pieces of alarm history record
3.1.2.3 Operation
(See the equipment operation instruction)
3.1.2.4 Maintenance
a Daily inspection items
①Signs should be sound, indicator light can flash normally, the display device is sound and
can display key position simulation diagram or plan diagram and is clean
②Buttons and switches are intact.
③Relay contacts should be clean. Contacts should coincide seamlessly and can contact
normally.
④Able to achieve manual / automatic conversion and manual / automatic fire linkage control
⑤The circuit board should be dry and free of moisture, and the green light should be normally
on.
⑥Conduct fault, alarm, silencing, reset, fire memory and backup battery function tests
⑦Observe whether there is damage to the printer
b Monthly inspection items
①Conduct self-test of operation room, and the device should emit self-test status light signal
②Start the printer test, to see whether the writing is clear
c Annual inspection items
①Conduct 1-2 standby power charge and discharge tests every year
②Conduct 1-3 primary power and backup power automatic switch tests for the backup power
every year. When the primary power is cut off, the system can automatically switch to the
backup power; when the primary power is restored, the system can automatically switch to
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the backup power.
③Conduct twice fire linkage tests with non-fire power cut off forcibly every year, and the
system should be able to work normally in the tests.
3.1.3 NFS-320(E)Intelligent Addressable Fire Alarm System
3.1.3.1 Overview
The NFS-320 intelligent Fire Alarm Control Panel is part of the ONYX® Series of Fire Alarm
Controls from NOTIFIER. In stand-alone or network configurations, ONYX Series products
meet virtually every application requirement.
Designed with modularity and ease of system planning, the NFS-320 can be configured with
just a few devices for small building applications, or for a large campus or high-rise application.
Simply add additional peripheral equipment to suit the application.
NOTE: Unless called out with a version-specific “R” or “E” at the end of the part number,
“NFS-320” refers to models NFS-320, NFS-320R, and NFS-320E; similarly, “CPU-320” refers
to the main circuit board for CPU-320, and CPU-320E.
3.1.3.2 Features
a One isolated intelligent Signaling Line Circuit (SLC) Style 4, 6 or 7.
b Up to 159 detectors (any mix of ion, photo, thermal, or multisensor) and 159 modules
(Addressable pull stations, normally open contact devices, two-wire smoke, notification, or
relay). 318 devices maximum.
c Standard 80-character display.
d Network options:
① High-speed network for up to 200 nodes (NFS2-3030, NFS2-640, NFS-320(C), NCA-2,
DVC, ONYX Works,
NCS, NFS-3030, NFS-640, and NCA).
② Standard network for up to 103 nodes (NFS2-3030, NFS2-640, NFS-320(C) NCA-2, DVC,
ONYX Works, NCS, NFS-3030, NFS-640, NCA, AFP-200, AFP-300/ 400, AFP-1010, and
AM2020). Up to 54 nodes when DVC is used in network paging.
e 6.0 amp power supply with four Class A/B built-in Notification Appliance Circuits (NAC).
Selectable system sensor, Wheelock, or Gentex strobe synchronization.
f Built-in Alarm, Trouble, Security, and Supervisory relays.
g Veri Fire® Tools online or offline programming utility. Upload/ Download, save, store, check,
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compare, and simulate panel databases. Upgrade panel firmware.
h Auto programming and Walk Test reports.
i Optional universal 318-point DACT.
j 80-character remote annunciators (up to 32).
k EIA-485 annunciators, including custom graphics.
l Printer interface (80-column and 40-column printers).
m History file with 800-event capacity in nonvolatile memory, plus separate 200-event
alarm-only file.
n Alarm Verification selection per point, with tally.
o Auto programming and Walk Test reports.
p Presignal/Positive Alarm Sequence (PAS).
q Silence inhibit and Auto Silence timer options.
r NAC coding functions:
①March time.
②Temporal.
③California two-stage coding.
④Canadian two-stage.
⑤Strobe synchronization.
s Field-programmable on panel or on PC, with VeriFire Tools program check, compare,
simulate.
t Full QWERTY keypad.
u Battery charger supports 18 – 200 amp hour batteries
v Non-alarm points for lower priority functions.
w Remote ACK/Signal Silence/System Reset/Drill via monitor modules.
x Automatic time control functions, with holiday exceptions.
y Surface Mount Technology (SMT) electronics.
z Extensive, built-in transient protection.
3.1.3.3 Maintenance
a Daily inspection items
①Signs should be sound, indicator light can flash normally, the display device is sound and can
display key position simulation diagram or plan diagram and is clean
②Buttons and switches are intact.
③Relay contacts should be clean. Contacts should coincide seamlessly and can contact
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normally.
④The circuit board should be dry and free of moisture, and the green light should be normally
on.
⑤Conduct fault, alarm, silencing, reset, fire memory and backup battery function tests
b Monthly inspection items
Conduct self-test of operation room and the device should emit self-test status light signal
c Annual inspection items
①Conduct 1-2 standby power charge and discharge tests every year
②Conduct 1-3 primary power and backup power automatic switch tests for the backup power
every year. When the primary power is cut off, the system can automatically switch to the
backup power; when the primary power is restored, the system can automatically switch to the
backup power.
③Conduct twice fire linkage tests with non-fire power cut off forcibly every year, and the
system should be able to work normally in the tests.
3.1.4 FCM-1Intelligent Control Module
3.1.4.1 Overview
FCM-1 intelligent control module can be used as 24VDC sound / light alarm power, speaker
or telephone device switch, etc, and can be programmed to be linkage or manual bus control
3.1.4.2 Feature
a Built-in model recognition system, with the control panel being able to automatically
recognize the device as FCM-1
b Internal circuit and relay are powered directly by the two wires on SLC circuit, and the
external devices (speakers, sound and light alarm, etc.) are powered by an external power
supply
d Strong anti-interference (EMF / RFI)
e SEMS screws have clips for easy wiring
f Decimal address setting (01-159)
g Under normal conditions, LED flashes in green and is normally on when alarming
h Support FlashScan protocol
3.1.4.3 Parameter
a Working voltage:15-32VDC
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b Quiescent current:375uA(LED flashes)
c Maximum Current:6.5mA(LED light on normally)
d Maximum Current:Max 80V(DC or RMS)
e Terminal resistance:47K ohm
f Temperature range:0℃-49℃(32℉- 120℉)
g Humidity range:10%-93%(non-condensing)
h Dimensions:114.3mm(high)×
101.6mm(wide)×
31.75mm(thick)
3.1.4.4 Operation
Each FCM-1 module occupies one of the 159 valid module addresses on SLC circuit, and
responds to the periodic query on the control panel, to report its model and the circuit status
(open / normal / short). LED flashing indicates the module is communicating with the control
panel, and when there is an alarm, the LED is locked and will be normally on. Once receiving a
command from the control panel, FCM-1 will stop monitoring, and will, according to the correct
polarity, connect the external power supply with the load device. The disconnected monitoring
can prove to the control panel that the relay has been really turned on. The relay completely
isolates the external power supply and the communication circuit, therefore, the failure of the
external power supply will not affect other parts of the system.
Rotary switch can set a unique address for each module, and the address can be set before or
after installation. Built-in code will report module type to the control panel.
3.1.4.5 Maintenance
a Daily inspection items
Module is intact and clean, with no loose wiring
b Monthly inspection items
①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total
volume every month. When the monitoring module receives the switch value closing signal, it
will send the signal through bus to the controller, and the controller will send sound and light
alarm signal.
②After a detector alarms, the alarm confirmation light can be activated
c Annual inspection items
Complete one full-sample inspection once a year. In addition, after the monitoring module is
put into operation for two years, it should be cleaned once every three years, and response
threshold and other necessary functional tests should be conducted.
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3.1.5 FMM-1 Intelligent Monitoring Module
3.1.5.1 Overview
FMM-1 intelligent monitoring module monitors the status of normally open contact type
devices, such as water flow indicator, fire hydrant button, pressure switches, etc. Monitoring
module can inform the controller about the monitored or alarm status of such fire-fighting
devices, and display the records.
3.1.5.2 Feature
a Built-in model recognition system, with the control panel being able to automatically
recognize the device as FMM-1.
b Powered directly by the two wires on SLC circuit, with no need for any additional power
supply
c Strong anti-interference (EMF/RFI).
d SEMS screws have clips for easy wiring.
e Decimal address setting (01-159).
f Under normal conditions, LED flashes in green and is normally on when alarming.
g Support FlashScan protocol.
3.1.5.3 Parameter
a Working voltage:15 - 32 VDC
b Quiescent current:375 uA (LED flashes)
c Maximum current::5.1mA(LED light on normally)
d Terminal resistance:47K欧姆
e Temperature range:0℃-49℃ (32 ℉- 120℉)
f Humidity range:10% - 93%(non-condensing)
g Dimensions:114.3mm(high) x 101.6mm(wide) x 31.75mm(thick)
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3.1.5.4 Maintenance
a Daily inspection items
Module is intact and clean, with no loose wiring
b Monthly inspection items
①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total
volume every month. When the monitoring module receives the switch value closing signal, it
will send the signal through bus to the controller, and the controller will send sound and light
alarm signal.
②After a detector alarms, the alarm confirmation light can be activated
c Annual inspection items
Complete one full-sample inspection once a year. In addition, after the monitoring module is
put into operation for two years, it should be cleaned once every three years, and response
threshold and other necessary functional tests should be conducted.
3.1.6 FST-851Series Intelligent Thermal Detector
3.1.6.1 Overview
FST-851 series intelligent thermal detectors are analog addressable detectors that can provide
the exact location of the fire to firefighters. Detectors can accept different sensitivity settings to
cater to different installation environments. Detectors continuously measure the temperature
values from the control panel. By collecting these temperature values, the control panel can
determine whether the detectors need maintenance.
FST-851 series detectors adopt innovative temperature sensing technology, and support set
temperature alarm (FST-851: 57 ℃; FST-851H: 88 ℃) and differential temperature alarm
(FST-851R). This series supports FlashScan protocol that enables communication more than five
times faster.
3.1.6.2 Feature
a Sleek and slim appearance.
b Fast response temperature detection technology.
c Decimal address, knob setting (1 - 159).
d Two-wire circuit.
e Striking dual LED, 360 °wide viewing angle.
f LED flashes in green under normal state, and LED flashes in red under alarm.
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g Embedded with communications and device type identification circuit.
h Able to conduct remote function testing in the control panel.
i Built-in test switch, triggered by an external magnet.
j Display address (as for address 121, the detector LED will: flash 12 times and pause and then
flash again) during walk test
k Low quiescent current.
l With UL-521 certification.。
m With anti-interference function
n Direct surface mounting or junction box mounting.
o Separate plug-in base for easy installation and maintenance. Able to replace optoelectronics,
ion and thermal detectors.
p The base adopts SEMS wiring screws.
q 94-5V class flammable plastics.
r Optional to connect to remote RA400Z indicator light.
s Optional buzzer, relay and isolator base.
3.1.6.3 Technical Parameter
a Size:5.1cm(high) x 10.4cm(DL)
b Temp:
FST-851:-20℃-38℃(-4℉- 100℉)
FST-851R:-20℃-38℃(-4℉- 100℉)
FST-851H:-20℃-66℃(-4℉- 150℉)
c Detector distance:
UL:15.24 m
FM:7.62m x 7.62m
d Alarm Temp
FST-851:57℃
FST-851H:88℃
FST-851R:8.3℃/MIN
e Relative Humidit:10% - 93%(No Congeal)
f working Voltage:15 - 32VDC
gQuiescent Current:
200μA @ 24 VDC (No Communication)
300μA @ 24 VDC (communicate for every 5 seconds LED work)
h LED Electticty:Max 6.5mA (light steady)
3.1.6.4 Maintenance
a Daily inspection items
The detector is un-blocked, dust-free and can be used normally
b Monthly inspection items
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①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total
volume every month. When the response parameter reaches a predetermined value, the
detector should output fire signal.
②After a detector alarms, the alarm confirmation light can be activated
c Annual inspection items
Complete one full-sample inspection once a year. In addition, after the monitoring module is
put into operation for two years, it should be cleaned once every three years, and response
threshold and other necessary functional tests should be conducted.
3.1.7 FSP-851 Series Intelligent Photoelectric Smoke Detector
3.1.7.1 Overview
FSP-851 series intelligent photoelectric smoke detectors are analog addressable detectors
that can provide the exact location of the fire to firefighters. Detectors can accept different
sensitivity settings to cater to different installation environments. Detectors continuously
provide the measured smoke density value to the control panel. By collecting these values, the
control panel can determine whether the detectors need maintenance.
FSP-851 series detectors adopt unique optical detection chamber design that can make fast
and reliable response to a variety of fire sources. FSP-851 series detectors are photoelectric
smoke detectors; FSP-851T series detectors are photoelectric smoke detectors with dual
temperature sensors.
3.1.7.2 Feature
a Sleek and slim appearance.
b Addressable analog communications
c Stable communication technology, with noise immunity.
d Low quiescent current.
e Address switch adopts rotary decimal (01-159).
f Can be selected to be connected to remote indicator light (RA400Z).
g Dual LED design, providing 360-degree viewing angle.
h LED flashes in green under normal state, and LED flashes in red under alarm.
i Display address (as for address 121, the detector LED will: flash 12 times and pause and then
flash again) during walk test.
j Built-in function test switch, triggered by an external magnet.
k Optional relay, isolator, or buzzer base.
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l With UL 268 certification.
3.1.7.3 Technical Parameter
a Dimensions:5.1cm(high) x 10.4cm(DL)
b Operating temperature:
FSP-851:0℃-49℃(32℉- 120℉)
FSP-851T:0℃-38℃(32℉- 100℉)
c UL approved wind speed: 1219.2M/MIN
d Alarm temperature FSP-851T:57℃
e Relative humidity: 10% - 93% (non-condensing)
f Operating voltage: 15 - 32VDC
g Quiescent current:
250μA @ 24 VDC (without communication)
360μA @ 24 VDC (Communication once every five seconds, LED works)
h LED current: maximum 6.5mA (normally light on)
3.1.7.4 Maintenance
a Daily inspection items
The detector is un-blocked, dust-free and can be used normally
b Monthly inspection items
①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total
volume every month. When the response parameter reaches a predetermined value, the
detector should output fire signal.
②After a detector alarms, the alarm confirmation light can be activated
c Annual inspection items
Complete one full-sample inspection once a year. In addition, after the monitoring module is
put into operation for two years, it should be cleaned once every three years, and response
threshold and other necessary functional tests should be conducted.
3.1.8 302Series Rate-Anticipation Heat Detectors
3.1.8.1 Overview
The Thermotech 302 Series rate-anticipation heat detectors operate with in a controlled
range of two to three degrees of their set points. regardless of the speed or rate of temperature
rise. These detectors are available in either 135℉(57.2℃)or194℉(90℃) ratings.
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The 302 Series are normally-open devices designed especially for fire detection and alarm
systems.
3.1.8.2 Features
a Immediate response. The 302 series activate whenever ambient air temperature reaches a
detector’s setting, eliminating the thermal time lag inherent in conventional heat detectors.
b Eliminates false alarms. The 302 series do not respond to momentary temperature
fluctuations below the selected temperature.
c Universal application. The 302 series can be used in all areas for any type of occupancy .
d Self-restoring
e Hermetically sealed, shock resistant, corrosion resistant, and temper-proof.
3.1.8.3 Maintenance
a Daily inspection items
The detector is un-blocked, dust-free and can be used normally
b Monthly inspection items
①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total
volume every month. When the response parameter reaches a predetermined value, the
detector should output fire signal.
②After a detector alarms, the alarm confirmation light can be activated
c Annual inspection items
Complete one full-sample inspection once a year. In addition, after the monitoring module is
put into operation for two years, it should be cleaned once every three years, and response
threshold and other necessary functional tests should be conducted.
3.1.9 SG-32 Series Non-coded Manual Fire Alarm Station
3.1.9.1 Overview
The SG-32 is a high quality, fire alarm station which is available in either single or dual
action models. The attractive die-cast metal housing is finished in a high-gloss red enamel with
raised white letters which enables fast recognition in emergency situations. All models in the
series are provided with highly reliable gold plated contacts to minimize the risk of corrosion,
and have been tested by UL for compliance to the latest requirements of the Americans with
Disabilities Act (ADA).
Operation is accomplished by simply pulling the handle on the front of the station down as far
as it will go. On the dual action model, the PUSH bar rotates inward allowing the PULL handle
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to be operated in a one-handed motion. This action breaks an acrylic breakrod and closes the
station’s normally open switch. Once activated, the handle locks into a horizontal position to
give a visual indication that the station has been operated. The switch remains energized until
the station is manually reset by opening the front cover with a key, placing the handle in the
normal upright position, and re-locking the station. This method ensures that the station cannot
be reset by accident or by unauthorized personnel.
All SG-32S models are provided with a normally open SPST switch. The SG-32CX model is
supplied with 2 SPDT switches for applications where activation of remote auxiliary functions is
required. The SG-32 models mount on a standard single gang backbox, and are provided with
terminal connectors, gold plated switch contacts, and a key operated reset feature. For
extinguishing system applications, a field installed special identification label that reads “FIRE
SYSTEM RELEASE” is also provided. In order to accommodate a wide range of installation
requirements, a red surface mounted interior backbox, Model SGB-32S, and a surface mounted
weatherproof backbox with gasket, Model SG-WP, are also optionally available.
The SGX-32 models are die-cast metal, explosion-proof stations available in either single or
dual action configurations. They are UL Listed and Factory Mutual Approved for use in
hazardous environments and NEMA 4X weatherproof applications. The SGX-32 models have a
DPDT switch with terminal connectors. The contacts are gold plated to reduce risk of corrosion
and are rated for 1 amp at 30 VDC.
3.1.9.2 Specifications
a Switch rating: 1 amp, 30VDC
b Pull Station Dimensions: 4 3/4” H x 3 1/4”W x 1” D; SGX models – 6 5/16” H x 3 1/4”W x
3 7/8” D
c SGB-32S/SG-WP Backbox Dimensions: 4 3/4” H x 3 1/4”W x 2 1/4” D
d All models are supplied with one acrylic breakrod, one key, and a special label.
e Classifications for SGX-32 models only: Class I, Division 1, Groups B, C, and D; Class
II/III, Division 1, Groups E, F, and G hazardous locations; NEMA 4X, weatherproof
applications; and UL Marine Listed.
f FM Approved operating temperature range: -40°to 150°
F (-40°to 66°
C).
3.1.9.3 Maintenance
a Daily inspection items
Manual alarm buttons are firm and intact, and there are clear signs making it easy to operate, and are clean
b Monthly inspection items
Conduct response test under simulation fire state and conduct monthly sampling inspection according to
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1/10 of the total amount
c Annual inspection items
Complete a full-sample inspection every year
3.1.10 J-XAP-M-M500H Addressable Hydrant Callpoint
3.1.10.1 Overview
J-XAP-M-M500H is a call-point style device designed to be installed near indoor or wall
mounted Fire Hose Boxes. This device is used to monitor the operating status of the Fire Hose
Boxes and/or activate emergency water flow to the Fire Hose (mounted inside the Fire Hose
Box).It is an addressable and the fire pump and display feedback information from the pump
room. The LED will light up during pump operation.
3.1.10.2 Features
a Wide operating temperature range
b Suitable for both flush and surface mounting
c Screw terminals for easy wiring/installation
d LED indicates operational status
e 3-year warranty
3.1.10.3 Specifications
a Operating Voltage: 15-30VDC
b Stand-by Current : ﹤200uA
c Alarm Current : 5mA(LED Rating: Max 30mA)
3.1.10.4 Maintenance
a Daily inspection items
Manual alarm buttons are firm and intact, and there are clear signs making it easy to operate, and are clean.
b Monthly inspection items
Conduct response test under simulation fire state and conduct monthly sampling inspection according to
1/10 of the total amount
c Annual inspection items
Complete a full-sample inspection every year
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3.2 Automatic Water Sprinkler System
3.2.1 ZSFG Deluge Alarm Valve
3.2.1.1 Overview
ZSFG type deluge alarm valve device (hereinafter referred to as deluge valve device) is of
leveraged structure, and has mechanical anti-reset function. It is a product that passed the
national fixed fire extinguishing systems and fire retarding component quality supervision and
inspection center, and is in line with GB5135.5-2003 standard. The deluge valve device is
widely used in various types of open systems (open sprinklers on system side piping), such as
deluge system, water curtain system and water mist system. Deluge valve device opens valve
clacks under the force of water supply pressure, when the pressure in the diaphragm chamber is
reduced. Release of the pressure in the diaphragm chamber can adopt a variety of ways such as
electrical guide mode, wet guide mode and dry guide mode.
Electrical guide mode is controlled by a fire alarm system. When a fire breaks out, the fire
alarm system will send a control signal to open the solenoid valve, so that the pressure in the
diaphragm chamber will release, the deluge valve will open, and then a lot of water will eject
from open sprinklers. Meanwhile, a small amount of water will drive hydraulic alarm and
pressure switch through alarm pipes, to send alarm signals, for the aim of fire fighting and
alarming.
The device should be installed vertically. In frozen area, the deluge valve should be installed
in an environment with temperature above 4 ℃. In wet guide mode, the deluge valve system
should be used in an environment with temperature not less than 4 ℃ and not higher than 70 ℃.
The device can also combine with foam system to form a foam deluge extinguishing system
used for fighting explosive and dangerous flow liquid fire.
3.2.1.2 Technical Parameter
Type Nominal
diameter
(mm)
Valve
body
height
(mm)
Flange
diameter
(mm)
Flange
screw
hole
mean
diameter
(mm)
Number
of
screw
holes
Bolt
Diameter
(mm)
Dimensions
ZSFG100 100 340 215 180 8 16 660×
420×
530
ZSFG100 150 360 280 240 8 20 700×
440×
560
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ZSFG100 200 470 335 295 12 20 740×
460×
600
3.2.1.3 Maintenance Proceeding
a Daily inspection items
①The valve body is clean, intact and undamaged.
②No leakage at valve clack.
b Monthly inspection items
①After each signal butterfly valve is opened, there should be no water leakage at the valve and
the deluge valve should be under reset state.
②After the water drain valve at the end is opened, there should be water flowing out.
③After the water drain valve at the end is opened, the deluge valve and the filter should produce
no noise during water drainage.
c Annual inspection items
Conduct waterproof test, the alarm valve should be able to work normally and there should be
no leakage at valve clack.
Remove to repair, clean the pipe, remove the scale and impurities, and check the performance
of the moving parts and the seal. Check whether any axis has scratches, burr or deformation;
check whether the closure hole is clogged; check whether there is any scale or rust impurity in
the valve seat; the service life of each rubber part in the alarm valve is one year, and any rubber
part with vermicularizing, indentation deformation, aging stiff, paste or wear, etc. should be
replaced promptly.
3.2.2 ZSFZ Wet Alarm Valve
3.2.2.1 Overview
Wet alarm valve device consists of wet alarm valve, hydraulic alarm, delayer, pressure switch,
pressure gauge, water drain valve, test valve, alarm test piping and other components.
Wet alarm valve is a kind of one-way valve that only allows water to flow into the wet system
and drive under regulated pressure the supporting components to alarm;
Delayer is applied to wet alarm valve device to prevent false alarms that are caused due to
water supply pressure fluctuations and alarm valve leakage;
Water motor alarm is an all-weather audible alarm device, which produces no strike spark
during working and can be used at explosion-proof sites. Water motor alarm is consisted of
aluminum alloy body, aluminum alloy impeller, aluminum alloy bell housing, aluminum alloy
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sprinkler and copper alloy bushing, etc. The water motor alarm does not need maintenance and
its service life is long.
ZSFZ type wet alarm valve device, together with pressure switches, water flow indicator,
sprinklers, signal butterfly valves, end water-test equipment and spray pump, form ZS series wet
automatic sprinkler system. It is currently the most widely used automatic sprinkler system.
3.2.2.2 Working Priciple
The wet system pipe is filled with pressurized water, in a long-term standby working state,
and is applicable to 4℃ -70℃ ambient temperature (and only vertically mounted). When a fire
occurs within protected areas, environmental temperature will rise, the temperature-sensitive
element (glass ball) of sprinklers will break, and the sprinkler will output water to fight the fire.
Meanwhile the water flow indicator will act and direct the fire area, the wet alarm valve will
start the water supply to fight the fire, and a small amount of water will flow to the alarm pipe,
and drive water motor alarm and pressure switch. Then, the water motor alarm will emit
continuous alarm, and the pressure switch will act: start the spray pump, and the control center
will emit sound and light alarm.
3.2.2.3 Technical Parameter
a Technical parameters of ZSFZ type wet alarm valve
Model Nominal
diameter
(mm)
Maximum
working
pressure
(MPa)
Alarm
valve
height
H
(mm)
Flange
diameter
(mm)
Flange
screw
hole
mean
diameter
(ФB)
(mm)
The number
of screw
holes and
diameter
N * ФA
(mm)
Device
weight
(kg)
Device
dimensions
(L * W * H)
(mm)
ZSFZ1
00
100 1.2 247 215 180 8×Ф18 35 980*310*450
ZSFZ1
50
150 1.2 270 280 240 8×Ф23 45 1030*340*48
0
ZSFZ2
00
200 1.2 410 335 295 12×Ф23 60 1085*360*54
0
b The main technical parameters of delayer
① Rated working pressure: 1.2MPa;
② Water pressure resistance: 2.4MPa, duration 5min, no leakage, no deformation.
③ Volume: 1.7liters.
④ Interface thread: Rc3 /4 ".
⑤ Delay time: 5-90s.
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⑥ Water drainage time: ≤5min.
c The main performance parameters of water motor alarm
① The alarm start pressure of water motor alarm: Not more than 0.05 MPa. Rated working
pressure: 1.2 MPa.
② Factor of water motor alarm flow K: 5.28.
③ Water motor alarm’s alarm sounds: When the water pressure is 0.05 Mpa, the sound is
greater than 70 dB; when the water pressure is 0.2 Mpa, the sound is greater than 85 dB.
3.2.2.4 Maintenance
a Daily inspection items
①The valve body is clean, intact and undamaged.
②No leakage at valve clack.
b Monthly inspection items
①After each signal butterfly valve is opened, there should be no water leakage at the valve and
the deluge valve should be under reset state.
②After the water drain valve at the end is opened, there should be water flowing out.
③After the water drain valve at the end is opened, the deluge valve and the filter should produce
no noise during water drainage.
c Annual inspection items
Conduct waterproof test, the alarm valve should be able to work normally and there should be
no leakage at valve clack.
Remove to repair, clean the pipe, remove the scale and impurities, and check the performance
of the moving parts and the seal. Check whether any axis has scratches, burr or deformation;
check whether the closure hole is clogged; check whether there is any scale or rust impurity in
the valve seat; the service life of each rubber part in the alarm valve is one year, and any rubber
part with vermicularizing, indentation deformation, aging stiff, paste or wear, etc. should be
replaced promptly.
3.2.3 ZST Glass Sprinkler Head
3.2.3.1 Overview
Glass ball sprinkler is a key component of automatic sprinkler system. Glass ball sprinkler is
used to detect fires and control or put out a fire through automatic sprinkler. ZST series glass
ball sprinkler is made of wrought copper alloy frame, glass ball, seals, etc., through German
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imported assembly line, so it has stable and reliable performance, compact structure and shape.
3.2.3.2 Working principle
Glass ball filled with the organic solution with high thermal expansion coefficient is used as
heat sensitive component. Under room temperature, the glass ball housing can withstand a
certain force, to ensure the nozzle seal. When the ambient temperature rises, the organic solution
in the glass ball will expand and produce huge internal pressure, until the glass ball housing
breaks and thus open the nozzle to spray water.
3.2.3.3 Technical Parameter
a Nominal diameter: Φ15mm, connecting thread: R1 / 2 "or NPT1 / 2".
b Rated working pressure: 1.2MPa, factory test pressure (atmospheric pressure): 3.0 MPa, 100%
proceed.
c Flow characteristic coefficient: K = 80 ±4.
d Glass ball diameter: Φ5mm.
e The nominal operating temperature and color of sprinkler
Sprinkler model Nominal working
temperature ℃
Maximum ambient
temperature ℃
Glass balls filling
color
ZST 15/57 57 27 Orange
ZST 15/68 68 38 Red
ZST 15/79 79 49 Yellow
ZST 15/93 93 63 Green
ZST 15/141 141 111 Blue
ZST 15/182 182 152 Purple
3.2.3.4 Maintenance proceeding
Check whether there is any leakage or rust at the sprinkler, check whether the colored
liquid in the glass discolors or reduces. If there is any abnormality, replace it immediately. If
the glass ball is polluted by other substances, clean it immediately to keep sensitivity.
3.2.4 ZSTWB High Speed Spray Nozzle
3.2.4.1 Overview
ZSTWB type high-speed spray nozzle, under certain pressure, rapidly decomposes the water
into tiny droplets to cover the outer surface of the protected object, promote steam dilution,
suppress the fire, reduce fire damage and reduce the risk of explosion. ZSTWB type high-speed
spray nozzle is used to put out solid fires, flammable liquid fires and electrical fires, as well as
the protective cooling of facilities, etc.
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3.2.4.2 Feature
a Sprinkler appearance is compact. Sprinkler body is made of copper alloy and is durable.
b Sprinkler can droop or be installed horizontally as needed.
3.2.4.3 Technical Principle
Model and
specification
Port
thread
Flow
coefficient
Flow (L / min)
(under 0.35MPa)
Spray angle
(°
)
ZSTWB16-90 R1/2 16 30 90
ZSTWB16-120 R1/2 16 30 120
ZSTWB21.4-90 R1/2 21.4 40 90
ZSTWB21.4-120 R1/2 21.4 40 120
ZSTWB26.7-90 R3/4 26.7 50 90
ZSTWB26.7-120 R3/4 26.7 50 120
ZSTWB33.7-90 R3/4 33.7 63 90
ZSTWB33.7-120 R3/4 33.7 63 120
ZSTWB42.8-90 R3/4 42.8 80 90
ZSTWB42.8-120 R3/4 42.8 80 120
ZSTWB85.5 R1 85.5 160 90
3.2.4.4 Maintenance Proceeding
Check the sprinkler appearance, and replace any abnormal sprinkler promptly; remove any
foreign body on the sprinkler promptly. Use special wrench when replacing or installing
sprinklers.
3.2.5 ZSFU Preact Alarm Valve
3.2.5.1 Overview
Pre-action system is an automatic sprinkler system developed in recent years. Technically it
combines automatic fire detection and alarm system and automatic sprinkler system, to play the
role of double-protection over the protected object. Pre-action system is particularly suitable to
cold freezing or those important places which should be prevented from water stain or mistaken
spray, such as computer room, reference room, historical data and archives, etc. Usually, the
system side pipe is filled with gas, so has dry system characteristics. The system can meet the
automatic sprinkler needs under high temperature and cold conditions. Once a fire breaks out,
the temperature and smoke detectors installed in protected areas will firstly emit fire alarm
signal. After receiving alarm signal, the fire alarm controller will send command signal to open
deluge valve. If the fire continues to develop, closed sprinkler glass ball breaks and start to spray
water, the water pump will start automatically and meanwhile the water motor alarm will give
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alarm, to achieve the purpose of fire fighting and control.
3.2.5.2 Working Priciple
Pre-action system is composed of deluge valve, check valve, signal butterfly valve,
connecting flanges and valves, pipes and accessories. Pre-action system combines automatic fire
detection and alarm system and automatic sprinkler system, to play the role of double-protection
over the protected object. The system side pipe is filled with gas when there is no fire, so the
system has dry system characteristics. Once a fire breaks out, the temperature and smoke
detectors installed in protected areas will firstly emit fire alarm signal. After receiving alarm
signal, the fire alarm controller will send command signal to open deluge valve. Before the
closed sprinkler is opened, fill the system side pipe with water to change the system into wet
system. Meanwhile, system pressure switch will act and connect the sound and light display box,
to display that the pipe is filled with water. At this time, if the fire continues to develop, closed
sprinkler glass ball breaks and start to spray water, the water pump will start automatically and
meanwhile the water motor alarm will give alarm.
3.2.5.3 Technical Parameters
Size
Model
Height of
the valve
body
(H1)
Axis阀
体轴
心至左
端
(L1)
阀体轴
心至右
端
(L2)
阀体轴
心至后
端
(L3)
阀体轴
心至前
端
(L4)
Total
height of
system
(H2)
Flange
screw
hole
diameter
ZSFU10
0
840 420 340 400 250 860 8-φ18
ZSFU15
0
915 450 340 410 300 950 8-φ23
ZSFU20
0
1210 460 340 420 380 1250 12-φ23
3.2.5.4 Maintenance
a Daily inspection items
①The valve body is clean, intact and undamaged.
②No leakage at valve clack.
b Monthly inspection items
①After each signal butterfly valve is opened, there should be no water leakage at the valve
and the deluge valve should be under reset state.
②After the water drain valve at the end is opened, there should be water flowing out.
③After the water drain valve at the end is opened, the deluge valve and the filter should
produce no noise during water drainage.
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c Annual inspection items
Conduct waterproof test, the alarm valve should be able to work normally and there should be
no leakage at valve clack.
Remove to repair, clean the pipe, remove the scale and impurities, and check the performance
of the moving parts and the seal. Check whether any axis has scratches, burr or deformation;
check whether the closure hole is clogged; check whether there is any scale or rust impurity
in the valve seat; the service life of each rubber part in the alarm valve is one year, and any
rubber part with vermicularizing, indentation deformation, aging stiff, paste or wear, etc.
should be replaced promptly.
3.3 Foam Extinguishing System
3.3.1 PQ8 Low-expansion Foam Fire Extinguishing Gun
3.3.1.1 Overview
Airfoam playpipe is a kind of portable fire extinguishing devices; it can produce and eject
airfoam effectively for fighting fires from small oil tanks, oil on floor, oil products and other oils.
It is also effective in fighting fires from such ordinary solid materials as wood.
3.3.1.2 Main Characteristic
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3.3.1.3 Working Principle
Pressurized water from water from water hose goes into the airfoam playpipe body(8) through
the 65 mm hose coupling(9)(figure 1), when pressurized water passes through orifice d1, a
negative pressure (vacuum) is formed in the chamber between the play pipe body and nozzle (1),
This chamber is connected with suction pipe(5) by suction pipe connector(7). One end of the
suction pipe is put into an airfoam liquid drum to draw in airfoam liquid and the liquid is mixed
with water in the ratio of 6 to 94. When foam solution passes through orifice d2, it is diffused
and atomized immediately. As a result of that, another negative pressure is formed and a large
amount of air is taken in to mix with solution and produce airfoam. Going through the barrel, a
strong strong foam stream is formed and ejected out.
The airfoam playpipe is provided with an “on-and-off” switch, foam flow can be switched on
or off by turning the “on-and-off” handle (2).
Both airfoam playpipe type PQ 8 and type PQ 16 have bu-pass devices linked with the
“on-and-off” handle. When proportioner is to be used supply airfoam solution ,turn the
“on-and-off” switch to position “foam solution” on the indicator plate so that the by-pass is
opened to get a better airfoam flow. When suction pipe is to be used to draw air foam liquid, turn
the “on-and-off” swith to position “liquid sucking” on the indicator plate.
The airfoam playpipe is provided with a round handwheel (3) whith makes operation easier
and protects the air foam playpipe from damage.
On each of the airfoam playpipe, there is a name plate on which nomenclature and type of
product, serial number, date of manufacture and name of factory are shown.
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3.3.1.4 Operation
After water has been supplied normally, move the “on-and-off” handle to turn on the
“on-and-off” switch and foam flow is ejected out immediately.(Inlet pressure for airfoam
playpipe must be adjusted to its standard working pressure 0.7MPa and make sure that the
“on-and-off” switch is turned on to the maximum, otherwise vacuum may be damaged and
liquid sucking may be affected seriously). When it is necessary to stop the form flow from
ejecting, just turn the “on-and-off” handle to position “off”, the foam flow is stopped at once.
In case suction pipe is to be used to draw airfoam liquid, suction pipe has to be fixed quickly
and checked to see if its seal is in a good condition. Then put one end of the suction pipe into the
airfoam liquid drum.
In case an airfoam proportioner is to be applied to supply airfoam solution, move the pointer
on the regulating valve of the proportioner to a number indicating the airfoam producing
capacity required in accordance with specification of the airfoam playpipe used.
For example, if it is required to apply one type PQ4 airfoam playpipe, move the pointer to
position “25” and if it is required to apply two types PQ4 airfoam playpipes or one type PQ8
airfoam playpipe, move the pointer to “50”
3.3.1.5 Maintenance
a Always keep the airform playpipe in a good condition. Inspection should be made after each
use to make sure that all parts are good, connectors are tightened and the rubber packings of
suction pipe and hose coupling are not damaged.
b Always keep the airfoam playpipe clean, After each use, the airfoam playpipe should be
washed with clean water. Adherent dirt in the suction pipe and nozzle must be cleaned away.
Then dry it and put it in a cool and dry place so as to prevent it from corroding.
3.3.2 PC Low- expansion Air Foam Generator
3.3.2.1 Overview
The air-foam generator is a kind of the equipment fixed on the oil tanks to produce and
discharge air-foam. When the foam solution supplied by a foam fire truck or a fixed pump is
going through the generator, air-foam is formed, thus it can put out fire of oil.
3.3.2.1 Main Performance
Type Working Pressure
(MPa)
Solution Rate
(L/S)
Foam Expansion
PC4
0.5
4
≧6
PC8 8
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PC16 16
PC24 24
3.3.2.3 Working Principle
The foam-fire generator is mainly composed of housing assembly, foam discharging pipe
assembly, and guide plate assembly.
When foam solution passes through the nozzle of the generator, a diffused efflux is formed,
and there is a negative pressure around it as a result of that, large amount of air is drawn into,
and air-form produced. Having gone through the foam discharge pipes and guide plates the
air-foam is transported to the storage tank; it covers the burning liquid surface steadily by
dripping along the tank wall.
3.3.2.4 Operation
a The rated working pressure at the inlet of the air-foam generator is 0.5MPa. It can be used
within a pressure range from 0.3to0.5MPa as well, but the rate of the foam solution and the
air-foam will vary relevantly.
b In order to supply the air-foam liquid in proper ratio, it is very necessary to attach air-foam
proportioners like Type PH32 or PH64 to the water pump.
c Ordinary air-foam liquid with a density of 3%or6% is to be used in the generator.
d A sealing glass must be mounted at the outlet of the housing so as to prevent gases in tanks
storaging flammable liquid from leaking. There are breakable splitting lines on one side of
the glass which will break immediately as soon as the pressure of the foam solution reach
to 0.1 to 0.2 MPa. The side of the glass with the breakable splitting lines should be placed
in the direction of the outlet
e To make sure that foam will drip along the tank will, the guide plates must be mounted on
the inside wall of the storage tank, thus the foam can be over the burning liquid surface
steadily so as so raise the efficiency of fire-extinguishing.
f The bore diameter of the inlet pipe on the air-foam generator must be more than the size
given by D.
3.3.2.5 Maintenance
a The pipe line of the air-foam generator must be kept free wholly. And checks must be often
made to see if the pipe line is blocked and if the sealing glass is in good condition.
b To avoid and minimize pipe line damages caused by the deformation of tank wall, it is
necessary to put a metallic hose of the same diameter in the inlet pipe of the generator.
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3.3.3 YPHNW-80/110Pressture Foam Proportioner
3.3.3.1 System Constitution
Composed of foam concentrate storage tank with a capsule, proportioning mixer, pipes, valves
and other components
3.3.3.2 Working Principle
When firefighting pressure water flows through the device, the proportioning mixer will shunt
it according to 6% proportion. 6% pressure water will enter into the interlayer of the foam
concentrate storage tank with a capsule, to squeeze the capsule, replace same amount of foam
concentrate, and mix with the remaining 94% pressure water to produce 6% foam mixture. The
foam mixture will then be output to foam production equipment, to produce air bubble for fire
fighting.
3.3.3.3 Operation
a Confirm that every valve and the proportioning mixer in the system are under standby state
(i.e.: each valve in the pipe is open; the foam concentrate storage tank in the proportioning
mixer is filled with medium water and foam liquid, the air in the storage tank and the
capsule are exhausted; each valve in the proportioning mixer is closed), open the fire pump
and proportional mixing device solenoid valve, and the system will then work.
b After confirming the fire is put out, close the proportional mixer’s solenoid valve. At this
time, the system begins spraying and cleaning the pipes. After the pipes are closed, close
the fire pump and the system will then close.
c Open the water drain valve to relieve the pressure in the foam concentrate storage tank, and
then close the pressure relief valve.
d Replace those damaged parts in the system, check the system, re-fill it with foam liquid
according to the filling process, and then the system will be under standby state again.
3.3.3.4 Maintenance
a Daily inspection items
①Whether gauges, pipes and their accessories are damaged.
②Whether water supply source and water level indicating device are normal.
③Check the appearance of foam proportional mixer, and it should be intact.
b Monthly inspection items
①Conduct an action test of the solenoid valve, and the starting and closing should be
flexible.
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②The manual function of each valve of the proportioning mixer should be flexible.
c Annual inspection items
①Check whether the capsule is intact (open water drain valve, and if the water severely
discolors or produces a lot of foams, it proves that the capsule is broken and must be
replaced.)
②Check all devices, pipes and accessories in the system.
4 Ventilation And Air Conditioning System Description & Volume List
4.1General Description
4.1.1 Outside Air Design Condition
Elevation Approx. 213m
Distance from the sea Approx. 1350km
Maximum ambient temperature 50 degrees C
Minimum ambient temperature -1 degrees C
Structure under the sun 85 degrees C
Design barometric pressure 988mbar
Maximum ambient relative humidity 100%
Minimum ambient relative humidity 20%
Design ambient relative humidity for electrical and I&C equipment 80%
December through April NNW-N-NNE
May through November S-SW
Maximum wind velocity 160km/h
Average rainfall 15mm/month
Maximum rainfall 60mm/day
Solar radiation intensity (horizontal surface) 1200Watt/m2
Design outside conditions for Air Conditioning
Summer dry bulb temperature 45 degree C
Summer relative humidity 27%
Winter dry bulb temperature 1.7 degree C
Winter relative humidity 90%
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
- 46 -
4.1.2 Inside Air Design Condition
a Centralized control room and electronic equipment room
t=22±
1℃ Ф=50±
10%
b Control rooms, offices, tea kitchen, NACL brine room, balance room, turbine panel room and
laboratory in buildings
t=22±
1℃ Ф=50±
10%
c LV-Distribution, MV-Distribution, A/C plant room,UPS room and electrical or switchgear
room. Dry bulb temperature 26℃(max.), relative humidity is 50%.
tmax. =26℃ Ф=50%
d MCC room for tube well, MCC room for canal water intake system
Dry bulb temperature 26℃, relative humidity is 50%.
t= 26℃ Ф=50%
e Max. +10℃ above ambient temperature for Steam turbine hall and gas turbine hall .
f The Design Condition for other rooms and buildings according to the contract (Volume 3
section 22 and Volume 2 section 6).
g Ventilation Requirement, Mean Air changes per Hour
Battery Room: 20
Sanitary and wash rooms: 12
Corridors: 6
Canteens: 6
Laboratories: 8
Storage building 4
4.1.3 Heat gain from Steam Turbine Hall
The Turbines will be installed indoor and total heat gain is 1900kW.
4.1.4 Heat gain from Gas Turbine Hall
The Turbines will be installed indoor and total heat gain is 1500kW.
NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL
- 47 -
4.2 Ventilation System
4.2.1 Ventilation System for Steam Turbine Hall.
Turbine will be installed indoor. Max. +10℃ Kelvin above ambient temperature for Steam
turbine hall. Mechanical air supply and mechanical air exhaust system will be provided for
Steam Turbine Hall.
In summer, the outside fresh air is cooled by evaporative cooling units and supplied to the
every area of Steam Turbine Hall through the duct. The air exhausted by steel made power roof
ventilator fixed on the roof. In this system, six (6) evaporative cooling units will be installed at
EL.6.300 floor and EL.12.600 floor with the flow of 100000m3/h for each. Eight (8) steel made
power roof ventilator installed on roof of Steam Turbine Hall. Each capacity of 68000m3/h. The
supplied ventilation rate will be 600000m3/h and the exhausted ventilation rate will be
544000m3/h.
Control of steam turbine house ventilation system:(1)when indoor air temperature is no less
than 27℃, evaporative cooling units and explosion-proof steel made power roof ventilators of
fans keep in working, as the outside air humidity is higher than 65%, water system of the
evaporative cooling water system of the evaporative cooling units is turned off.(2)when the
indoor air temperature is between 15℃& 27℃, water system of the evaporative cooling units is
turned off, other parts and explosion-proof steel made power roof ventilators keep in working.
(3)when the indoor air temperature is below 15℃, ventilation system stops running .
Steam Turbine Hall Ventilation System Flow Diagram see F6181S-N0302-02.
(3038-DC-3920-R-102-C).
4.2.2 Ventilation System for Gas Turbine Hall.
Turbine will be installed indoor. Max. +10℃ Kelvin above ambient temperature for Gas
turbine hall. Mechanical air supply and mechanical air exhaust system will be provided for Gas
Turbine Hall.
In summer, the outside fresh air is supplied inside by evaporative cooling units and supplied to
the area of Gas Turbine Hall through the duct. Exhausted by steel made power roof ventilator. In
this system, six (6) evaporative cooling units will be installed on the outside Gas Turbine Hall
EL.±
0.000 ground with the flow of 80000m3/h for each. Fifteen (15) Explosion-proof steel
made power roof ventilator installed on roof of Gas Turbine Hall. Each capacity of 29000m3/h.
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
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Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
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Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
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Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
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Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0
Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0

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Volume ii part 6 fire fighting & heating ventilation air conditioning system maintenance manual v1.0

  • 1. NORTHERN POWER GENERATION COMPANY LIMITED Pakistan Nandipur 425MW Combined Cycle Power Plant Volume II: Maintenance Manual Part 6: Fire Fighting & Heating Ventilation Air Conditioning System Maintenance Manual Jan 25, 2014 Beijing China
  • 2. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL 2 PREPARED 李凯 王乙 CHECKED 周兴宏 李诗雅 REVIEWED CONFIRMED STANDARD
  • 3. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 3 - Preface This manual is edited on the basis of provisions and relevant drawings from manufacturer and design institute, only for fire-fighting and heating ventilation air conditioning system maintenance of Pakistan Nandipur 425MW Gas Turbine Combined Cycle Power Plant. With the progress of the project, the manual will be supplemented and improved.
  • 4. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 4 - Contents 1 Fire Fighting System Design ..............................................................................................................1 1.1 Design Scope ............................................................................................................................1 1.2 Water Fire Fighting System ......................................................................................................1 1.2.1 Hydrant System...............................................................................................................1 1.2.2 Automatic Water Sprinkler Fire Fighting System...........................................................1 1.2.3 Fire Fighting Pipework ...................................................................................................3 1.2.6 Water Fire Fighting System Operation and Control .......................................................3 1.3 Disposition of Extinguishers.....................................................................................................5 1.4 Foam Extinguishing System of Oil Storage Area.....................................................................5 2 Fire fighting System Operation Specification.....................................................................................6 2.1 Automatic Fire Alarm System...................................................................................................6 2.1.1 System Composition.......................................................................................................6 2.1.2 Working Principle ...........................................................................................................6 2.1.3 Operating Instructions.....................................................................................................7 2.2 Automatic Sprinkler System .....................................................................................................8 2.2.1 System Components........................................................................................................8 2.2.2 Working Principle ...........................................................................................................8 2.2.3 Operating Instructions.....................................................................................................8 2.3 Foam Extinguishing System ...................................................................................................10 2.3.1 System Components......................................................................................................10 2.3.2 Working Principle .........................................................................................................11 2.3.3 Operation.......................................................................................................................11 2.4 Gas Fire-extinguishing System...............................................................................................11 2.4.1 Overview.......................................................................................................................11 2.4.2 Operation.......................................................................................................................12 2.4.3 Notes and Routine Maintenance ...................................................................................16 3 Maintenance of the Fire Fighting System.........................................................................................17 3.1 Fire Alarm System ..................................................................................................................17 3.1.1 NFS2-3030 Fire Alarm Controller................................................................................17 3.1.2 NFS2-640 Regional Fire Alarm Control Panel.............................................................19 3.1.3 NFS-320(E)Intelligent Addressable Fire Alarm System .........................................21 3.1.4 FCM-1Intelligent Control Module................................................................................23 3.1.5 FMM-1 Intelligent Monitoring Module........................................................................25 3.1.6 FST-851Series Intelligent Thermal Detector ................................................................26 3.1.7 FSP-851 Series Intelligent Photoelectric Smoke Detector ...........................................28 3.1.8 302Series Rate-Anticipation Heat Detectors ................................................................29 3.1.9 SG-32 Series Non-coded Manual Fire Alarm Station...................................................30 3.1.10 J-XAP-M-M500H Addressable Hydrant Callpoint ....................................................32 3.2 Automatic Water Sprinkler System.........................................................................................33 3.2.1 ZSFG Deluge Alarm Valve ...........................................................................................33 3.2.2 ZSFZ Wet Alarm Valve.................................................................................................34 3.2.3 ZST Glass Sprinkler Head ............................................................................................36 3.2.4 ZSTWB High Speed Spray Nozzle...............................................................................37 3.2.5 ZSFU Preact Alarm Valve.............................................................................................38 3.3 Foam Extinguishing System ...................................................................................................40 3.3.1 PQ8 Low-expansion Foam Fire Extinguishing Gun.....................................................40 3.3.2 PC Low- expansion Air Foam Generator......................................................................42 3.3.3 YPHNW-80/110Pressture Foam Proportioner..............................................................44
  • 5. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 5 - 4 Ventilation And Air Conditioning System Description & Volume List ............................................45 4.1General Description .................................................................................................................45 4.1.1 Outside Air Design Condition.......................................................................................45 4.1.2 Inside Air Design Condition .........................................................................................46 4.1.3 Heat gain from Steam Turbine Hall..............................................................................46 4.1.4 Heat gain from Gas Turbine Hall..................................................................................46 4.2 Ventilation System ..................................................................................................................47 4.2.1 Ventilation System for Steam Turbine Hall. .................................................................47 4.2.2 Ventilation System for Gas Turbine Hall......................................................................47 4.2.3 Ventilation system for Technology room in Steam Turbine Hall and Central Control Building..................................................................................................................................49 4.2.4 Ventilation System for Attached Buildings/Houses......................................................58 4.3 Air Conditioning System.........................................................................................................91 4.3.1 Refrigerating System for Air Conditioning System and Cooling Ventilation System..91 4.3.2 Air Conditioning System for Central Control Room and Electronic Equipment Room ................................................................................................................................................92 4.3.3 Air Conditioning System for Central Control Building................................................93 4.3.4 Air Conditioning of Production Auxiliary and Ancillary Building...............................99 5 Operation and Maintenance of Main Equipments ..........................................................................122 5.1 DWT Series Roof Style Fan Instruction Booklet .................................................................122 5.1.1 Overview.....................................................................................................................122 5.1.2 Features.......................................................................................................................122 5.1.3 Operating Instruction ..................................................................................................123 5.1.4 Maintenance and Attendance ......................................................................................124 5.2 Evaporative Cooling Unit .....................................................................................................125 5.2.1 Overview.....................................................................................................................125 5.2.2 Basic Principles...........................................................................................................125 5.2.3 Unit Commissioning...................................................................................................125 5.2.4 Maintenance of the Unit..............................................................................................127 5.2.5 The familiar breakdown and exclusion.......................................................................129 5.3 Central-Station Air Handling Unit........................................................................................129 5.3.1 Overview.....................................................................................................................129 5.3.2 Operation.....................................................................................................................129 5.3.3 Maintenance................................................................................................................131 5.3.4 Troubleshooting ..........................................................................................................133 5.4 Air-cooled Split Air-conditioning Units................................................................................135 5.4.1 Overview.....................................................................................................................135 5.4.2 Structure Feature & Operation Principle ....................................................................135 5.4.3 Installation...................................................................................................................136 5.4.4 Operation and Usage (Computer Operation Instruction attached with Unit) .............138 5.4.5 Maintenance................................................................................................................138 5.4.6 Faults Analysis and Solutions (Including Safety Protection Devices and Trouble Removal)..............................................................................................................................138
  • 6. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL 1 1 Fire Fighting System Design 1.1 Design Scope This firefighting system is including entire of the POWER PLANT NANDIPUR. Fire fighting system will be designed according to NFPA. 1.2 Water Fire Fighting System 1.2.1 Hydrant System The Hydrant System of Fire Protection essentially consists of a large network of pipe, both underground and over ground which feeds pressured water to a number of hydrant valves - indoor as well as outdoor and to a number of outdoor type fixed installations. Water in the pipe network is kept pressured by hydro-pneumatic tank and jockey pump arrangement. These hydrant valves are located throughout the entire powerhouse and other buildings. Hosepipes of suitable lengths fitted with standard accessories like branch pipes, nozzles etc. are kept in "Hose Houses" (for outdoor hydrants) and in "Hose Boxes" (for indoor hydrants). When the fire hoses are coupled to the hydrant valves through the instantaneous coupling, jet of water is directed towards the fire. Clarified water and deep well water is used for firefighting system, the pipe material is welded steel pipe. Fire water tank volume is 2100m3. 1.2.2 Automatic Water Sprinkler Fire Fighting System 1.2.2.1 Spray Water Systems Water spray system pipe line which behind the deluge valve is empty at normal condition, when fire hazard the fire alarm system will open the deluge valve by manual or automatic, and then all the sprinkler which control by the deluge valve start to fire fighting, at the same time the fire alarm bell is ring, and sending the fire fighting acting single to fire fighting main panel by pressure switch. Each water spray system shall be equipped two star mode manual and automatic, and equipping manual/automatic changing switch, this changing switch and system
  • 7. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 2 - hand control shall be equipped on the local control panel, otherwise manual acting can realize by operating valve. Water spray system include transformer, t/g oil pipe, turbine lube tank, Diesel Generating Room, cable basement, fire fighting pump house, auxiliary boiler house. 1.2.2.2 Pre-action Water Sprinkler Systems The Pre-action water pipe system shall be empty at pre-working condition, after the fire alarm system opening the deluge alarm, the system become the wet fire fighting system. Pre-action water sprinkler systems will protect the generator and generator bearings. 1.2.2.3 Close-type Sprinkler Systems Close-type sprinkler systems pipe line which behind the alarm valve is full of water at normal condition, when the protecting area fire, the temperature will rise, sprinkler heat detector will acting by heating, system can spray immediately, at the same time the fire alarm bell is ring, and sending the fire fighting acting single to fire fighting main panel by water director indicator. Close-type sprinkler systems will protect fuel oil pump house, oil treating room, work shop, storage building and administration building. 1.2.2.4 Oil tank fire fighting system Four set of cooling system are set for each 1#-9# oil tank. Two set of cooling system are set for each 10# oil tank. The curtain water nozzle is adopted for cooling water system, rated working pressure of 0.35 MPa. After pipe installation completed, strength and rigorous test of pipe should be done; washing direction should be same with the direction of water flow when fire fighting, after clean the pipeline can be fully installed sprinkler nozzles. After pressure test passing, cooling pipe should be washed in order. The oil tank fire fighting protection system used the drencher sprinkler.
  • 8. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 3 - 1.2.3 Fire Fighting Pipework Independent water fire fighting network will be built in the gas turbine house plant and steam turbine house. Circle pipe line will be made in the turbine house etc, to ensure fire fighting water can be supplied from different way. Indoor circular pipe is designed in the turbine house and the boiler. Water spray systems of outdoors transformers are fed from pipes in power house and deluge valves is arranged in the power house. 1.2.4 List of fire hydrant system and water spray fire fighting system refers to drawing 3038DC3762R001D. 1.2.5 Calculation of the fire fighting pump capacity and head and fire fighting tank capacity refer to 3038DC3762J001C. 1.2.6 Water Fire Fighting System Operation and Control 1.2.6.1 Control Principle for Firefighting Pump a. Fire fighting main control panel is equipped in central control building; b. The fire fighting pump house control room and central control building can realize the controlling and operating action showing. c. Fire fighting pump and fire alarm system interlock and automatic start, one work one standby, at same time the main control panel equipped control button, start by manual. One set of pressure maintaining equipment will install in fire fighting pump house, for maintaining the fire fighting pipe line. d. The local button will install the fire fighting pump. 1.2.6.2 Control and Interlock Require for Firefighting Pump a The control button shall be installed in local and control room and central control building. b Firefighting pump operating will be display and monitoring in firefighting pump control room and central control building. ① pump operating condition. ② pump outlet pressure (local display). c The firefighting pump control room and central control building will have firefighting pump alarm signal.
  • 9. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 4 - ① Pump tripping ② motor overload ③ pump start failure. ④ Low low water level. ⑤pump outlet pressure is so lower. d Motor should have current flow protection facility, when the motor overload the facility can automatic cutoff the power. e The motor driven firefighting pump is main firefighting pump, pulse on the pump at first when fire hazard, pulse on signal can provide by any condition lower row. ①Fire hazard alarm panel in central control building. ②firefighting pump control room ③pulse on button in fire hydrant which in steam turbine(0.00 floor and 12.60 floor) ④When the firefighting water pipe pressure lower down to 1.0Mpa, alarm signal will send, pulse on firefighting pump. f When fire hazard, interlock pulse on motor driven firefighting pump, after 5~10 second the pump start failure, interlock pulse on diesel firefighting pump. g Diesel firefighting pump have local control casing, lower row indicator signal shall be display in control room and central control building ①Indicator lamp on manual/automatic state. ②Operating oil pressure on diesel unit. 1.2.6.3 Pressure maintaining equipment a Pressure maintaining equipment composition two pressure maintaining pump(one work one standby) and one pressure maintaining tank. b Firefighting pipe line pressure maintaining by the pressure maintaining equipment, when the pressure drop down to 1.0MPa, automatic pulse on one of jockey pump, when the pressure rise to 1.2Mpa automatic shut off the jockey pump, and then the pipe pressure maintaining by pressure maintaining tank. c When the jockey pump accident, automatic pulse on the standby jockey pump, and alarm to local control casing, firefighting pump house control room and central control building. d Jockey pump operating will be display and monitoring in firefighting pump control room and central control building. ①pump operating condition. ②pump outlet pressure (local display).
  • 10. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 5 - ③pressure maintaining casing outlet pressure. e The firefighting pump control room and central control building will have firefighting pump alarm signal. ①Pump tripping ②motor overload ③pump start failure. ④pump outlet pressure is so lower. f Firefighting pump and pressure maintaining equipment will be interlock, the control casing will provide by firefighting pump manufactory. 1.3 Disposition of Extinguishers 1.3.1 There are should not less than two extinguishers for each location and no more than five for each disposition pot. 1.3.2 Extinguisher should be disposed at the place visible and get easy and free disturbing fire evacuation. 1.3.3 Extinguishers should be placed steadily and their name plates should be placed outside towards. 1.3.4 Extinguishers should be placed on hooks and brackets or in extinguisher boxes. Their top upon ground level should not less than 1.5m and the bottom upon ground not less than 0.15m. 1.4 Foam Extinguishing System of Oil Storage Area Oil storage tanks are protected by foam injection system in this project. Two (2) foam tanks and two (2) water-foam mixers are installed in the foam fire fighting station. Four (4) foam ejectors are installed in each oil storage tank. The source of foam extinguishing system is from fire water pipe.
  • 11. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 6 - 2 Fire fighting System Operation Specification 2.1 Automatic Fire Alarm System 2.1.1 System Composition This system is composed of detect part, monitor part and linkage part. 2.1.1.1 Detection The detection part is mainly composed of intelligent smoke detector, intelligent thermal detector, explosion-proof thermal detector, switching linear thermal detector, type thermal detector, analog linear thermal detector and manual alarm button. Smoke detector and thermal detector are mainly used for housing space detection; manual alarm button is mainly used at corridors, fire control lobby and other positions where the fire can be found by man, and used for activating the alarm or linkage equipment; analog linear thermal detector is mainly used in fuel pump room, main fuel tank, makeup fuel tank, middle layer oil pipelines, and other important positions where typical detector can not be used; switching linear thermal detector is mainly used at cable tunnels, cable trays and other positions. 2.1.1.2 Monitoring part The monitoring part is mainly used for data acquisition, curve sampling, data analysis and result judgment, consisting of central intelligent processor, and can effectively eliminate interference and accurately deal with the feedback signal. 2.1.1.3 Linkage part The linkage part is mainly used for implementing real fire extinguishing function. After the control device receives an accurate alarm action signal, the linkage part will, according to the linkage logic, implement fire extinguishing protection over the protected areas. 2.1.2 Working Principle The fire alarm controller can directly receive two (smoke and temperature) types of fire detectors’ alarm signals. When there is a fire at the detected position, the detectors will send fire alarm signals to the controller, the corresponding fire light of the controller will light up and send audible and visual alarm signals, and then the external audible and visual alarm will start to work; if both types of detectors send fire signals to the controller, the audible alarm in the controller will emit acoustic alarm signal, then the fire light on the display panel will flash, and meanwhile, the second point of the clock display will stop flashing and instead display the
  • 12. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 7 - fire occurrence time, until the controller reset button is pressed down. After receiving alarm signal, the controller will automatically send start signal to the fire extinguishing unit; when the controller receives the blow return signal, the discharge light on the panel will light up and control the light-up of the discharge light in the protection area. 2.1.3 Operating Instructions 2.1.3.1 Automatic fire alarm function: If the controller determines there is indeed a potential fire, the controller will light on the fire indicator light, send fire alarm, display fire alarm code address on the display tube, and display the fire alarm code address, detailed position, detector type and fire alarm time on the LCD screen. If there are multiple fire alarms simultaneously, the LCD screen will display the total number of fire alarms, and also display the detailed positions of the first alarm and the latest alarm, the type of detector and the fire alarm time. All alarm information can be viewed via the fire alarm view. There is a plane fire alarm drawing on the CRT color display system and after the device acts, corresponding alarm layer will automatically jump out and then the alarm point will flash. When the "fire" light, etc. on the panel light on, the alarm layer will display red and display fire alarm code address, detailed position, detector type and fire alarm time. 2.1.3.2 Linkage control function: manual / automatic conversion and manual / automatic fire linkage control can be realized under set menu. When the controller sends a fire alarm signal, if in automatic mode, the controller will make the device act according to the set linkage relationship, and display the name of the acting device and the total number of actions on the LCD screen. At this moment, all linkage information such as address code, detailed position, device status (successful action, failed action, wait for command, live action), and action time can be viewed via the linkage view function. If in manual mode, the controller will not issue control instructions after sending the alarm information, and the staff on duty need to confirm the occurrence of a fire. If it is necessary to start fire linkage control, press the "fire confirmation" button to start automatic fire linkage control according to the set linkage logic. There are such buttons (fan start / stop button, fire pump start / stop button, etc.) set on the panel that can directly start devices. These buttons can be manually manipulated to control these devices. 2.1.3.3 If the controller identifies a fault, it will light on the fault indicator light, emit fault alarm sound for 10 seconds, and then emit fault alarm indicating sound once every one minute. The fault alarm may be stopped via silencing operation. After the fault cause is identified, the fault
  • 13. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 8 - may be excluded. The controller has reset function. By resetting, the controller can eliminate fire alarm or linkage action information. If it is not a false alarm, there will be re-alarm after the resetting. In this case, it is necessary to go to the scene to verify whether there is a fire or any other unforeseen circumstance. Never press the button continuously during operation, so as to avoid damaging the system. 2.2 Automatic Sprinkler System 2.2.1 System Components The system consists of sprinkler pipe water supply, pipeline control valves, deluge valves, water motor alarm, pressure switches, solenoid valves, water flow indicators, open or closed sprinklers and pipelines. 2.2.2 Working Principle Deluge valve device is widely used in deluge system, pre-action system, water curtain system and water mist system. Except for pre-action system, all other systems are equipped with open sprinklers on the side pipelines. The opening of deluge valve device is controlled by site fire detection system. When there is a fire breaking out somewhere in protected areas, the environmental temperature will rise, and the fire detection system will act and open the deluge valve, so that a lot of water will eject from the open sprinklers. The fire detection system will also send alarm signal to control the fire. In emergency situations, the deluge valve may be opened directly via manual valve operation. 2.2.3 Operating Instructions 2.2.3.1 Electrical control deluge valve extinguishing system: the system is composed of deluge valve device, solenoid valve, open sprinklers and electrical detection devices. Within this system, electrical detection devices are distributed at key locations throughout the fire zone, forming monitoring network and connected to the electrical control box. Under normal circumstances, the solenoid valves (power consumption 50W, voltage DC24V) installed on the outlet piping of the diaphragm chamber are under off state, to hold the pressure inside the diaphragm chamber. When the electrical control box receives a fire signal sent from the electronic detection unit, the fire signal will be processed and send start signal to the electronic valve to
  • 14. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 9 - open the solenoid valve, so that the pressure inside the diaphragm chamber will decrease, thereby the deluge value is opened, and then the water will eject from the open sprinklers to the entire protection zone. Besides, the Water motor alarm and pressure switch will act and start the fire pumps to implement fire-fighting function. After the fire is put out, open the water-discharge residual pressure valve, the residual water at rear part of the deluge valve will be exhausted, and then the deluge valve will be automatically closed. Now, close the water-discharge residual pressure valve and the manual reset valve, so that the system will enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged completely from the drainage ditch, so as to protect the sprinkler pipes. 2.2.3.2 Wet control deluge valve extinguishing system: the system is composed of deluge valve device, open sprinkler, closed probe sprinkler (glass ball sprinkler, fusible sprinkler), etc. Within this system, closed probe sprinklers are mounted on the wet control pipelines at key locations throughout the fire zone. Such wet control pipelines are connected to the outlet of the deluge valve diaphragm chamber. When a fire occurs, the probe sprinkler will turn on the switch to spray water, the pressure in the control system pipelines will decrease rapidly, the pressure in the diaphragm chamber will decrease since the throttle plate at the water supply can not sustain the original pressure due to the lack of adequate amount of water, therefore, the deluge valve will be opened under water supply pressure, the water will flow onto the side of the system and eject from the open sprinkler. Besides, the Water motor alarm and pressure switch will act and start the fire pumps to implement fire-fighting function (the control system must be mounted at non-freezing place). After the fire is put out, open the water-discharge residual pressure valve, the residual water at rear part of the deluge valve will be exhausted, and then the deluge valve will be automatically closed. Now, close the water-discharge residual pressure valve and the manual reset valve, so that the system will enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged completely from the drainage ditch, so as to protect the sprinkler pipes. 2.2.3.3 Dry control deluge valve extinguishing system: the system is composed of deluge valve device, open sprinkler, closed probe sprinkler (glass ball sprinkler, fusible sprinkler), air compressor, solenoid valve, etc. Within this system, dry control pipes will be arranged at key positions in the protected zone, and there will be closed probe sprinklers connected to deluge valve diaphragm chamber and compressed air source. When a fire occurs, the closed probe sprinkler will be turned on, the air pressure in the control system pipelines will decrease rapidly, the pressure in the diaphragm chamber will decrease, therefore, the deluge valve will
  • 15. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 10 - be opened under water supply pressure, the water will flow onto the side of the system and eject from the open sprinkler to the protected zone. Besides, the Water motor alarm and pressure switch will act and start the fire pumps to implement fire-fighting function. The pressure in the control pipe can be controlled by a solenoid valve, and the control theory is same as that of electrical control deluge valve extinguishing system. After the fire is put out, open the water-discharge residual pressure valve, the residual water at rear part of the deluge valve will be exhausted, and then the deluge valve will be automatically closed. Now, close the water-discharge residual pressure valve and the manual reset valve, so that the system will enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged completely from the drainage ditch, so as to protect the sprinkler pipes. 2.2.3.4 Manual control: manual control is achieved by setting a manual valve in the outlet pipe in the deluge valve diaphragm chamber, and it is generally used in conjunction with the above three control systems. When staff on duty identifies a fire, he can open the cover of the manual control device and open the manual value in the box to discharge water, so as to reduce the water pressure in the diaphragm chamber. Therefore, the force that acts on the tumbler through piston and ejector will reduce, the valve flap components will trip, the system water supply will open the valve flap components and the open sprinkler will spray water. Besides, the Water motor alarm and pressure switch will act and start the fire pumps to implement fire-fighting function. After the fire is put out, open the water-discharge residual pressure valve, the residual water at rear part of the deluge valve will be exhausted, and then the deluge valve will be automatically closed. Now, close the water-discharge residual pressure valve and the manual reset valve, so that the system will enter into standby mode. Meanwhile, the residual water in the pipelines must be discharged completely from the drainage ditch, so as to protect the sprinkler pipes. 2.3 Foam Extinguishing System 2.3.1 System Components Foam extinguishing system is composed of fire water system, pipeline control valve, foam concentrate storage tank, proportioning mixer, foam generator, foam hydrant, foam nozzle, pipeline, etc.
  • 16. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 11 - 2.3.2 Working Principle When part of the pressure water enters into the proportioning mixer and then enters into the storage tank water chamber through pipelines, squeeze the rubber diaphragm to extrude the foam liquid in the diaphragm out through the suction pipe and mix with water to form foam mixture, and then spray foam through air foam generator or spray device to fight the fire. 2.3.3 Operation 2.3.3.1 When the fire pump is started and there is pressure water in the pipe, firstly open the inlet valve, the outlet valve and the water inlet valve. 2.3.3.2 Regulate the opening of the outlet valve of the system, until the pressure gauge displays the rated working pressure of foam proportioning mixture and stabilize at a certain value. 2.3.3.3 When there is pressure water in the storage tank and the pressure rises to the working pressure, open the liquid outlet valve, then the foam proportioning mixture will automatically regulate to 6% (or 3%) proportion, and output foam mixture to the system. 2.3.3.4 When the fluid supply stops, firstly stop the liquid drain valve (to prevent pressure water intrusion and in-flow into foam rubber bag) and then close the other valves, and also stop the pump to stop working. 2.3.3.5 Method for initial perfusion of foam liquid: a Close the liquid drain valve, and open water chamber gas outlet valve, gas drain valve and diaphragm gas drain valve. b Open the flange cover of foam liquid filling, and use a hand pump to fill the rubber bag with foam liquid. c When the foam liquid overflows from the diaphragm gas drain valve, the foam liquid is full. 2.3.3.6 When testing the water, open the water chamber gas outlet valve and inlet valve, and let pressure water in. When there is water ejected from water chamber gas outlet valve, close the valve and let the storage tank under standby state. 2.4 Gas Fire-extinguishing System 2.4.1 Overview Gas turbine and power equipment adopt high pressure CO2 fire extinguishing system which is
  • 17. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 12 - provided by gas turbine supplier. The system includes high pressure CO2 storage tank (storage pressure bit 57bar/20℃), pipes and nozzles. 2.4.2 Operation 2.4.2.1 Steel cylinders adopt hammer (Fig. 2 red circles) as the weighing system that will be hung on the top of the shelf. (The hammers in 1st zone are numbered WOSL151-WISL162 and WISL115-WISL159, the hammers in 2nd zone are numbered WISL251-WISL252 and WISL260-WISL270). If the hammer falls, the fire protection cabinet will send a signal to MARK VI to display C02 low pressure alarm. The reason why a hammer falls may be that the CO2 gas is lost or the balance setting is incorrect. The indication about the fall of a hammer is that, there is a laser beam emitted on the horizontal line of the low position of the hammer, and there is laser signal rebounded and received. If a hammer falls, the laser will be blocked and the receiver will send a signal, but sometimes what blocks the laser may be other debris, such as leaves, etc. 。 Steel cylinders are connected by a flexible tube to the collection tube (Fig. 3 green part), and there is a one-way valve fitted at each connection. On one side of the one-way valves of the two steel cylinders in the quick-release cylinder group of each zone, there is a thin tube for providing pneumatic pressure to control the opening of all steel cylinders in a zone.
  • 18. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 13 - 2.4.2.2 At the end of the collection tube, there is a stop valve (1st zone quick-release tube HV150, slow-release tube HV199, 2nd zone quick-release tube HV250, slow-release tube HV299) with a position switch indicating the switch position (1st zone quick-release switch ZSL33CL-1B, slow-release switch ZSL33CL-1A; 2nd zone quick-release switch ZSL33CL-2B, slow-release switch ZSL33CL-2A). This switch position signal will be sent to the fire protection cabinet, so that the fire protection cabinet will not issue CO2 release instruction, and thus ensure the collection tube safety.
  • 19. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 14 - 2.4.2.3 Pressure switch (1st zone PSH 45CP-1, 2nd zone PSH45CP-2; setting value 3bar) located at slow-release collection tube will determine whether to release CO2, when electronically driven (by crushing the glass box or thermal probe action) by CO2 release. When mechanically driven (by operating the manual pull rod located at the CO2 cylinder), the pressure switch will release CO2, send a signal to the fire protection cabinet and a signal to MARK IV to give the user a warning signal, and then jump off the combustion engine. This switch is manual reset type. When refilling the CO2 cylinder full, the operator may manually reset to start the combustion engine. Regardless of manual or automatic release, the pressure switch will send to MARK VI the alarm that CO2 releases in 1st / 2nd zone.
  • 20. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 15 - 2.4.2.4 The ladder-shaped control lever (Figure 3 purple color) is linked with the valve rod extended from each steel cylinder. When the control lever moves, the valve rod of each steel cylinder will be moved, and then release gas to control the piston to pull, which can be controlled by driving cylinder, or the piston may also be pulled manually. 2.4.2.5 The gas source to the driving cylinder to control piston movement is controlled by solenoid valve (1st zone 45CR-1B and FY152, 2nd zone 45CR-21B and FY252), and the solenoid valve is controlled by the fire protection cabinet. a In the 1st zone, there are three audible and visual alarms (SLI-1A, 1B, 1C, 2C) installed outside of the unit, and two flash alarms (SL-1, 2) installed inside auxiliary machine room.
  • 21. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 16 - In 2nd zone, there is an audible and visual alarm (SLI-3C). b There is a hand breaking glass alarm (43CP-1/2/3/4) installed at the gate of the auxiliary machine room and the turbine room respectively, and there is a hand breaking glass alarm (43CP-5) installed in load room. After the alarm is broken, the CO2 release will be triggered. 2.4.3 Notes and Routine Maintenance Flexible exhaust pipe: if the rubber exhaust pipe surface is aged, replace the pipe immediately Surface varnish: If the paint on the surface of the steel cylinder peels off, repaint it as soon as possible, so as to avoid the exposed surface suffering air corrosion Laser transmitter: adopt blocking way to check whether the laser transmitter can work normally Manual pull rod: check the rusting degree of the metal twisted wire to prevent the snap or stuck during action Probe: If it does not work, check the connection circuit or replace the probe timely Hammer fall: check the amount of gas in the steel cylinder, and correct the weighing settings. Weighing equipment can not display the location of empty cylinder: correct the weighing settings. The exhaust time is too long: the nozzle may be clogged, remove the nozzle and clear the plug. Solenoid valve: solenoid valve is exposed for a long time, so if it will not work for a long time, be sure to prevent moving the solenoid valve cabinet. While repairing any ancillary device of a steel cylinder, make sure the protective plug of the steel cylinder is pulled out. Since CO2 is not in continuous use, it is a low-wear device. So, if operated normally and subject to periodic maintenance, the system will be protected from mechanical damage caused by accidental impact, and the system should be reliable in a
  • 22. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 17 - long-term. 3 Maintenance of the Fire Fighting System 3.1 Fire Alarm System 3.1.1 NFS2-3030 Fire Alarm Controller 3.1.1.1 Overview NFS-3030 is a multi-functional intelligent fire alarm control system (FACP). CPU-3030 can also be equipped with a display / keypad option on the controller, through which, the user can implement programming and view the selection. 3.1.1.2 Working Principle When the detector and the manual alarm button detect a fire, the fire signal will be transmitted to the alarm controller. After a fire is confirmed, the detector will send control instructions and link related peripherals. 3.1.1.3 Features a One to ten isolated intelligent Signaling Line Circuits (SLC) Style 4, 6 or 7. b Up to 159 detectors (any mix of ion, photo, laser photo, thermal, or multi-sensor) and 159 modules (N.O. manual stations, two-wire smoke, notification, or relay) per SLC. 318 devices per loop/3180 per FACP or network node. c Large 640-character LCD backlit display (16 lines x 40 characters) or display-less (a node on a network). d Network option – supports NFS-640, NFS-3030, NCA Network Annunciator, or NCS Network Control Station. e UniNet® compatible. f Built-in Alarm, Trouble, Security, and Supervisory relays. g Up to 96 input or output panel circuits per FACP or network node; circuits configurable online. h VeriFire™ Tools online/offline program option. i Application code is saved in Flash memory, eliminating the need to change EPROMs. j Built-in Degraded Mode option. In the event of a CPU failure, the system is capable of general alarm if a fire condition is present.
  • 23. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 18 - k Weekly Occupancy Schedules allow changing sensitivity by time of day and day of week. l Optional universal 2040-point DACT. m EIA-485 annunciators, including custom graphics. n Printer interface (80-column and 40-column printers). o History file with 4000-event capacity in nonvolatile memory, plus separate 1000-event alarm-only file. p Advanced history filters allow sorting by event, time, date, or address. q Alarm Verification selection per point, with tally. r Autoprogramming and Walk Test reports. s Positive Alarm Sequence (PAS) Presignal. t Silence inhibit and Auto Silence timer options. u March time and temporal signals supported on panel circuits. v Field-programmable on panel or on PC, with VeriFire™ Tools program, also check, compare. w Non-alarm points for lower priority functions. x Remote ACK/Signal Silence/System Reset/Drill via monitor modules. y Powerful Boolean logic equations — 1000! Acclimate Plus™, AWACS™, HARSH™, NOTI•FIRE•NET™, ONYX™, and VeriFire™ are trademarks, and FlashScan®, UniNet®, and VIEW® are registered trademarks of NOTIFIER. Microsoft® and Windows® are registered trademarks of the Microsoft Corporation. LEXAN® is a registered trademark of GE Plastics, a subsidiary of General Electric Company. 3.1.1.4 Operation (See the equipment operation instruction) 3.1.1.5 Maintenance a Daily inspection items ①Signs should be sound, indicator light can flash normally, the display device is sound and can display key position simulation diagram or plan diagram and is clean. ②Buttons and switches are intact. ③Relay contacts should be clean. Contacts should coincide seamlessly and can contact normally. ④Able to achieve manual / automatic conversion and manual / automatic fire linkage control.
  • 24. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 19 - ⑤The circuit board should be dry and free of moisture, and the green light should be normally on. ⑥Conduct fault, alarm, silencing, reset, fire memory and backup battery function tests ⑦Observe whether there is damage to the printer b Monthly inspection items ①Conduct self-test of operation room, and the device should emit self-test status light signal ②Start the printer test, to see whether the writing is clear c Annual inspection items ①Conduct 1-2 standby power charge and discharge tests every year ②Conduct 1-3 primary power and backup power automatic switch tests for the backup power every year. When the primary power is cut off, the system can automatically switch to the backup power; when the primary power is restored, the system can automatically switch to the backup power. ③Conduct twice fire linkage tests with non-fire power cut off forcibly every year, and the system should be able to work normally in the tests. 3.1.2 NFS2-640 Regional Fire Alarm Control Panel 3.1.2.1 Overview NFS2-640 is an integrated, powerful and intelligent fire alarm controller. Its power supply, charger, CPU, and an SLC signal circuit are integrated in a circuit board. The system structure is extremely compact, with simple configuration. NFS2-640 also provides an optional SLC signal circuit, so that the system may have two SLC signal circuits, and under FlashScan protocol, may be equipped with 636 intelligent detectors and modules. NFS2-640 provides 99 general linkage areas and 20 logic operation areas, so that the controller will have strong linkage control function. In addition, it may be used alone, or be networked to NFN to composite a network system with combination of centralized and decentralized alarm controllers. 3.1.2.2 Feature a Photoelectric isolated EIA-232 printer interface b EIA-485ACS alarm interface c Electronic speaker d 640 characters, 16 lines ×40 nematic liquid crystal display
  • 25. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 20 - e 10 soft keys, able to execute the command displayed on LCD screen f 11 LED status indicator lights g Confirmation function (local, network, or a single node) h Signal silencing (network or a single node) i System reset (network or a single node) j Light inspection (NCA-2) k Read status (any point on the node) l Change status (any point or selected point) m Able to store 4,000 pieces of event history record n Able to store 1,000 pieces of alarm history record 3.1.2.3 Operation (See the equipment operation instruction) 3.1.2.4 Maintenance a Daily inspection items ①Signs should be sound, indicator light can flash normally, the display device is sound and can display key position simulation diagram or plan diagram and is clean ②Buttons and switches are intact. ③Relay contacts should be clean. Contacts should coincide seamlessly and can contact normally. ④Able to achieve manual / automatic conversion and manual / automatic fire linkage control ⑤The circuit board should be dry and free of moisture, and the green light should be normally on. ⑥Conduct fault, alarm, silencing, reset, fire memory and backup battery function tests ⑦Observe whether there is damage to the printer b Monthly inspection items ①Conduct self-test of operation room, and the device should emit self-test status light signal ②Start the printer test, to see whether the writing is clear c Annual inspection items ①Conduct 1-2 standby power charge and discharge tests every year ②Conduct 1-3 primary power and backup power automatic switch tests for the backup power every year. When the primary power is cut off, the system can automatically switch to the backup power; when the primary power is restored, the system can automatically switch to
  • 26. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 21 - the backup power. ③Conduct twice fire linkage tests with non-fire power cut off forcibly every year, and the system should be able to work normally in the tests. 3.1.3 NFS-320(E)Intelligent Addressable Fire Alarm System 3.1.3.1 Overview The NFS-320 intelligent Fire Alarm Control Panel is part of the ONYX® Series of Fire Alarm Controls from NOTIFIER. In stand-alone or network configurations, ONYX Series products meet virtually every application requirement. Designed with modularity and ease of system planning, the NFS-320 can be configured with just a few devices for small building applications, or for a large campus or high-rise application. Simply add additional peripheral equipment to suit the application. NOTE: Unless called out with a version-specific “R” or “E” at the end of the part number, “NFS-320” refers to models NFS-320, NFS-320R, and NFS-320E; similarly, “CPU-320” refers to the main circuit board for CPU-320, and CPU-320E. 3.1.3.2 Features a One isolated intelligent Signaling Line Circuit (SLC) Style 4, 6 or 7. b Up to 159 detectors (any mix of ion, photo, thermal, or multisensor) and 159 modules (Addressable pull stations, normally open contact devices, two-wire smoke, notification, or relay). 318 devices maximum. c Standard 80-character display. d Network options: ① High-speed network for up to 200 nodes (NFS2-3030, NFS2-640, NFS-320(C), NCA-2, DVC, ONYX Works, NCS, NFS-3030, NFS-640, and NCA). ② Standard network for up to 103 nodes (NFS2-3030, NFS2-640, NFS-320(C) NCA-2, DVC, ONYX Works, NCS, NFS-3030, NFS-640, NCA, AFP-200, AFP-300/ 400, AFP-1010, and AM2020). Up to 54 nodes when DVC is used in network paging. e 6.0 amp power supply with four Class A/B built-in Notification Appliance Circuits (NAC). Selectable system sensor, Wheelock, or Gentex strobe synchronization. f Built-in Alarm, Trouble, Security, and Supervisory relays. g Veri Fire® Tools online or offline programming utility. Upload/ Download, save, store, check,
  • 27. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 22 - compare, and simulate panel databases. Upgrade panel firmware. h Auto programming and Walk Test reports. i Optional universal 318-point DACT. j 80-character remote annunciators (up to 32). k EIA-485 annunciators, including custom graphics. l Printer interface (80-column and 40-column printers). m History file with 800-event capacity in nonvolatile memory, plus separate 200-event alarm-only file. n Alarm Verification selection per point, with tally. o Auto programming and Walk Test reports. p Presignal/Positive Alarm Sequence (PAS). q Silence inhibit and Auto Silence timer options. r NAC coding functions: ①March time. ②Temporal. ③California two-stage coding. ④Canadian two-stage. ⑤Strobe synchronization. s Field-programmable on panel or on PC, with VeriFire Tools program check, compare, simulate. t Full QWERTY keypad. u Battery charger supports 18 – 200 amp hour batteries v Non-alarm points for lower priority functions. w Remote ACK/Signal Silence/System Reset/Drill via monitor modules. x Automatic time control functions, with holiday exceptions. y Surface Mount Technology (SMT) electronics. z Extensive, built-in transient protection. 3.1.3.3 Maintenance a Daily inspection items ①Signs should be sound, indicator light can flash normally, the display device is sound and can display key position simulation diagram or plan diagram and is clean ②Buttons and switches are intact. ③Relay contacts should be clean. Contacts should coincide seamlessly and can contact
  • 28. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 23 - normally. ④The circuit board should be dry and free of moisture, and the green light should be normally on. ⑤Conduct fault, alarm, silencing, reset, fire memory and backup battery function tests b Monthly inspection items Conduct self-test of operation room and the device should emit self-test status light signal c Annual inspection items ①Conduct 1-2 standby power charge and discharge tests every year ②Conduct 1-3 primary power and backup power automatic switch tests for the backup power every year. When the primary power is cut off, the system can automatically switch to the backup power; when the primary power is restored, the system can automatically switch to the backup power. ③Conduct twice fire linkage tests with non-fire power cut off forcibly every year, and the system should be able to work normally in the tests. 3.1.4 FCM-1Intelligent Control Module 3.1.4.1 Overview FCM-1 intelligent control module can be used as 24VDC sound / light alarm power, speaker or telephone device switch, etc, and can be programmed to be linkage or manual bus control 3.1.4.2 Feature a Built-in model recognition system, with the control panel being able to automatically recognize the device as FCM-1 b Internal circuit and relay are powered directly by the two wires on SLC circuit, and the external devices (speakers, sound and light alarm, etc.) are powered by an external power supply d Strong anti-interference (EMF / RFI) e SEMS screws have clips for easy wiring f Decimal address setting (01-159) g Under normal conditions, LED flashes in green and is normally on when alarming h Support FlashScan protocol 3.1.4.3 Parameter a Working voltage:15-32VDC
  • 29. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 24 - b Quiescent current:375uA(LED flashes) c Maximum Current:6.5mA(LED light on normally) d Maximum Current:Max 80V(DC or RMS) e Terminal resistance:47K ohm f Temperature range:0℃-49℃(32℉- 120℉) g Humidity range:10%-93%(non-condensing) h Dimensions:114.3mm(high)× 101.6mm(wide)× 31.75mm(thick) 3.1.4.4 Operation Each FCM-1 module occupies one of the 159 valid module addresses on SLC circuit, and responds to the periodic query on the control panel, to report its model and the circuit status (open / normal / short). LED flashing indicates the module is communicating with the control panel, and when there is an alarm, the LED is locked and will be normally on. Once receiving a command from the control panel, FCM-1 will stop monitoring, and will, according to the correct polarity, connect the external power supply with the load device. The disconnected monitoring can prove to the control panel that the relay has been really turned on. The relay completely isolates the external power supply and the communication circuit, therefore, the failure of the external power supply will not affect other parts of the system. Rotary switch can set a unique address for each module, and the address can be set before or after installation. Built-in code will report module type to the control panel. 3.1.4.5 Maintenance a Daily inspection items Module is intact and clean, with no loose wiring b Monthly inspection items ①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total volume every month. When the monitoring module receives the switch value closing signal, it will send the signal through bus to the controller, and the controller will send sound and light alarm signal. ②After a detector alarms, the alarm confirmation light can be activated c Annual inspection items Complete one full-sample inspection once a year. In addition, after the monitoring module is put into operation for two years, it should be cleaned once every three years, and response threshold and other necessary functional tests should be conducted.
  • 30. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 25 - 3.1.5 FMM-1 Intelligent Monitoring Module 3.1.5.1 Overview FMM-1 intelligent monitoring module monitors the status of normally open contact type devices, such as water flow indicator, fire hydrant button, pressure switches, etc. Monitoring module can inform the controller about the monitored or alarm status of such fire-fighting devices, and display the records. 3.1.5.2 Feature a Built-in model recognition system, with the control panel being able to automatically recognize the device as FMM-1. b Powered directly by the two wires on SLC circuit, with no need for any additional power supply c Strong anti-interference (EMF/RFI). d SEMS screws have clips for easy wiring. e Decimal address setting (01-159). f Under normal conditions, LED flashes in green and is normally on when alarming. g Support FlashScan protocol. 3.1.5.3 Parameter a Working voltage:15 - 32 VDC b Quiescent current:375 uA (LED flashes) c Maximum current::5.1mA(LED light on normally) d Terminal resistance:47K欧姆 e Temperature range:0℃-49℃ (32 ℉- 120℉) f Humidity range:10% - 93%(non-condensing) g Dimensions:114.3mm(high) x 101.6mm(wide) x 31.75mm(thick)
  • 31. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 26 - 3.1.5.4 Maintenance a Daily inspection items Module is intact and clean, with no loose wiring b Monthly inspection items ①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total volume every month. When the monitoring module receives the switch value closing signal, it will send the signal through bus to the controller, and the controller will send sound and light alarm signal. ②After a detector alarms, the alarm confirmation light can be activated c Annual inspection items Complete one full-sample inspection once a year. In addition, after the monitoring module is put into operation for two years, it should be cleaned once every three years, and response threshold and other necessary functional tests should be conducted. 3.1.6 FST-851Series Intelligent Thermal Detector 3.1.6.1 Overview FST-851 series intelligent thermal detectors are analog addressable detectors that can provide the exact location of the fire to firefighters. Detectors can accept different sensitivity settings to cater to different installation environments. Detectors continuously measure the temperature values from the control panel. By collecting these temperature values, the control panel can determine whether the detectors need maintenance. FST-851 series detectors adopt innovative temperature sensing technology, and support set temperature alarm (FST-851: 57 ℃; FST-851H: 88 ℃) and differential temperature alarm (FST-851R). This series supports FlashScan protocol that enables communication more than five times faster. 3.1.6.2 Feature a Sleek and slim appearance. b Fast response temperature detection technology. c Decimal address, knob setting (1 - 159). d Two-wire circuit. e Striking dual LED, 360 °wide viewing angle. f LED flashes in green under normal state, and LED flashes in red under alarm.
  • 32. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 27 - g Embedded with communications and device type identification circuit. h Able to conduct remote function testing in the control panel. i Built-in test switch, triggered by an external magnet. j Display address (as for address 121, the detector LED will: flash 12 times and pause and then flash again) during walk test k Low quiescent current. l With UL-521 certification.。 m With anti-interference function n Direct surface mounting or junction box mounting. o Separate plug-in base for easy installation and maintenance. Able to replace optoelectronics, ion and thermal detectors. p The base adopts SEMS wiring screws. q 94-5V class flammable plastics. r Optional to connect to remote RA400Z indicator light. s Optional buzzer, relay and isolator base. 3.1.6.3 Technical Parameter a Size:5.1cm(high) x 10.4cm(DL) b Temp: FST-851:-20℃-38℃(-4℉- 100℉) FST-851R:-20℃-38℃(-4℉- 100℉) FST-851H:-20℃-66℃(-4℉- 150℉) c Detector distance: UL:15.24 m FM:7.62m x 7.62m d Alarm Temp FST-851:57℃ FST-851H:88℃ FST-851R:8.3℃/MIN e Relative Humidit:10% - 93%(No Congeal) f working Voltage:15 - 32VDC gQuiescent Current: 200μA @ 24 VDC (No Communication) 300μA @ 24 VDC (communicate for every 5 seconds LED work) h LED Electticty:Max 6.5mA (light steady) 3.1.6.4 Maintenance a Daily inspection items The detector is un-blocked, dust-free and can be used normally b Monthly inspection items
  • 33. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 28 - ①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total volume every month. When the response parameter reaches a predetermined value, the detector should output fire signal. ②After a detector alarms, the alarm confirmation light can be activated c Annual inspection items Complete one full-sample inspection once a year. In addition, after the monitoring module is put into operation for two years, it should be cleaned once every three years, and response threshold and other necessary functional tests should be conducted. 3.1.7 FSP-851 Series Intelligent Photoelectric Smoke Detector 3.1.7.1 Overview FSP-851 series intelligent photoelectric smoke detectors are analog addressable detectors that can provide the exact location of the fire to firefighters. Detectors can accept different sensitivity settings to cater to different installation environments. Detectors continuously provide the measured smoke density value to the control panel. By collecting these values, the control panel can determine whether the detectors need maintenance. FSP-851 series detectors adopt unique optical detection chamber design that can make fast and reliable response to a variety of fire sources. FSP-851 series detectors are photoelectric smoke detectors; FSP-851T series detectors are photoelectric smoke detectors with dual temperature sensors. 3.1.7.2 Feature a Sleek and slim appearance. b Addressable analog communications c Stable communication technology, with noise immunity. d Low quiescent current. e Address switch adopts rotary decimal (01-159). f Can be selected to be connected to remote indicator light (RA400Z). g Dual LED design, providing 360-degree viewing angle. h LED flashes in green under normal state, and LED flashes in red under alarm. i Display address (as for address 121, the detector LED will: flash 12 times and pause and then flash again) during walk test. j Built-in function test switch, triggered by an external magnet. k Optional relay, isolator, or buzzer base.
  • 34. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 29 - l With UL 268 certification. 3.1.7.3 Technical Parameter a Dimensions:5.1cm(high) x 10.4cm(DL) b Operating temperature: FSP-851:0℃-49℃(32℉- 120℉) FSP-851T:0℃-38℃(32℉- 100℉) c UL approved wind speed: 1219.2M/MIN d Alarm temperature FSP-851T:57℃ e Relative humidity: 10% - 93% (non-condensing) f Operating voltage: 15 - 32VDC g Quiescent current: 250μA @ 24 VDC (without communication) 360μA @ 24 VDC (Communication once every five seconds, LED works) h LED current: maximum 6.5mA (normally light on) 3.1.7.4 Maintenance a Daily inspection items The detector is un-blocked, dust-free and can be used normally b Monthly inspection items ①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total volume every month. When the response parameter reaches a predetermined value, the detector should output fire signal. ②After a detector alarms, the alarm confirmation light can be activated c Annual inspection items Complete one full-sample inspection once a year. In addition, after the monitoring module is put into operation for two years, it should be cleaned once every three years, and response threshold and other necessary functional tests should be conducted. 3.1.8 302Series Rate-Anticipation Heat Detectors 3.1.8.1 Overview The Thermotech 302 Series rate-anticipation heat detectors operate with in a controlled range of two to three degrees of their set points. regardless of the speed or rate of temperature rise. These detectors are available in either 135℉(57.2℃)or194℉(90℃) ratings.
  • 35. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 30 - The 302 Series are normally-open devices designed especially for fire detection and alarm systems. 3.1.8.2 Features a Immediate response. The 302 series activate whenever ambient air temperature reaches a detector’s setting, eliminating the thermal time lag inherent in conventional heat detectors. b Eliminates false alarms. The 302 series do not respond to momentary temperature fluctuations below the selected temperature. c Universal application. The 302 series can be used in all areas for any type of occupancy . d Self-restoring e Hermetically sealed, shock resistant, corrosion resistant, and temper-proof. 3.1.8.3 Maintenance a Daily inspection items The detector is un-blocked, dust-free and can be used normally b Monthly inspection items ①Use fire detector tester to send fire analog signal to the detector according to 1/10 of the total volume every month. When the response parameter reaches a predetermined value, the detector should output fire signal. ②After a detector alarms, the alarm confirmation light can be activated c Annual inspection items Complete one full-sample inspection once a year. In addition, after the monitoring module is put into operation for two years, it should be cleaned once every three years, and response threshold and other necessary functional tests should be conducted. 3.1.9 SG-32 Series Non-coded Manual Fire Alarm Station 3.1.9.1 Overview The SG-32 is a high quality, fire alarm station which is available in either single or dual action models. The attractive die-cast metal housing is finished in a high-gloss red enamel with raised white letters which enables fast recognition in emergency situations. All models in the series are provided with highly reliable gold plated contacts to minimize the risk of corrosion, and have been tested by UL for compliance to the latest requirements of the Americans with Disabilities Act (ADA). Operation is accomplished by simply pulling the handle on the front of the station down as far as it will go. On the dual action model, the PUSH bar rotates inward allowing the PULL handle
  • 36. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 31 - to be operated in a one-handed motion. This action breaks an acrylic breakrod and closes the station’s normally open switch. Once activated, the handle locks into a horizontal position to give a visual indication that the station has been operated. The switch remains energized until the station is manually reset by opening the front cover with a key, placing the handle in the normal upright position, and re-locking the station. This method ensures that the station cannot be reset by accident or by unauthorized personnel. All SG-32S models are provided with a normally open SPST switch. The SG-32CX model is supplied with 2 SPDT switches for applications where activation of remote auxiliary functions is required. The SG-32 models mount on a standard single gang backbox, and are provided with terminal connectors, gold plated switch contacts, and a key operated reset feature. For extinguishing system applications, a field installed special identification label that reads “FIRE SYSTEM RELEASE” is also provided. In order to accommodate a wide range of installation requirements, a red surface mounted interior backbox, Model SGB-32S, and a surface mounted weatherproof backbox with gasket, Model SG-WP, are also optionally available. The SGX-32 models are die-cast metal, explosion-proof stations available in either single or dual action configurations. They are UL Listed and Factory Mutual Approved for use in hazardous environments and NEMA 4X weatherproof applications. The SGX-32 models have a DPDT switch with terminal connectors. The contacts are gold plated to reduce risk of corrosion and are rated for 1 amp at 30 VDC. 3.1.9.2 Specifications a Switch rating: 1 amp, 30VDC b Pull Station Dimensions: 4 3/4” H x 3 1/4”W x 1” D; SGX models – 6 5/16” H x 3 1/4”W x 3 7/8” D c SGB-32S/SG-WP Backbox Dimensions: 4 3/4” H x 3 1/4”W x 2 1/4” D d All models are supplied with one acrylic breakrod, one key, and a special label. e Classifications for SGX-32 models only: Class I, Division 1, Groups B, C, and D; Class II/III, Division 1, Groups E, F, and G hazardous locations; NEMA 4X, weatherproof applications; and UL Marine Listed. f FM Approved operating temperature range: -40°to 150° F (-40°to 66° C). 3.1.9.3 Maintenance a Daily inspection items Manual alarm buttons are firm and intact, and there are clear signs making it easy to operate, and are clean b Monthly inspection items Conduct response test under simulation fire state and conduct monthly sampling inspection according to
  • 37. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 32 - 1/10 of the total amount c Annual inspection items Complete a full-sample inspection every year 3.1.10 J-XAP-M-M500H Addressable Hydrant Callpoint 3.1.10.1 Overview J-XAP-M-M500H is a call-point style device designed to be installed near indoor or wall mounted Fire Hose Boxes. This device is used to monitor the operating status of the Fire Hose Boxes and/or activate emergency water flow to the Fire Hose (mounted inside the Fire Hose Box).It is an addressable and the fire pump and display feedback information from the pump room. The LED will light up during pump operation. 3.1.10.2 Features a Wide operating temperature range b Suitable for both flush and surface mounting c Screw terminals for easy wiring/installation d LED indicates operational status e 3-year warranty 3.1.10.3 Specifications a Operating Voltage: 15-30VDC b Stand-by Current : ﹤200uA c Alarm Current : 5mA(LED Rating: Max 30mA) 3.1.10.4 Maintenance a Daily inspection items Manual alarm buttons are firm and intact, and there are clear signs making it easy to operate, and are clean. b Monthly inspection items Conduct response test under simulation fire state and conduct monthly sampling inspection according to 1/10 of the total amount c Annual inspection items Complete a full-sample inspection every year
  • 38. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 33 - 3.2 Automatic Water Sprinkler System 3.2.1 ZSFG Deluge Alarm Valve 3.2.1.1 Overview ZSFG type deluge alarm valve device (hereinafter referred to as deluge valve device) is of leveraged structure, and has mechanical anti-reset function. It is a product that passed the national fixed fire extinguishing systems and fire retarding component quality supervision and inspection center, and is in line with GB5135.5-2003 standard. The deluge valve device is widely used in various types of open systems (open sprinklers on system side piping), such as deluge system, water curtain system and water mist system. Deluge valve device opens valve clacks under the force of water supply pressure, when the pressure in the diaphragm chamber is reduced. Release of the pressure in the diaphragm chamber can adopt a variety of ways such as electrical guide mode, wet guide mode and dry guide mode. Electrical guide mode is controlled by a fire alarm system. When a fire breaks out, the fire alarm system will send a control signal to open the solenoid valve, so that the pressure in the diaphragm chamber will release, the deluge valve will open, and then a lot of water will eject from open sprinklers. Meanwhile, a small amount of water will drive hydraulic alarm and pressure switch through alarm pipes, to send alarm signals, for the aim of fire fighting and alarming. The device should be installed vertically. In frozen area, the deluge valve should be installed in an environment with temperature above 4 ℃. In wet guide mode, the deluge valve system should be used in an environment with temperature not less than 4 ℃ and not higher than 70 ℃. The device can also combine with foam system to form a foam deluge extinguishing system used for fighting explosive and dangerous flow liquid fire. 3.2.1.2 Technical Parameter Type Nominal diameter (mm) Valve body height (mm) Flange diameter (mm) Flange screw hole mean diameter (mm) Number of screw holes Bolt Diameter (mm) Dimensions ZSFG100 100 340 215 180 8 16 660× 420× 530 ZSFG100 150 360 280 240 8 20 700× 440× 560
  • 39. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 34 - ZSFG100 200 470 335 295 12 20 740× 460× 600 3.2.1.3 Maintenance Proceeding a Daily inspection items ①The valve body is clean, intact and undamaged. ②No leakage at valve clack. b Monthly inspection items ①After each signal butterfly valve is opened, there should be no water leakage at the valve and the deluge valve should be under reset state. ②After the water drain valve at the end is opened, there should be water flowing out. ③After the water drain valve at the end is opened, the deluge valve and the filter should produce no noise during water drainage. c Annual inspection items Conduct waterproof test, the alarm valve should be able to work normally and there should be no leakage at valve clack. Remove to repair, clean the pipe, remove the scale and impurities, and check the performance of the moving parts and the seal. Check whether any axis has scratches, burr or deformation; check whether the closure hole is clogged; check whether there is any scale or rust impurity in the valve seat; the service life of each rubber part in the alarm valve is one year, and any rubber part with vermicularizing, indentation deformation, aging stiff, paste or wear, etc. should be replaced promptly. 3.2.2 ZSFZ Wet Alarm Valve 3.2.2.1 Overview Wet alarm valve device consists of wet alarm valve, hydraulic alarm, delayer, pressure switch, pressure gauge, water drain valve, test valve, alarm test piping and other components. Wet alarm valve is a kind of one-way valve that only allows water to flow into the wet system and drive under regulated pressure the supporting components to alarm; Delayer is applied to wet alarm valve device to prevent false alarms that are caused due to water supply pressure fluctuations and alarm valve leakage; Water motor alarm is an all-weather audible alarm device, which produces no strike spark during working and can be used at explosion-proof sites. Water motor alarm is consisted of aluminum alloy body, aluminum alloy impeller, aluminum alloy bell housing, aluminum alloy
  • 40. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 35 - sprinkler and copper alloy bushing, etc. The water motor alarm does not need maintenance and its service life is long. ZSFZ type wet alarm valve device, together with pressure switches, water flow indicator, sprinklers, signal butterfly valves, end water-test equipment and spray pump, form ZS series wet automatic sprinkler system. It is currently the most widely used automatic sprinkler system. 3.2.2.2 Working Priciple The wet system pipe is filled with pressurized water, in a long-term standby working state, and is applicable to 4℃ -70℃ ambient temperature (and only vertically mounted). When a fire occurs within protected areas, environmental temperature will rise, the temperature-sensitive element (glass ball) of sprinklers will break, and the sprinkler will output water to fight the fire. Meanwhile the water flow indicator will act and direct the fire area, the wet alarm valve will start the water supply to fight the fire, and a small amount of water will flow to the alarm pipe, and drive water motor alarm and pressure switch. Then, the water motor alarm will emit continuous alarm, and the pressure switch will act: start the spray pump, and the control center will emit sound and light alarm. 3.2.2.3 Technical Parameter a Technical parameters of ZSFZ type wet alarm valve Model Nominal diameter (mm) Maximum working pressure (MPa) Alarm valve height H (mm) Flange diameter (mm) Flange screw hole mean diameter (ФB) (mm) The number of screw holes and diameter N * ФA (mm) Device weight (kg) Device dimensions (L * W * H) (mm) ZSFZ1 00 100 1.2 247 215 180 8×Ф18 35 980*310*450 ZSFZ1 50 150 1.2 270 280 240 8×Ф23 45 1030*340*48 0 ZSFZ2 00 200 1.2 410 335 295 12×Ф23 60 1085*360*54 0 b The main technical parameters of delayer ① Rated working pressure: 1.2MPa; ② Water pressure resistance: 2.4MPa, duration 5min, no leakage, no deformation. ③ Volume: 1.7liters. ④ Interface thread: Rc3 /4 ". ⑤ Delay time: 5-90s.
  • 41. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 36 - ⑥ Water drainage time: ≤5min. c The main performance parameters of water motor alarm ① The alarm start pressure of water motor alarm: Not more than 0.05 MPa. Rated working pressure: 1.2 MPa. ② Factor of water motor alarm flow K: 5.28. ③ Water motor alarm’s alarm sounds: When the water pressure is 0.05 Mpa, the sound is greater than 70 dB; when the water pressure is 0.2 Mpa, the sound is greater than 85 dB. 3.2.2.4 Maintenance a Daily inspection items ①The valve body is clean, intact and undamaged. ②No leakage at valve clack. b Monthly inspection items ①After each signal butterfly valve is opened, there should be no water leakage at the valve and the deluge valve should be under reset state. ②After the water drain valve at the end is opened, there should be water flowing out. ③After the water drain valve at the end is opened, the deluge valve and the filter should produce no noise during water drainage. c Annual inspection items Conduct waterproof test, the alarm valve should be able to work normally and there should be no leakage at valve clack. Remove to repair, clean the pipe, remove the scale and impurities, and check the performance of the moving parts and the seal. Check whether any axis has scratches, burr or deformation; check whether the closure hole is clogged; check whether there is any scale or rust impurity in the valve seat; the service life of each rubber part in the alarm valve is one year, and any rubber part with vermicularizing, indentation deformation, aging stiff, paste or wear, etc. should be replaced promptly. 3.2.3 ZST Glass Sprinkler Head 3.2.3.1 Overview Glass ball sprinkler is a key component of automatic sprinkler system. Glass ball sprinkler is used to detect fires and control or put out a fire through automatic sprinkler. ZST series glass ball sprinkler is made of wrought copper alloy frame, glass ball, seals, etc., through German
  • 42. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 37 - imported assembly line, so it has stable and reliable performance, compact structure and shape. 3.2.3.2 Working principle Glass ball filled with the organic solution with high thermal expansion coefficient is used as heat sensitive component. Under room temperature, the glass ball housing can withstand a certain force, to ensure the nozzle seal. When the ambient temperature rises, the organic solution in the glass ball will expand and produce huge internal pressure, until the glass ball housing breaks and thus open the nozzle to spray water. 3.2.3.3 Technical Parameter a Nominal diameter: Φ15mm, connecting thread: R1 / 2 "or NPT1 / 2". b Rated working pressure: 1.2MPa, factory test pressure (atmospheric pressure): 3.0 MPa, 100% proceed. c Flow characteristic coefficient: K = 80 ±4. d Glass ball diameter: Φ5mm. e The nominal operating temperature and color of sprinkler Sprinkler model Nominal working temperature ℃ Maximum ambient temperature ℃ Glass balls filling color ZST 15/57 57 27 Orange ZST 15/68 68 38 Red ZST 15/79 79 49 Yellow ZST 15/93 93 63 Green ZST 15/141 141 111 Blue ZST 15/182 182 152 Purple 3.2.3.4 Maintenance proceeding Check whether there is any leakage or rust at the sprinkler, check whether the colored liquid in the glass discolors or reduces. If there is any abnormality, replace it immediately. If the glass ball is polluted by other substances, clean it immediately to keep sensitivity. 3.2.4 ZSTWB High Speed Spray Nozzle 3.2.4.1 Overview ZSTWB type high-speed spray nozzle, under certain pressure, rapidly decomposes the water into tiny droplets to cover the outer surface of the protected object, promote steam dilution, suppress the fire, reduce fire damage and reduce the risk of explosion. ZSTWB type high-speed spray nozzle is used to put out solid fires, flammable liquid fires and electrical fires, as well as the protective cooling of facilities, etc.
  • 43. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 38 - 3.2.4.2 Feature a Sprinkler appearance is compact. Sprinkler body is made of copper alloy and is durable. b Sprinkler can droop or be installed horizontally as needed. 3.2.4.3 Technical Principle Model and specification Port thread Flow coefficient Flow (L / min) (under 0.35MPa) Spray angle (° ) ZSTWB16-90 R1/2 16 30 90 ZSTWB16-120 R1/2 16 30 120 ZSTWB21.4-90 R1/2 21.4 40 90 ZSTWB21.4-120 R1/2 21.4 40 120 ZSTWB26.7-90 R3/4 26.7 50 90 ZSTWB26.7-120 R3/4 26.7 50 120 ZSTWB33.7-90 R3/4 33.7 63 90 ZSTWB33.7-120 R3/4 33.7 63 120 ZSTWB42.8-90 R3/4 42.8 80 90 ZSTWB42.8-120 R3/4 42.8 80 120 ZSTWB85.5 R1 85.5 160 90 3.2.4.4 Maintenance Proceeding Check the sprinkler appearance, and replace any abnormal sprinkler promptly; remove any foreign body on the sprinkler promptly. Use special wrench when replacing or installing sprinklers. 3.2.5 ZSFU Preact Alarm Valve 3.2.5.1 Overview Pre-action system is an automatic sprinkler system developed in recent years. Technically it combines automatic fire detection and alarm system and automatic sprinkler system, to play the role of double-protection over the protected object. Pre-action system is particularly suitable to cold freezing or those important places which should be prevented from water stain or mistaken spray, such as computer room, reference room, historical data and archives, etc. Usually, the system side pipe is filled with gas, so has dry system characteristics. The system can meet the automatic sprinkler needs under high temperature and cold conditions. Once a fire breaks out, the temperature and smoke detectors installed in protected areas will firstly emit fire alarm signal. After receiving alarm signal, the fire alarm controller will send command signal to open deluge valve. If the fire continues to develop, closed sprinkler glass ball breaks and start to spray water, the water pump will start automatically and meanwhile the water motor alarm will give
  • 44. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 39 - alarm, to achieve the purpose of fire fighting and control. 3.2.5.2 Working Priciple Pre-action system is composed of deluge valve, check valve, signal butterfly valve, connecting flanges and valves, pipes and accessories. Pre-action system combines automatic fire detection and alarm system and automatic sprinkler system, to play the role of double-protection over the protected object. The system side pipe is filled with gas when there is no fire, so the system has dry system characteristics. Once a fire breaks out, the temperature and smoke detectors installed in protected areas will firstly emit fire alarm signal. After receiving alarm signal, the fire alarm controller will send command signal to open deluge valve. Before the closed sprinkler is opened, fill the system side pipe with water to change the system into wet system. Meanwhile, system pressure switch will act and connect the sound and light display box, to display that the pipe is filled with water. At this time, if the fire continues to develop, closed sprinkler glass ball breaks and start to spray water, the water pump will start automatically and meanwhile the water motor alarm will give alarm. 3.2.5.3 Technical Parameters Size Model Height of the valve body (H1) Axis阀 体轴 心至左 端 (L1) 阀体轴 心至右 端 (L2) 阀体轴 心至后 端 (L3) 阀体轴 心至前 端 (L4) Total height of system (H2) Flange screw hole diameter ZSFU10 0 840 420 340 400 250 860 8-φ18 ZSFU15 0 915 450 340 410 300 950 8-φ23 ZSFU20 0 1210 460 340 420 380 1250 12-φ23 3.2.5.4 Maintenance a Daily inspection items ①The valve body is clean, intact and undamaged. ②No leakage at valve clack. b Monthly inspection items ①After each signal butterfly valve is opened, there should be no water leakage at the valve and the deluge valve should be under reset state. ②After the water drain valve at the end is opened, there should be water flowing out. ③After the water drain valve at the end is opened, the deluge valve and the filter should produce no noise during water drainage.
  • 45. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 40 - c Annual inspection items Conduct waterproof test, the alarm valve should be able to work normally and there should be no leakage at valve clack. Remove to repair, clean the pipe, remove the scale and impurities, and check the performance of the moving parts and the seal. Check whether any axis has scratches, burr or deformation; check whether the closure hole is clogged; check whether there is any scale or rust impurity in the valve seat; the service life of each rubber part in the alarm valve is one year, and any rubber part with vermicularizing, indentation deformation, aging stiff, paste or wear, etc. should be replaced promptly. 3.3 Foam Extinguishing System 3.3.1 PQ8 Low-expansion Foam Fire Extinguishing Gun 3.3.1.1 Overview Airfoam playpipe is a kind of portable fire extinguishing devices; it can produce and eject airfoam effectively for fighting fires from small oil tanks, oil on floor, oil products and other oils. It is also effective in fighting fires from such ordinary solid materials as wood. 3.3.1.2 Main Characteristic
  • 46. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 41 - 3.3.1.3 Working Principle Pressurized water from water from water hose goes into the airfoam playpipe body(8) through the 65 mm hose coupling(9)(figure 1), when pressurized water passes through orifice d1, a negative pressure (vacuum) is formed in the chamber between the play pipe body and nozzle (1), This chamber is connected with suction pipe(5) by suction pipe connector(7). One end of the suction pipe is put into an airfoam liquid drum to draw in airfoam liquid and the liquid is mixed with water in the ratio of 6 to 94. When foam solution passes through orifice d2, it is diffused and atomized immediately. As a result of that, another negative pressure is formed and a large amount of air is taken in to mix with solution and produce airfoam. Going through the barrel, a strong strong foam stream is formed and ejected out. The airfoam playpipe is provided with an “on-and-off” switch, foam flow can be switched on or off by turning the “on-and-off” handle (2). Both airfoam playpipe type PQ 8 and type PQ 16 have bu-pass devices linked with the “on-and-off” handle. When proportioner is to be used supply airfoam solution ,turn the “on-and-off” switch to position “foam solution” on the indicator plate so that the by-pass is opened to get a better airfoam flow. When suction pipe is to be used to draw air foam liquid, turn the “on-and-off” swith to position “liquid sucking” on the indicator plate. The airfoam playpipe is provided with a round handwheel (3) whith makes operation easier and protects the air foam playpipe from damage. On each of the airfoam playpipe, there is a name plate on which nomenclature and type of product, serial number, date of manufacture and name of factory are shown.
  • 47. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 42 - 3.3.1.4 Operation After water has been supplied normally, move the “on-and-off” handle to turn on the “on-and-off” switch and foam flow is ejected out immediately.(Inlet pressure for airfoam playpipe must be adjusted to its standard working pressure 0.7MPa and make sure that the “on-and-off” switch is turned on to the maximum, otherwise vacuum may be damaged and liquid sucking may be affected seriously). When it is necessary to stop the form flow from ejecting, just turn the “on-and-off” handle to position “off”, the foam flow is stopped at once. In case suction pipe is to be used to draw airfoam liquid, suction pipe has to be fixed quickly and checked to see if its seal is in a good condition. Then put one end of the suction pipe into the airfoam liquid drum. In case an airfoam proportioner is to be applied to supply airfoam solution, move the pointer on the regulating valve of the proportioner to a number indicating the airfoam producing capacity required in accordance with specification of the airfoam playpipe used. For example, if it is required to apply one type PQ4 airfoam playpipe, move the pointer to position “25” and if it is required to apply two types PQ4 airfoam playpipes or one type PQ8 airfoam playpipe, move the pointer to “50” 3.3.1.5 Maintenance a Always keep the airform playpipe in a good condition. Inspection should be made after each use to make sure that all parts are good, connectors are tightened and the rubber packings of suction pipe and hose coupling are not damaged. b Always keep the airfoam playpipe clean, After each use, the airfoam playpipe should be washed with clean water. Adherent dirt in the suction pipe and nozzle must be cleaned away. Then dry it and put it in a cool and dry place so as to prevent it from corroding. 3.3.2 PC Low- expansion Air Foam Generator 3.3.2.1 Overview The air-foam generator is a kind of the equipment fixed on the oil tanks to produce and discharge air-foam. When the foam solution supplied by a foam fire truck or a fixed pump is going through the generator, air-foam is formed, thus it can put out fire of oil. 3.3.2.1 Main Performance Type Working Pressure (MPa) Solution Rate (L/S) Foam Expansion PC4 0.5 4 ≧6 PC8 8
  • 48. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 43 - PC16 16 PC24 24 3.3.2.3 Working Principle The foam-fire generator is mainly composed of housing assembly, foam discharging pipe assembly, and guide plate assembly. When foam solution passes through the nozzle of the generator, a diffused efflux is formed, and there is a negative pressure around it as a result of that, large amount of air is drawn into, and air-form produced. Having gone through the foam discharge pipes and guide plates the air-foam is transported to the storage tank; it covers the burning liquid surface steadily by dripping along the tank wall. 3.3.2.4 Operation a The rated working pressure at the inlet of the air-foam generator is 0.5MPa. It can be used within a pressure range from 0.3to0.5MPa as well, but the rate of the foam solution and the air-foam will vary relevantly. b In order to supply the air-foam liquid in proper ratio, it is very necessary to attach air-foam proportioners like Type PH32 or PH64 to the water pump. c Ordinary air-foam liquid with a density of 3%or6% is to be used in the generator. d A sealing glass must be mounted at the outlet of the housing so as to prevent gases in tanks storaging flammable liquid from leaking. There are breakable splitting lines on one side of the glass which will break immediately as soon as the pressure of the foam solution reach to 0.1 to 0.2 MPa. The side of the glass with the breakable splitting lines should be placed in the direction of the outlet e To make sure that foam will drip along the tank will, the guide plates must be mounted on the inside wall of the storage tank, thus the foam can be over the burning liquid surface steadily so as so raise the efficiency of fire-extinguishing. f The bore diameter of the inlet pipe on the air-foam generator must be more than the size given by D. 3.3.2.5 Maintenance a The pipe line of the air-foam generator must be kept free wholly. And checks must be often made to see if the pipe line is blocked and if the sealing glass is in good condition. b To avoid and minimize pipe line damages caused by the deformation of tank wall, it is necessary to put a metallic hose of the same diameter in the inlet pipe of the generator.
  • 49. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 44 - 3.3.3 YPHNW-80/110Pressture Foam Proportioner 3.3.3.1 System Constitution Composed of foam concentrate storage tank with a capsule, proportioning mixer, pipes, valves and other components 3.3.3.2 Working Principle When firefighting pressure water flows through the device, the proportioning mixer will shunt it according to 6% proportion. 6% pressure water will enter into the interlayer of the foam concentrate storage tank with a capsule, to squeeze the capsule, replace same amount of foam concentrate, and mix with the remaining 94% pressure water to produce 6% foam mixture. The foam mixture will then be output to foam production equipment, to produce air bubble for fire fighting. 3.3.3.3 Operation a Confirm that every valve and the proportioning mixer in the system are under standby state (i.e.: each valve in the pipe is open; the foam concentrate storage tank in the proportioning mixer is filled with medium water and foam liquid, the air in the storage tank and the capsule are exhausted; each valve in the proportioning mixer is closed), open the fire pump and proportional mixing device solenoid valve, and the system will then work. b After confirming the fire is put out, close the proportional mixer’s solenoid valve. At this time, the system begins spraying and cleaning the pipes. After the pipes are closed, close the fire pump and the system will then close. c Open the water drain valve to relieve the pressure in the foam concentrate storage tank, and then close the pressure relief valve. d Replace those damaged parts in the system, check the system, re-fill it with foam liquid according to the filling process, and then the system will be under standby state again. 3.3.3.4 Maintenance a Daily inspection items ①Whether gauges, pipes and their accessories are damaged. ②Whether water supply source and water level indicating device are normal. ③Check the appearance of foam proportional mixer, and it should be intact. b Monthly inspection items ①Conduct an action test of the solenoid valve, and the starting and closing should be flexible.
  • 50. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 45 - ②The manual function of each valve of the proportioning mixer should be flexible. c Annual inspection items ①Check whether the capsule is intact (open water drain valve, and if the water severely discolors or produces a lot of foams, it proves that the capsule is broken and must be replaced.) ②Check all devices, pipes and accessories in the system. 4 Ventilation And Air Conditioning System Description & Volume List 4.1General Description 4.1.1 Outside Air Design Condition Elevation Approx. 213m Distance from the sea Approx. 1350km Maximum ambient temperature 50 degrees C Minimum ambient temperature -1 degrees C Structure under the sun 85 degrees C Design barometric pressure 988mbar Maximum ambient relative humidity 100% Minimum ambient relative humidity 20% Design ambient relative humidity for electrical and I&C equipment 80% December through April NNW-N-NNE May through November S-SW Maximum wind velocity 160km/h Average rainfall 15mm/month Maximum rainfall 60mm/day Solar radiation intensity (horizontal surface) 1200Watt/m2 Design outside conditions for Air Conditioning Summer dry bulb temperature 45 degree C Summer relative humidity 27% Winter dry bulb temperature 1.7 degree C Winter relative humidity 90%
  • 51. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 46 - 4.1.2 Inside Air Design Condition a Centralized control room and electronic equipment room t=22± 1℃ Ф=50± 10% b Control rooms, offices, tea kitchen, NACL brine room, balance room, turbine panel room and laboratory in buildings t=22± 1℃ Ф=50± 10% c LV-Distribution, MV-Distribution, A/C plant room,UPS room and electrical or switchgear room. Dry bulb temperature 26℃(max.), relative humidity is 50%. tmax. =26℃ Ф=50% d MCC room for tube well, MCC room for canal water intake system Dry bulb temperature 26℃, relative humidity is 50%. t= 26℃ Ф=50% e Max. +10℃ above ambient temperature for Steam turbine hall and gas turbine hall . f The Design Condition for other rooms and buildings according to the contract (Volume 3 section 22 and Volume 2 section 6). g Ventilation Requirement, Mean Air changes per Hour Battery Room: 20 Sanitary and wash rooms: 12 Corridors: 6 Canteens: 6 Laboratories: 8 Storage building 4 4.1.3 Heat gain from Steam Turbine Hall The Turbines will be installed indoor and total heat gain is 1900kW. 4.1.4 Heat gain from Gas Turbine Hall The Turbines will be installed indoor and total heat gain is 1500kW.
  • 52. NANDIPUR 425MW CCPP FF & HVAC SYSTEM MAINTENANCE MANUAL - 47 - 4.2 Ventilation System 4.2.1 Ventilation System for Steam Turbine Hall. Turbine will be installed indoor. Max. +10℃ Kelvin above ambient temperature for Steam turbine hall. Mechanical air supply and mechanical air exhaust system will be provided for Steam Turbine Hall. In summer, the outside fresh air is cooled by evaporative cooling units and supplied to the every area of Steam Turbine Hall through the duct. The air exhausted by steel made power roof ventilator fixed on the roof. In this system, six (6) evaporative cooling units will be installed at EL.6.300 floor and EL.12.600 floor with the flow of 100000m3/h for each. Eight (8) steel made power roof ventilator installed on roof of Steam Turbine Hall. Each capacity of 68000m3/h. The supplied ventilation rate will be 600000m3/h and the exhausted ventilation rate will be 544000m3/h. Control of steam turbine house ventilation system:(1)when indoor air temperature is no less than 27℃, evaporative cooling units and explosion-proof steel made power roof ventilators of fans keep in working, as the outside air humidity is higher than 65%, water system of the evaporative cooling water system of the evaporative cooling units is turned off.(2)when the indoor air temperature is between 15℃& 27℃, water system of the evaporative cooling units is turned off, other parts and explosion-proof steel made power roof ventilators keep in working. (3)when the indoor air temperature is below 15℃, ventilation system stops running . Steam Turbine Hall Ventilation System Flow Diagram see F6181S-N0302-02. (3038-DC-3920-R-102-C). 4.2.2 Ventilation System for Gas Turbine Hall. Turbine will be installed indoor. Max. +10℃ Kelvin above ambient temperature for Gas turbine hall. Mechanical air supply and mechanical air exhaust system will be provided for Gas Turbine Hall. In summer, the outside fresh air is supplied inside by evaporative cooling units and supplied to the area of Gas Turbine Hall through the duct. Exhausted by steel made power roof ventilator. In this system, six (6) evaporative cooling units will be installed on the outside Gas Turbine Hall EL.± 0.000 ground with the flow of 80000m3/h for each. Fifteen (15) Explosion-proof steel made power roof ventilator installed on roof of Gas Turbine Hall. Each capacity of 29000m3/h.