TerraCORE Hospitality Division Lightweight Honeycomb Stone Veneer Systems for Luxury Hotel Bath and Flooring Applications

1. Hospitality Division
Prefab Panel System
Luxury Bath and Flooring

2. 
Prefab Panel with Honeycomb Backing
 Usage:
Wall Panel, Cladding, Curved Panel
Aluminum
Sheet
Aluminum
Honeycomb
Aluminum Sheet
Natural
marble

3. 
Prefab Panel with Fiberstone Backing
 Usage:
Floor Panel, Pattern flooring, high-strength
requested

4. 
Light-weight panels
 Ease handling

Watertight
 Suitable

for semi-skilled workers
for shower & bath
Adapt to your design vision.
 More
stone choices to use such as
limestone, sandstone, marble, granite & onyx


Match with site tolerances
Proven high speed production
 300
bathrooms per month

5. 





Major work done in factory
Reduce Site work
Fast installation
Improve workmanship
No wet work on site
No waste/debris on site

6. 
Early back to business




Short installation lead time
Clean & Quiet site
Renovation along with normal business operation is possible
Better Quality
Highest standards of workmanship
 Easily retrofitted


Save building cost





Less building weight (Only drywall needed)
Less natural stone used
Less site debris
Less experienced labor required
Less transportation cost

10. Bath Tub & Frame

11. PREPARATORY PERIOD
DESCRIPTION
-DAY 5
INSTALLATION PERIOD
-DAY 1
AM
DAY 1
PM
DAY 2
AM
PM
AM
STEP 1
STEP 2
STEP 3
PACKAGE 2
1.WALL PANELS
2.BATH APRON
3.VANITY
4.SHOWER TRAY
5.GLASS RAIL
6.MIRROR
7.GLUE/TOOLS
PACKAGE 3
1.CEILING PANELS
2.CORNICES
3.FLOOR PANELS
4.SKIRTING
5.DOOR FRAME
6.MEP WIRING
7.ACCESSORIES
8.TOOLS
START
PREPARATORY
STEP 0
INSTALLATION PERIOD
DAY 3
PM
AM
INSTALLATION PERIOD=4 DAYS
DAY 4
PM
PM
STEP 5
STEP 4
AM
STEP 0
1. Dry walls OK
PREPARATORY WORKS 2. Anchor bolts
3. MEP lead-ins
4. Waterproofing
PACKAGE 0
LEVELLING SCREED
+ TOOLS
MATERIAL PACKAGING
SITE PROGRESS
FOR 5 WORKERS' TEAM
2 CARPENTERS
1 STONELAYER
1 PAINTER
1 MEP WORKER
PACKAGE 1
1.BATH TUB/FRAME
2.PLUMB PIPES
3.VANITY WALLS
4.INSTALL TOOLS
waterproof
test OK
PACKAGE 4
1.CEILING PAINT FINAL COAT
2.REPAIR WALL JOINTS
3.LAY WALL COVERING
4.INSTALL GLASS DOORS
5.INSTALL WOOD DOORS
6.ACCESSORIES/TOOLS
PACKAGE 5
1.SANITARY WARES
2.FITTINGS
3.LIGHTINGS
4.SOCKET/SWITCH
3.ACC/TOOLS
STEP 0
LEVELLING SCREED
STEP 1
1. TUB/FRAME
ADVANTAGES:
1. ONLY 30% OF CONVENTIONAL SITE LABOR
2. ONLY 30% OF CONVENTIONAL SITE TIME
3. FACTORY STANDARD WORKMANSHIP
NEXT ROOM
2. CONNECT PIPES
3. PRESSURE TEST
STEP 2
STEP 0 NEXT RM
4. VANITY WALLS
1. WALL PANELS
LEVELLING SCREED
2. MIRRORS
3. TUB APRON
STEP 3
4. GLASS RAILS
1. CEILING PANELS
5. VANITY COUNTER
2. CORNICES
STEP 4
6. SHOWER TRAY
3. FLOOR PANELS
1. PAINT FINAL COAT
4. SKIRTING
2. JOINT REPAIR
STEP 5
5. DOOR FRAMES
3. WALL COVERING
1. SANITARY WARES
6. MEP WIRING
4. GLASS DOORS
2. FITTING
STEP 6
5. WOOD DOORS
3. ACCESSORIES
1. CLEANING
4. LIGHTINGS
AM
DATE:2005-9-20
-DAY 5
PM
-DAY 1
AM
PM
DAY 1
AM
PM
DAY 2
AM
PM
DAY 3
2. PROTECTION
5. SOCKET/SWITCH
3. HANDOVER
AM
PM
DAY 4

12. 
Macau Ponte 16 Resort
 Installation of
404 bathrooms in just 48 days.
 Product Used: Prefab with honeycomb; wall &
flooring

Comparison
 Conventional
Method:
 160 Skilled Workers
 50 Cleaners
 Prefab
System:
 40 Semi-Skilled
Workers
 8 Skilled Workers
 10 Cleaners

16. 
Singapore Marina Bay Sands
Installation of 2797 bathrooms in just 69 days.
 Product Used: Prefab with honeycomb; wall &
flooring


Comparison
 Conventional
Method:
 762 Skilled Workers
 60 Cleaners
 Prefab
System:
 122 Semi-Skilled
Workers
 61 Skilled Workers
 20 Cleaners

19. 
Venetian, Macau
Installation of 1,200 m2 Waterjet Pattern in just
15 days.
 Product Used: Prefab panel with fiberstone;
flooring


Comparison
 Conventional
Method:
 Prefab
System:
 10 Skilled Workers
 2 Semi-Skilled Workers
 2 Cleaners
 2 Skilled Workers
 1 Cleaners

21. 


1.5 mm thk Slate Veneer
3 mm thk semi transparent Onyx Panel
Floor / Wall Panel
 Patterns
or Inlays
 Hairline / 1 mm Joint


Shower Panel
Curved Panel
 1/5
weight to original 30mm stone