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ABSTRACT
The present work describes change in aerodynamic characteristics of an airfoil by applying
certain surface modifications in form of dimples. Our aim of the project is to design a wing
with dimples on the upper surface of the wing and analyze the results using design software
ICEM CFD and CFX in Ansys. We found they results such as increasing the angle of stall,
increase the flow separation from laminar to turbulent, pressure drag of the wing will decrease
but skin friction point drag will increase due to attached flow over the surface of the wing. A
comparative study showing variance in lift and drag of modified airfoil models at different
angle of attack with and without dimple shape of wing is done. In olden days people were
thinking that only smooth surface is efficient one but not a ruff surface .Now, research has
made it as false and ruff surface can also increase the efficiency. Keywords: Golf ball, Dimples,
Wing etc.
INTRODUCTION
Wing design is constantly evolving. If you compare the wing of Wright flyer with that of a
modern aircraft such as Boeing, airbus etc. the difference is remarkable. Since 1930’s, NASA
and its predecessor NACA have been on the forefront of wing design, developing the basic
airfoil shapes for airplane manufactures. Freedom in the air is still not complete. Continuous
attempts are being made to increase freedom in air, be it speed, size or maneuverability. From
commercial jetliners to supersonic fighters, there has been an exponential growth in the
aviation industry. Still there is vast scope for further improvements. Here is a study that
makes one such attempt.
I. FLOW SEPARATION OF GOLF BALL
Reynolds number (Re) is an important non- dimensional parameter that is used to relate the
size of an object to the flow conditions it experiences, and is defined by the equation
Re = ρ V∞ l ∕ μ
Where
ρ = Atmospheric density
V∞ = Velocity l = Reference length (in the case of a sphere, this variable is defined as the
diameter)
μ = Viscosity (or friction)
LITERAURE
From the survey of literature, any two spheres that experience the same Reynolds number
should exhibit the same aerodynamic characteristics even if the spheres are of different sizes
or flying at different speeds. The above figure indicates that there is a significant change in the
drag on a smooth sphere at a Reynolds number of about 3x105. Below this Re, the drag
coefficient is roughly constant at 0.5. Above this Re, the drag coefficient again becomes nearly
constant at about 0.1.
We have already discussed the concept of flow separation. At low Reynolds numbers, the
boundary layer remains very smooth and is called laminar. Laminar boundary layers are
normally very desirable because they reduce drag on most shapes. This separated flow is what
causes the drag to remain so high below the critical Reynolds number.
At that Reynolds number, however, the boundary layer switches from being laminar to
turbulent. The location at which this change in the boundary layer occurs is called the transition
point. A turbulent boundary layer causes mixing of the air near the surface that normally results
in higher drag.
Figure 1: Flow separation of between smooth ball and golf ball
The difference in the flow fields around a smooth sphere and a rough, or dimpled, sphere can
be seen above. Since the laminar boundary layer around the smooth sphere separates so rapidly,
it creates a very large wake over the entire rear face. This large wake maximizes the region of
low pressure and, therefore, results in the maximum difference in pressure between the front
and rear faces. As we have seen, this difference creates a large drag like that seen below the
transition Reynolds number.
The transition to a turbulent boundary layer, on the other hand, adds energy to the flow allowing
it to remain attached to the surface of the sphere further aft. Since separation is delayed, the
resulting wake is much narrower. This thin wake reduces the low pressure region on the rear
face and reduces the difference in pressure between the front and back of the sphere. This
smaller difference in pressure creates a smaller drag force comparable to that seen above the
transition Reynolds number. The purpose of the dimples is to do just that--to create a rough
surface that promotes an early transition to a turbulent boundary layer. This turbulence helps
the flow remain attached to the surface of the ball and reduces the size of the separated wake
so as to reduce the drag it generates in flight. When the drag is reduced, the ball flies farther.
Some golf ball manufacturers have even started including dimples with sharp corners rather
than circular dimples since research indicates that these polygonal shapes reduce drag even
more.
TECHNICAL CONCEPTS
II. MODELLING
The wing model is generated in CATIA and imported in ICEM CFD using unstructured
hexahedral elements. Critical to the success of every three dimensional CFD analysis is the
mesh that defines the computational domain.
Primary objective for the designers is to balance mesh size with computational time to achieve
a mesh independent converged solution in a reasonable amount of time. Here the symmetrical
airfoil is used to find if any lift is created by dimples or not in zero angle of attack. But
cambered airfoil difficult to analyze the result at zero angle of attack. The specifications of the
wing are illustrated in the table below
Table 1: Specification of wing
III. ANALYSIS SETUP
ANSYS CFX contains three division such as preprocessor, post processor, and solver.
Wing series NACA 0014
Wing span 6.650 m
Chord length 1m
Maximum camber 14%
Type of dimple Sphere
Number of dimple 147
Diameter of dimple 0.25m
Depth of dimple 0.072m
A ICEM CFD
First we need to import the wing from CATIA V5 model, then after that following procedure
is to be done
File > Import Geometry>CATIA>Choose the File >Import>Apply
Figure 2: Imported wing from CATIA
Here create a control volume using appropriate points, curves and
surfaces.
Figure 3: Mesh generation of dimple wing
Parts are to be created such as wing, inlet, outlet, walls, and symmetry. The following steps are
to be followed to create parts.
Right Click on Parts > Create Parts > Name the Parts > Select the Respective Surfaces > Apply
Bodies are to be created to specify the fluid which is used. To create body the following
procedure is to be done.
Geometry > create body > name the body > centroid of two points > select two points in the
screen > apply > dismiss
To create mesh on the geometry follows the procedure as below
Mesh > global mesh setup > set the size of the meshing element > apply > dismiss
Part mesh setup>set mesh size to get fine mesh>apply>dismiss
Compute mesh > mesh type-tetra/mixed > mesh method-robust > compute > dismiss .
Figure 4: Mesh generation of dimple wing
B. CFX- Pre
In CFX-pre we need to set the boundary conditions for inlet, outlet, and symmetry and set the
working directory. For that follow the procedure below:
 File > New Case > General > ok
 Mesh > Right Click > Import mesh > ICEM
 CFD > Select the mesh file (.cfx5) > Open
 Insert > Domain > Name (Air) – ok >Basic Setting
 Location > Air (Body)
 Fluid 1 > Material Library
 Material > Air Ideal Gas
 Pressure Reference > 1 atm. >Fluid Models
 Heat Transfer > Total Energy
 Turbulence > k-epsilon
 Insert > Boundary > Name (Inlet) – Ok
 Basic Settings >Boundary Type > Inlet Location > Inlet of Boundary Details
 Flow Regime > Subsonic
 Mass and Momentum > Cart.
 Vel. Components (u-180m/S v-0 w-0)
 Heat Transfer > Static Temperature > 288.15 K
 Insert > Boundary > Name (Outlet) o Basic Sett Boundary Type >
Outlet Location > Outlet o Boundary Details
 Flow Regime > Subsonic
 Mass and Momentum >Average Static
 Pressure > 0 Pa
 Pres. Profile Blend >0.05
 Insert > Boundary > Name (Symmetry) o Basic Settings Boundary Type >
Symmetry
 Location >Symmetry
 Insert >Boundary > Name (Wing) – Ok o Basic Settings Boundary Type > Wall
Location >Wing o Boundary Details Mass and Momentum > No Slip
Wall
 Wall Roughness > Smooth Wall
 Heat Transfer > Adiabatic Insert > Solver > Solver Control o Basic Settings
Maximum Iteration > 1000
 Residual Target > 1.E-4








 Select domains > Select the Plane
Select the location of plane
 Insert > Contour > ok
 Domain : All Domains
 Location : Plane
 Variable : Pressure
 Color Scale : Liner
 Color Map : rainbow
 Tools > Function Calculator
 Function : Force
 Location : Wing
 Direction : X (for drag)
Y (for lift)
IV. RESULT
Form the postprocessor I found the result for both with and without dimple wing and finally
that result to be compared for different angle of attack.
Figure 6: At angle of attack 0 deg
Figure 7: At angle of attack 3 deg and -3 deg
Figure 8: At angle of attack 7 deg and -7 deg
Figure 9: At angle of attack 10 deg and -10 deg
Figure 10: At angle of attack 15 deg and -15 deg
CONCLUSION
By conclude the work based on result obtained from the analysis part. Create a chart from the value
obtained which is listed below.
Figure 11: Lift vs. Angle of attack Figure
Figure 12: Drag vs. Angle of attack Figure
Figure13: Lift / Drag vs. Angle of attack
From the analysis of the software designed model with dimple wing and normal wing. It is clear that
critical angle of stall increases in dimple wing. There is much variation in lift and drag. In future, the
prototype of this software model should be designed and tested in the practical environment to get the
actual result
FUTURE SCOPE
The future scope of this review is the analytical or numerical validation of the above stated theories.
Thus with such surface modifications applied over to the surface of wing in form of dimples proves
to optimize the value of lift coefficient of the wing by delayed flow separation
REFERENCES
1.Anthony C.Occhipinti (1998), “More speed with less noise by” January 17 in Aviation
Sports.
2. Brett Burglund and Ryan Street, (May 2011) “Golf Ball Flight Dynamics”.
3. Bruce D. Kothmann, (January 2007) “Aerodynamics of Sports Balls”.
4. Chowdhury.H, (2010) “A comparative study of golf ball aerodynamics”.
5. Deepanshu Srivastava (2012), “Flow control over airfoil using different shaped dimples”
IPCSIT vol.33.
6. Jhon Louis Vento, (2011) “Analysis of Surface Augmentation of Airfoil Sections via Flow
Visualization Techniques”.
7. Jon Fichtelman, “The Fluid Mechanics of Sports Balls”.
8. Katsumi Aoki, (August 2009) “Aerodynamic Characteristic and Flow Pattern on Dimples
Structure of a Sphere”. 9. Michael B. Patacsil, (2010) “Dimples on Wings”, California Science
Fair 2010.
10. Moscow Russia (2009), “Aerodynamic characteristic and flow pattern on dimples structure
of a sphere”.
11. Riley Norman (2010), “Don’t be a drag: The effect of dimples on an airplane wing”
California state science fair 2010 project number J0121.
12. http://www.aerospaceweb.org/question/aerodynamics/q0215.shtml
13. http://www.articlesbase.com/sciencearticles/golf-ball-dimples-drag- 3649702.html? en
14. http://qm-aerospace.blogspot.com/

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seminar report

  • 1. ABSTRACT The present work describes change in aerodynamic characteristics of an airfoil by applying certain surface modifications in form of dimples. Our aim of the project is to design a wing with dimples on the upper surface of the wing and analyze the results using design software ICEM CFD and CFX in Ansys. We found they results such as increasing the angle of stall, increase the flow separation from laminar to turbulent, pressure drag of the wing will decrease but skin friction point drag will increase due to attached flow over the surface of the wing. A comparative study showing variance in lift and drag of modified airfoil models at different angle of attack with and without dimple shape of wing is done. In olden days people were thinking that only smooth surface is efficient one but not a ruff surface .Now, research has made it as false and ruff surface can also increase the efficiency. Keywords: Golf ball, Dimples, Wing etc. INTRODUCTION Wing design is constantly evolving. If you compare the wing of Wright flyer with that of a modern aircraft such as Boeing, airbus etc. the difference is remarkable. Since 1930’s, NASA and its predecessor NACA have been on the forefront of wing design, developing the basic airfoil shapes for airplane manufactures. Freedom in the air is still not complete. Continuous attempts are being made to increase freedom in air, be it speed, size or maneuverability. From commercial jetliners to supersonic fighters, there has been an exponential growth in the aviation industry. Still there is vast scope for further improvements. Here is a study that makes one such attempt. I. FLOW SEPARATION OF GOLF BALL Reynolds number (Re) is an important non- dimensional parameter that is used to relate the size of an object to the flow conditions it experiences, and is defined by the equation Re = ρ V∞ l ∕ μ Where ρ = Atmospheric density V∞ = Velocity l = Reference length (in the case of a sphere, this variable is defined as the diameter) μ = Viscosity (or friction) LITERAURE From the survey of literature, any two spheres that experience the same Reynolds number should exhibit the same aerodynamic characteristics even if the spheres are of different sizes or flying at different speeds. The above figure indicates that there is a significant change in the drag on a smooth sphere at a Reynolds number of about 3x105. Below this Re, the drag coefficient is roughly constant at 0.5. Above this Re, the drag coefficient again becomes nearly constant at about 0.1. We have already discussed the concept of flow separation. At low Reynolds numbers, the boundary layer remains very smooth and is called laminar. Laminar boundary layers are
  • 2. normally very desirable because they reduce drag on most shapes. This separated flow is what causes the drag to remain so high below the critical Reynolds number. At that Reynolds number, however, the boundary layer switches from being laminar to turbulent. The location at which this change in the boundary layer occurs is called the transition point. A turbulent boundary layer causes mixing of the air near the surface that normally results in higher drag. Figure 1: Flow separation of between smooth ball and golf ball The difference in the flow fields around a smooth sphere and a rough, or dimpled, sphere can be seen above. Since the laminar boundary layer around the smooth sphere separates so rapidly, it creates a very large wake over the entire rear face. This large wake maximizes the region of low pressure and, therefore, results in the maximum difference in pressure between the front and rear faces. As we have seen, this difference creates a large drag like that seen below the transition Reynolds number. The transition to a turbulent boundary layer, on the other hand, adds energy to the flow allowing it to remain attached to the surface of the sphere further aft. Since separation is delayed, the resulting wake is much narrower. This thin wake reduces the low pressure region on the rear face and reduces the difference in pressure between the front and back of the sphere. This smaller difference in pressure creates a smaller drag force comparable to that seen above the transition Reynolds number. The purpose of the dimples is to do just that--to create a rough surface that promotes an early transition to a turbulent boundary layer. This turbulence helps the flow remain attached to the surface of the ball and reduces the size of the separated wake so as to reduce the drag it generates in flight. When the drag is reduced, the ball flies farther. Some golf ball manufacturers have even started including dimples with sharp corners rather
  • 3. than circular dimples since research indicates that these polygonal shapes reduce drag even more. TECHNICAL CONCEPTS II. MODELLING The wing model is generated in CATIA and imported in ICEM CFD using unstructured hexahedral elements. Critical to the success of every three dimensional CFD analysis is the mesh that defines the computational domain. Primary objective for the designers is to balance mesh size with computational time to achieve a mesh independent converged solution in a reasonable amount of time. Here the symmetrical airfoil is used to find if any lift is created by dimples or not in zero angle of attack. But cambered airfoil difficult to analyze the result at zero angle of attack. The specifications of the wing are illustrated in the table below Table 1: Specification of wing III. ANALYSIS SETUP ANSYS CFX contains three division such as preprocessor, post processor, and solver. Wing series NACA 0014 Wing span 6.650 m Chord length 1m Maximum camber 14% Type of dimple Sphere Number of dimple 147 Diameter of dimple 0.25m Depth of dimple 0.072m
  • 4. A ICEM CFD First we need to import the wing from CATIA V5 model, then after that following procedure is to be done File > Import Geometry>CATIA>Choose the File >Import>Apply Figure 2: Imported wing from CATIA Here create a control volume using appropriate points, curves and surfaces. Figure 3: Mesh generation of dimple wing Parts are to be created such as wing, inlet, outlet, walls, and symmetry. The following steps are to be followed to create parts. Right Click on Parts > Create Parts > Name the Parts > Select the Respective Surfaces > Apply Bodies are to be created to specify the fluid which is used. To create body the following procedure is to be done.
  • 5. Geometry > create body > name the body > centroid of two points > select two points in the screen > apply > dismiss To create mesh on the geometry follows the procedure as below Mesh > global mesh setup > set the size of the meshing element > apply > dismiss Part mesh setup>set mesh size to get fine mesh>apply>dismiss Compute mesh > mesh type-tetra/mixed > mesh method-robust > compute > dismiss . Figure 4: Mesh generation of dimple wing B. CFX- Pre In CFX-pre we need to set the boundary conditions for inlet, outlet, and symmetry and set the working directory. For that follow the procedure below:  File > New Case > General > ok  Mesh > Right Click > Import mesh > ICEM  CFD > Select the mesh file (.cfx5) > Open  Insert > Domain > Name (Air) – ok >Basic Setting  Location > Air (Body)  Fluid 1 > Material Library  Material > Air Ideal Gas  Pressure Reference > 1 atm. >Fluid Models  Heat Transfer > Total Energy  Turbulence > k-epsilon  Insert > Boundary > Name (Inlet) – Ok  Basic Settings >Boundary Type > Inlet Location > Inlet of Boundary Details  Flow Regime > Subsonic  Mass and Momentum > Cart.  Vel. Components (u-180m/S v-0 w-0)  Heat Transfer > Static Temperature > 288.15 K  Insert > Boundary > Name (Outlet) o Basic Sett Boundary Type > Outlet Location > Outlet o Boundary Details  Flow Regime > Subsonic  Mass and Momentum >Average Static
  • 6.  Pressure > 0 Pa  Pres. Profile Blend >0.05  Insert > Boundary > Name (Symmetry) o Basic Settings Boundary Type > Symmetry  Location >Symmetry  Insert >Boundary > Name (Wing) – Ok o Basic Settings Boundary Type > Wall Location >Wing o Boundary Details Mass and Momentum > No Slip Wall  Wall Roughness > Smooth Wall  Heat Transfer > Adiabatic Insert > Solver > Solver Control o Basic Settings Maximum Iteration > 1000  Residual Target > 1.E-4          Select domains > Select the Plane Select the location of plane  Insert > Contour > ok  Domain : All Domains  Location : Plane  Variable : Pressure  Color Scale : Liner  Color Map : rainbow  Tools > Function Calculator  Function : Force  Location : Wing  Direction : X (for drag) Y (for lift)
  • 7. IV. RESULT Form the postprocessor I found the result for both with and without dimple wing and finally that result to be compared for different angle of attack. Figure 6: At angle of attack 0 deg Figure 7: At angle of attack 3 deg and -3 deg
  • 8. Figure 8: At angle of attack 7 deg and -7 deg Figure 9: At angle of attack 10 deg and -10 deg
  • 9. Figure 10: At angle of attack 15 deg and -15 deg
  • 10. CONCLUSION By conclude the work based on result obtained from the analysis part. Create a chart from the value obtained which is listed below. Figure 11: Lift vs. Angle of attack Figure Figure 12: Drag vs. Angle of attack Figure
  • 11. Figure13: Lift / Drag vs. Angle of attack From the analysis of the software designed model with dimple wing and normal wing. It is clear that critical angle of stall increases in dimple wing. There is much variation in lift and drag. In future, the prototype of this software model should be designed and tested in the practical environment to get the actual result FUTURE SCOPE The future scope of this review is the analytical or numerical validation of the above stated theories. Thus with such surface modifications applied over to the surface of wing in form of dimples proves to optimize the value of lift coefficient of the wing by delayed flow separation REFERENCES 1.Anthony C.Occhipinti (1998), “More speed with less noise by” January 17 in Aviation Sports. 2. Brett Burglund and Ryan Street, (May 2011) “Golf Ball Flight Dynamics”. 3. Bruce D. Kothmann, (January 2007) “Aerodynamics of Sports Balls”. 4. Chowdhury.H, (2010) “A comparative study of golf ball aerodynamics”. 5. Deepanshu Srivastava (2012), “Flow control over airfoil using different shaped dimples” IPCSIT vol.33. 6. Jhon Louis Vento, (2011) “Analysis of Surface Augmentation of Airfoil Sections via Flow Visualization Techniques”.
  • 12. 7. Jon Fichtelman, “The Fluid Mechanics of Sports Balls”. 8. Katsumi Aoki, (August 2009) “Aerodynamic Characteristic and Flow Pattern on Dimples Structure of a Sphere”. 9. Michael B. Patacsil, (2010) “Dimples on Wings”, California Science Fair 2010. 10. Moscow Russia (2009), “Aerodynamic characteristic and flow pattern on dimples structure of a sphere”. 11. Riley Norman (2010), “Don’t be a drag: The effect of dimples on an airplane wing” California state science fair 2010 project number J0121. 12. http://www.aerospaceweb.org/question/aerodynamics/q0215.shtml 13. http://www.articlesbase.com/sciencearticles/golf-ball-dimples-drag- 3649702.html? en 14. http://qm-aerospace.blogspot.com/