Team Power Point

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Team Power Point

  1. 1. Driving Innovation Copyright 2004 TEAM Industries, Inc. All Rights Reserved www.TEAM-IND.com TEAM Industries Capabilities Presentation
  2. 2. Solutions Provider
  3. 3. <ul><li>Founded on contract manufacturing for diverse customers </li></ul><ul><li>Designing & manufacturing drive-train and chassis components since 1967 </li></ul><ul><li>Seven facilities </li></ul><ul><ul><li>ISO9002 certified and ISO 9000-2000 certified </li></ul></ul><ul><li>850,000 sq. ft. manufacturing space </li></ul><ul><li>1,300 employees </li></ul>TEAM Background
  4. 4. <ul><li>Axles and Axle Housings </li></ul><ul><li>CVT - Continuously Variable </li></ul><ul><li>Transmission </li></ul><ul><li>Differentials </li></ul><ul><li>Drive Shafts </li></ul><ul><li>Steering Knuckles </li></ul><ul><li>Transaxles </li></ul><ul><li>Transmissions / Gear Boxes </li></ul><ul><li>Wet Brakes </li></ul><ul><li>Other complex components </li></ul>Custom & Contract Products
  5. 5. Markets Served <ul><li>Agricultural Equipment </li></ul><ul><li>Chassis & Suspension </li></ul><ul><li>Hydraulic Motor and Valve </li></ul><ul><li>Industrial Power Transmission & </li></ul><ul><li>Gear Reduction </li></ul><ul><li>Marine </li></ul><ul><li>Materials Handling </li></ul><ul><li>Medium & Heavy Truck </li></ul><ul><li>Off Road Equipment </li></ul><ul><li>Performance Products </li></ul><ul><li>Portable & Standby Power Generation </li></ul><ul><li>Recreational Vehicles </li></ul><ul><li>Second Tier Automotive </li></ul><ul><li>Turf Care, Lawn & Garden </li></ul>
  6. 6. Dimensional Inspection <ul><li>(10+) Zeiss CNC coordinate measuring machines; most with Vast scanning probes </li></ul><ul><li>(6) Sheffield Cordax CMMs </li></ul><ul><li>(4) M&M 4 axes CNC gear analyzers </li></ul><ul><li>(8) Eight Gleason, M&M, and ITW gear rollers </li></ul><ul><li>Optical comparators, laser micrometers, automated gages and SPC systems </li></ul><ul><li>VJ Technologies, Philips, Optimas real-time radiographic imaging system; 160KV X-ray tube, </li></ul><ul><li>19” x 24” x 21” capacity </li></ul><ul><li>Staff trained to all levels, including Senior Level Certification in ASME Geometric Dimensioning and Tolerancing </li></ul>
  7. 7. Metallurgical Laboratories <ul><li>( 2) complete metallurgical labs with Buehler saws, mounting presses, and polishing equipment </li></ul><ul><li>Experienced technicians with over 70 years of experience </li></ul><ul><li>Leco glow discharge spectrometer </li></ul><ul><li>Magnetic particle and ultrasound testing stations </li></ul><ul><li>Metallurgical microscopes with still and video cameras </li></ul><ul><li>Tukon micro-hardness testers, numerous Rockwell and Brinell testers </li></ul>
  8. 8. Materials Processed <ul><li>Austempered Ductile Iron </li></ul><ul><li>Brass </li></ul><ul><li>Bronze </li></ul><ul><li>Carbon Steel </li></ul><ul><li>Cast, Forged and Formed Aluminum </li></ul><ul><li>Gray & Ductile Iron </li></ul><ul><li>High Alloy (Monel, Titanium, Hastelloy, Inconel) </li></ul><ul><li>Powdered Metal </li></ul><ul><li>Steel Alloy (Medium Hardness) </li></ul><ul><li>Internal and External capability for providing all pre-secondary and post-secondary heat treatment and hardening processes </li></ul>
  9. 9. Heat Treat <ul><li>In-line induction hardening of shafts </li></ul><ul><ul><li>Automatic straightening equipment </li></ul></ul><ul><ul><li>Magnetic particle inspection </li></ul></ul><ul><ul><li>TOCCO scanning induction machine </li></ul></ul><ul><ul><li>Tempering ovens </li></ul></ul><ul><li>In-house carburizing of gears and complex shapes </li></ul><ul><ul><li>Advanced automation and monitoring systems </li></ul></ul><ul><ul><li>Endothermic gas generators </li></ul></ul><ul><ul><li>Preheat and tempering furnaces </li></ul></ul><ul><ul><li>Super Allcase carburizing furnaces </li></ul></ul>
  10. 10. <ul><li>(100+) CNC turning centers; with a variety of engine lathes and tool-room lathes </li></ul><ul><li>Machines from 5 hp gang turn to 60 hp twin turret; turnings from .25” diameter x 2” to 12” diameter x 48” </li></ul><ul><li>Twin spindles, gantry and other robotic part handling, live tool milling, and other automation </li></ul><ul><li>Provides flexibility in choice of equipment and scheduling the customer’s needs </li></ul><ul><li>Ensures maximum productivity and cost effectiveness </li></ul>Turning
  11. 11. Milling <ul><li>(100+) CNC machining centers, variety of tool-room mills and dedicated milling equipment </li></ul><ul><li>Vertical and horizontal mills from 5 hp to 30 hp, with spindle speeds to 12,000 RPM; working envelope up to 40” x 28” x 28” </li></ul><ul><li>Part size range from grams to 500 lbs. </li></ul><ul><li>Milling and contouring with up to 5 axes </li></ul><ul><li>Robotic part handling and other productivity enhancements </li></ul>
  12. 12. <ul><li>(12+) CNC parallel-axis gear hobbers, some with auto-loading. Variety of manual hobbers </li></ul><ul><li>(5) Gleason 175 hypoid machines with crossed-axis gearing </li></ul><ul><li>CNC and manual gear honers, shavers, and shapers </li></ul><ul><li>CNC hob and broach sharpeners; Gleason bevel gear cutter sharpener </li></ul><ul><li>(6) Fassler honing machines with ancillary equipment </li></ul><ul><li>Gears – spur, helical, hypoid, spiral bevel </li></ul><ul><li>Sprockets – silent chain, roller chain, cog belt </li></ul><ul><li>Worms - worm wheels </li></ul><ul><li>Part Size – 6 DP to 48 DP up to 10” diameter. Precision to AGMA 11-12 depending on application </li></ul>Gear Cutting
  13. 13. Rolling and Broaching <ul><li>(8) broaches up to 15 ton, horizontal and vertical </li></ul><ul><li>(13) spline rollers for cold forming splines up to 4” in length </li></ul><ul><li>Variety of thread rolling and other equipment for cold forming threads or similar external features </li></ul><ul><li>Associated in-house tooling for common sizes </li></ul><ul><li>Ancillary gages and specialized inspection equipment </li></ul>
  14. 14. <ul><li>(15+) CNC cylindrical grinders for post heat-treat finishing of bearing journals and other features </li></ul><ul><li>Centerless grinders </li></ul><ul><li>Internal grinders </li></ul><ul><li>Surface grinders </li></ul><ul><li>Manual cylindrical grinders </li></ul><ul><li>Precision bore honing equipment </li></ul><ul><li>Equipped with auto-loading robotics where appropriate </li></ul><ul><li>Accompanied by precision measuring equipment including laser micrometers and automated gauging </li></ul>Grinding
  15. 15. Die Casting <ul><li>High pressure die casting </li></ul><ul><ul><li>380, 390, 360, 369 alloys </li></ul></ul><ul><li>Squeeze casting </li></ul><ul><ul><li>355, 356, 390, 319 alloys </li></ul></ul><ul><li>(10) die cast machines </li></ul><ul><ul><li>500 - 1600 ton locking force </li></ul></ul><ul><li>Part size from 15 - 325 square inches </li></ul><ul><li>Automated pouring, spraying, and extraction for consistent part quality </li></ul>
  16. 16. Finishing & Coating <ul><li>Polishing </li></ul><ul><ul><li>Cosmetic and function surface improvement of aluminum castings. </li></ul></ul><ul><ul><li>Manual and automated polishing systems. </li></ul></ul><ul><li>Chromating </li></ul><ul><ul><li>Chrome conversion coating for aluminum. </li></ul></ul><ul><ul><li>Coating provides salt spray corrosion resistance. </li></ul></ul><ul><ul><li>Coating also improves paint adhesion on aluminum. </li></ul></ul><ul><li>E-Coat Painting </li></ul><ul><ul><li>Cross-linked epoxy primer designed for marine environment corrosion protection. </li></ul></ul>
  17. 17. Cellular Manufacturing <ul><li>Single Piece Flow - machines grouped together for high-volume parts or families of parts </li></ul><ul><li>Flexible Scheduling - horizontal machining centers grouped in pallet pools to eliminate set-up time </li></ul><ul><li>Maximum Productivity - (45+) pieces of automation equipment from gantry loaders to 6 axis robots </li></ul><ul><ul><li>In-house induction heat treating and carburizing </li></ul></ul>
  18. 18. <ul><li>Modular and efficient assembly lines </li></ul><ul><li>Single piece flow to minimize WIP inventory </li></ul><ul><li>Highly automated lines with robotic assistance </li></ul><ul><li>Monitoring - 100% automated for gear noise levels </li></ul><ul><li>Continuous streamlining through Kaizen and other techniques </li></ul>Assembly
  19. 19. Sourcing <ul><li>(30+) years experience sourcing complex sand, permanent mold, investment, and lost foam castings in iron, steel, and aluminum </li></ul><ul><li>(20+) million pounds of bar stock annually; mill direct when appropriate </li></ul><ul><li>Subcontract for the skills of dozens of platers, painters, annodizers, and other industrial finishers </li></ul><ul><li>Sourcing avenues to identify and qualify suppliers around the world </li></ul>
  20. 20. Research & Development <ul><li>Market focused </li></ul><ul><li>Innovative designs </li></ul><ul><li>Continuous improvement </li></ul><ul><li>Several patented or patent pending designs for power train products </li></ul>We satisfy the needs of our customers We anticipate the needs of our customers’ customers
  21. 21. Design & Finite Element Analysis <ul><li>(35+) stations of Pro Engineer design software </li></ul><ul><li>Experience to drive our clients’ concepts into robust and cost effective designs </li></ul><ul><li>FEA applied to Pro/E models to verify product integrity </li></ul><ul><ul><li>MSC (FEA) </li></ul></ul><ul><ul><li>MSC (Adams) </li></ul></ul><ul><ul><li>ANSYS (FEA) </li></ul></ul><ul><ul><li>Pro/Mechanica </li></ul></ul><ul><ul><li>Modal analysis </li></ul></ul>
  22. 22. Rapid Prototyping <ul><li>Full-service prototype departments </li></ul><ul><ul><li>CNC mills & lathes </li></ul></ul><ul><ul><li>CNC hob, gear shaper, spline roller, broach </li></ul></ul><ul><ul><li>Surface & cylindrical grinders, bore hones </li></ul></ul><ul><ul><li>Heat treating </li></ul></ul><ul><ul><li>Sourcing of prototype castings </li></ul></ul><ul><li>Fabrication and introduction of new TEAM designs for comparison to existing designs </li></ul>
  23. 23. <ul><li>Designs are typically bench and field tested to validate FEA results, prove function, and determine reliability </li></ul><ul><li>(14) test benches </li></ul><ul><ul><li>Controlled by PLC and Labview software </li></ul></ul><ul><ul><li>(2) gas powered </li></ul></ul><ul><ul><li>(2) electric powered </li></ul></ul><ul><ul><li>(10) hydraulic </li></ul></ul><ul><li>Electric test stand in hemi-anechoic chamber instrumented for noise analysis </li></ul><ul><li>Experienced staff and fleet of test vehicles for field testing of components </li></ul>Testing
  24. 24. Concept to Completion

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