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10/02/2012 Slide 1
New Challenges for
the Meter Shop
Prepared by Bill Hardy,TESCO
For North Carolina Electric Meter School
Tuesday, June 27, 2017 at 8:00 a.m.
The Past
♦ Meters were simple energy measurement
devices
♦ Meter shops concentrated on accuracy
measurements
♦ New meter installations were “growth” related
and proceeded at a “reasonable pace”
Slide 2
Oh my! Has that ever changed!
Today
♦ Meters are complex communications devices
♦ Meters have internal disconnect capability
♦ Loads are more complex and variable
♦ With massive AMI deployments we are installing
10’s of thousands if not 100’s of thousands of
meters all at one time.
♦ The actual meter metrology may be the least of
the issues for the deployment.
Slide 3
Compounding Issues
♦ Fewer meter techs in the field and in
the shop than there were 25 years
ago
♦ Acute shortage of experienced techs
growing as industry experiences a
wave of retirements
♦ Experienced “METER” techs may
not be “COMMUNICATIONS” techs
♦ Significantly more features under
glass in every AMR and AMI system
being considered or deployed
Slide 4
Why do AMI meters fail?
Looking back at various deployments
What are the failures that we see?
Meter functional test failures including but not limited to;
• Incorrect firmware
• Bad settings
• Alarms and errors that do not clear
• Communication test failures
• Bad tables
• Failed disconnect switches
Slide 5
What is the right approach to testing?
♦ Testing a small random sample of meters for
accuracy is not a good solution for these
problems
♦ New types of testing approaches address these
issues more efficiently.
Slide 6
The Pendulum Starts to Move
♦ Over the last few years these challenges have clearly
come into focus.
♦ Five years ago utilities were just starting to use “meter
farms” for pre-deployment testing
♦ Here’s a meter farm circa 2012
♦ The industry learned that testing
significant numbers of AMI/AMR
meters in controlled
conditions was a valuable
activity.
Slide 7
Meter Farms
♦ Today many companies are installing truly large scale
meter farm facilities
Slide 8
Meter Qualification Testing
♦ While meter farms provide large
volume testing, their ability to
control test parameters are fairly
limited.
♦ In the real world, loads and
operating conditions are growing
more complex every day.
♦ One has to be sure that not only the
metrology function but also the
communications capabilities of
meters function through these real
world conditions.
Slide 9
Meter Qualification Testing
♦ What is qualification testing?
 Test that the meter functions completely.
 Program the meter with the latest firmware.
 Validate communications functionality.
 Run the meter under widely varying conditions
• Vary voltage
• Vary current
• Generate transients
• Generate dropouts
Slide 10
New Energy Definitions
• At the moment there is no non-sinusoidal
definition for VA
• New ANSI Standard coming very soon
C12.31
Slide 11
New Definitions
RMS Voltage
Slide 12
Basic Definition
Time Domain
Frequency Domain
Waveform
New Definitions
RMS Current
Slide 13
Basic Definition
Time Domain
Frequency Domain
Waveform
New Definitions
Active Power
Slide 14
Basic Definition
Time Domain
Frequency Domain
New Definitions
Apparent Power
Slide 15
Basic Definition
Time Domain
Frequency Domain
Harmonic Load Waveforms
ANSI C12.20 now addresses harmonic waveforms as well
as sinusoidal.
-400
-300
-200
-100
0
100
200
300
400
-150
-100
-50
0
50
100
150
0 90 180 270 360
-200
-150
-100
-50
0
50
100
150
200
-150
-100
-50
0
50
100
150
0 90 180 270 360
-8
-6
-4
-2
0
2
4
6
8
-200
-150
-100
-50
0
50
100
150
200
0 90 180 270 360
-150
-100
-50
0
50
100
150
0 60 120 180 240 300 360
Test waveforms being proposed for ANSI C12.20.
-250
-200
-150
-100
-50
0
50
100
150
200
250
-150
-100
-50
0
50
100
150
0.00 100.00 200.00 300.00
-150
-100
-50
0
50
100
150
-150
-100
-50
0
50
100
150
0.00 100.00 200.00 300.00
Current
Voltage
Slide 16
Questions and Discussion
Bill Hardy
TESCO – The Eastern Specialty Company
Bristol, PA
1-800-762-8211
This presentation can also be found under Meter
Conferences and Schools on the TESCO web site:
www.tesco-advent.com
Slide 17

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New Challenges for the Meter Shop

  • 1. 10/02/2012 Slide 1 New Challenges for the Meter Shop Prepared by Bill Hardy,TESCO For North Carolina Electric Meter School Tuesday, June 27, 2017 at 8:00 a.m.
  • 2. The Past ♦ Meters were simple energy measurement devices ♦ Meter shops concentrated on accuracy measurements ♦ New meter installations were “growth” related and proceeded at a “reasonable pace” Slide 2 Oh my! Has that ever changed!
  • 3. Today ♦ Meters are complex communications devices ♦ Meters have internal disconnect capability ♦ Loads are more complex and variable ♦ With massive AMI deployments we are installing 10’s of thousands if not 100’s of thousands of meters all at one time. ♦ The actual meter metrology may be the least of the issues for the deployment. Slide 3
  • 4. Compounding Issues ♦ Fewer meter techs in the field and in the shop than there were 25 years ago ♦ Acute shortage of experienced techs growing as industry experiences a wave of retirements ♦ Experienced “METER” techs may not be “COMMUNICATIONS” techs ♦ Significantly more features under glass in every AMR and AMI system being considered or deployed Slide 4
  • 5. Why do AMI meters fail? Looking back at various deployments What are the failures that we see? Meter functional test failures including but not limited to; • Incorrect firmware • Bad settings • Alarms and errors that do not clear • Communication test failures • Bad tables • Failed disconnect switches Slide 5
  • 6. What is the right approach to testing? ♦ Testing a small random sample of meters for accuracy is not a good solution for these problems ♦ New types of testing approaches address these issues more efficiently. Slide 6
  • 7. The Pendulum Starts to Move ♦ Over the last few years these challenges have clearly come into focus. ♦ Five years ago utilities were just starting to use “meter farms” for pre-deployment testing ♦ Here’s a meter farm circa 2012 ♦ The industry learned that testing significant numbers of AMI/AMR meters in controlled conditions was a valuable activity. Slide 7
  • 8. Meter Farms ♦ Today many companies are installing truly large scale meter farm facilities Slide 8
  • 9. Meter Qualification Testing ♦ While meter farms provide large volume testing, their ability to control test parameters are fairly limited. ♦ In the real world, loads and operating conditions are growing more complex every day. ♦ One has to be sure that not only the metrology function but also the communications capabilities of meters function through these real world conditions. Slide 9
  • 10. Meter Qualification Testing ♦ What is qualification testing?  Test that the meter functions completely.  Program the meter with the latest firmware.  Validate communications functionality.  Run the meter under widely varying conditions • Vary voltage • Vary current • Generate transients • Generate dropouts Slide 10
  • 11. New Energy Definitions • At the moment there is no non-sinusoidal definition for VA • New ANSI Standard coming very soon C12.31 Slide 11
  • 12. New Definitions RMS Voltage Slide 12 Basic Definition Time Domain Frequency Domain Waveform
  • 13. New Definitions RMS Current Slide 13 Basic Definition Time Domain Frequency Domain Waveform
  • 14. New Definitions Active Power Slide 14 Basic Definition Time Domain Frequency Domain
  • 15. New Definitions Apparent Power Slide 15 Basic Definition Time Domain Frequency Domain
  • 16. Harmonic Load Waveforms ANSI C12.20 now addresses harmonic waveforms as well as sinusoidal. -400 -300 -200 -100 0 100 200 300 400 -150 -100 -50 0 50 100 150 0 90 180 270 360 -200 -150 -100 -50 0 50 100 150 200 -150 -100 -50 0 50 100 150 0 90 180 270 360 -8 -6 -4 -2 0 2 4 6 8 -200 -150 -100 -50 0 50 100 150 200 0 90 180 270 360 -150 -100 -50 0 50 100 150 0 60 120 180 240 300 360 Test waveforms being proposed for ANSI C12.20. -250 -200 -150 -100 -50 0 50 100 150 200 250 -150 -100 -50 0 50 100 150 0.00 100.00 200.00 300.00 -150 -100 -50 0 50 100 150 -150 -100 -50 0 50 100 150 0.00 100.00 200.00 300.00 Current Voltage Slide 16
  • 17. Questions and Discussion Bill Hardy TESCO – The Eastern Specialty Company Bristol, PA 1-800-762-8211 This presentation can also be found under Meter Conferences and Schools on the TESCO web site: www.tesco-advent.com Slide 17