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Computer Systems
Servicing
Quarter 1 - Module 1
Applying Quality Standards
Department of Education ● Republic of the Philippines
Senior High School
Computer Systems Servicing- Grade 12
Alternative Delivery Mode
Quarter 1 - Module 1: Applying Quality Standards
First Edition, 2020
Republic Act 8293, section 176 states that: No copyright shall subsist in any
work of the Government of the Philippines. However, prior approval of the
government agency or office wherein the work is created shall be necessary for
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impose as a condition the payment of royalty.
Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand
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use these materials from their respective copyright owners. The publisher and
authors do not represent nor claim ownership over them.
Published by the Department of Education – Division of Cagayan de Oro
Schools Division Superintendent: Dr. Cherry Mae L. Limbaco, CESO V
Development Team of the Module
Author/s: Jackielyn A. Agcol, MSIT
Cherry Mae A. Andilab
Reviewers:
Jufel S. Gutang
School Head – Camaman-an National High School
Zsa-Zsa S. Daug, MaELS, M.A in English
Teacher III – Indahag National High School
Illustrator and Layout Artists:
Jackielyn A. Agcol, MSIT
Cherry Mae A. Andilab
Management Team
Chairperson: Cherry Mae L. Limbaco, PhD, CESO V
Schools Division Superintendent
Co-Chairperson: Alicia E. Anghay, PhD, CESE
Assistant Schools Division Superintendent
Members: Lorebina C. Carrasco, OIC-CID Chief
Ray O. Maghuyop, EPS-Math
Joel D. Potane, LRMS Manager
Lanie O. Signo, Librarian II
Gemma Pajayon, PDO II
Printed in the Philippines by
Department of Education – Division of Cagayan de Oro City
Office Address: Fr. William F. Masterson Ave Upper Balulang Cagayan de Oro
Telefax: (08822)855-0048
E-mail Address: cagayandeoro.city@deped.gov.ph
Computer
Systems
Servicing NC II
Quarter 1 - Module 1
Applying of Quality Standards
This instructional material was collaboratively developed and reviewed
by educators from the public schools. We encourage teachers and other
education stakeholders to email their feedback, comments, and
recommendations to the Department of Education at
cagayandeoro.city@deped.gov.ph
We value your feedback and recommendations.
Department of Education ● Republic of the Philippines
Senior High School
Table of Contents
What This Module is About ...................................................................................................................i
What I Need to Know..............................................................................................................................ii
How to Learn from this Module ...........................................................................................................ii
Icons of this Module ...............................................................................................................................iii
What I Know........................................................................................................................................... .iv
Lesson 1:
Applying of Quality Standards..................................................................................
What I Need to Know ....................................................................................1
What’s New: (Assessed Quality of Received Materials.) ............................2
What Is It .......................................................................................................3
What’s More: (Analysis of Item)....................................................................4
What’s New: (Assessed Quality of Received Materials.) ............................6
What Is It .......................................................................................................7
What’s More: (Essay)....................................................................................8
What’s New: (Assess own Work).................................................................9
What Is It .......................................................................................................12
What’s More: (Compare and Contrast).........................................................13
What’s New: (Engage in quality improvement) ...........................................14
What Is It .......................................................................................................18
What’s More: (Practical Questions) ..............................................................18
What’s New: (Engage in quality improvement) ...........................................19
What Is It .......................................................................................................25
What’s More: (Fish Bone Diagram) ..............................................................26
What I Have Learned: (Importance of Quality Standards)...........................27
What I Can Do: (Application at Home)..........................................................28
Summary ..............................................................................................................................29
Assessment: (Post-Test) .....................................................................................................30
Key to Answers.....................................................................................................................32
References............................................................................................................................36
What This Module is About
This module contains information and suggested learning activities on Computer
Systems Servicing. It includes training materials and activities for you to complete.
Completion of this module will help you better understand the succeeding module on
Computer Systems Servicing.
This module consists of 3 learning outcomes. Each learning outcome contains
learning activities supported by concept notes in the What’s New section. Before you
perform the learning activities, read the What’s New section provided to ascertain to yourself
and your teacher that you have acquired the knowledge necessary to perform the skill
portion of the particular learning outcome.
Upon completion of this module, submit your portfolio to your teacher for the
checking of your achievement of knowledge and skills requirement of this module.
i
What I Need to Know
At the end of this module, the learners shall be able to apply quality standards in
computer systems servicing:
1. Assess Quality of Received Materials. ( TLE_IACSS912AQS-Ia-1)
2. Assess own Work. (TLE_IACSS912AQS-Ib-2)
3. Engage in quality improvement. (TLE_IACSS9-12 AQS-Ic-3)
How to Learn from this Module
To achieve the objectives cited above, you are to do the following:
• Take your time reading the lessons carefully.
• Follow the directions and/or instructions in the activities and exercises diligently.
• Answer all the given tests and exercises.
ii
Icons of this Module
What I Need to This part contains learning objectives that
Know are set for you to learn as you go along the
module.
What I know This is an assessment as to your level of
knowledge to the subject matter at hand,
meant specifically to gauge prior related
knowledge
What’s In This part connects previous lesson with that
of the current one.
What’s New An introduction of the new lesson through
various activities, before it will be presented
to you
What is It These are discussions of the activities as a
way to deepen your discovery and under-
standing of the concept.
What’s More These are follow-up activities that are in-
tended for you to practice further in order to
master the competencies.
What I Have Activities designed to process what you
Learned have learned from the lesson.
What I can do These are tasks that are designed to show-
case your skills and knowledge gained, and
applied into real-life concerns and situations.
iii
What I Know
Assessment: (Pre-Test)
Multiple Choice.
Direction: Select the best answer for each question. Write your answer on a separate sheet of
paper.
1. Which refers to the sets of rules that outline specification of dimensions, design of
operation, materials and performance, or describe quality of materials, products or systems?
A. Workplace procedure C. Production Process
B. Standards D. Failure testing
2. Which behaviour affects the quantity of work in the workplace?
A. Tardiness C. Customer dissatisfaction
B. Negativism D. Failure to follow instructions
3. When should a safe working procedure be written?
A. When you have nothing else to do C. When the boss tells you to do so
B. When designing a new task D. When there are tasks to be
eliminated
4. Which factor should be considered when choosing the right material for a certain project?
A. Cost of material C. Popularity of the material
B. Brand of the material D. Source of the material
5. Which is considered as the most important factor when choosing materials to buy?
A. cost C. quality
B. demand D. suitability
6. Which task must be done first when receiving materials?
A. match the packing slip to the items received
B. sign the delivery form immediately
C. make an inventory report of the items received
D. check the items for any defects
7. Which behaviour affects the quality of work?
A. Ana arrives in the workplace 10 minutes late.
B. Joseph used his sick leave to attend to his friend’s party.
C. Stephen did not follow the specifications ordered by the customer.
D. Shela is always involved in arguments with her co-workers.
8. Which is an inappropriate physical behaviour?
A. Smoking in the workplace
B. Lack of flexibility in response to problems
C. Insubordination
D. Inappropriate or poor work methods
9. Which refers to the process performed on a whole consumer product?
A. statistical control C. quality control
B. failure testing D. production process
10. Which is a systematic approach to the elimination or reduction of rework, waste, and
losses in the production process?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
11. Which is a system in manufacturing for maintaining standards?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
12. Which refers to the process of identifying which quality standards to focus on and then
determine what to do?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
iv
13. Which focuses on improving the production process?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
14. Which refers to the direct one-on-one interaction between a consumer making a
purchase and a representative of the company that is selling it?
A. Customer-company relationship C. Customer service
B. Customer interaction D. Marketing process
15. Which system or process is being implemented after the finished product is completed?
A. Quality assurance C. Quality planning
B. Quality control D. Quality improvement
Lesson
APPLYING QUALITY
STANDARDS
1
What I Need to Know
LO 1 Assess Quality of Received Materials
1.1 Obtain work instruction in accordance with standard operating procedures
1.2 Check the received materials against workplace standards and specifications
1.3 Identify and isolate faulty materials related to work
1.4 Record and/ or report defects and any identified causes to the supervisor concerned in
accordance with workplace procedures
LO 2 Assess own Work
2.1 Identify and use documentation relative to quality within the prescribe standard
2.2 Check completed work against workplace standards relevant to the task undertaken
2.3 Identify and isolate errors
2.4 Record information on the quality and other indicators of production performance in
accordance with workplace procedures
LO 3 Engage in quality improvement
3.1 Discuss process improvement procedures in relative to workplace assignment
3.2 Carry out work in accordance with process improvement procedures
1
What’s New
Assess Quality of Received Materials
The student must relate material properties to product and process quality. These are the
factors that must be taken into consideration when choosing the right material for their
components and assemblies:
1. Selection of material
Material selection is one of the most common tasks for design engineering. The ability to
assess the material’s impact on the performance of a product is crucial for reliable
performance. Sometimes, buyers are also considering the label or name of the company
which are producing great quality of materials and are known in the market. Examples are
the name HP for printer and Intel for some computer hardware.
2. Testing of material
The testing of material properties is widely understood to be the key to obtaining data for a
project, performing failure analysis, or understanding material interactions. Material testing
also provides information on the quality of incoming and outgoing products. Inspection test
equipment and techniques are demonstrated for a wide range of materials and assemblies
during the class. This provides the participants with both knowledge of the common failure
modes.
3. Cost of material
The cost of material is also considered when buying or selecting materials for a specific
project. The amount may vary but never taken for granted the quality and the reliability of the
material. Will you buy material which is less expensive but worst in quality? Will you buy
material which you cannot afford? People look for places which can meet their standards
and right cost for materials
.
Characteristic of common materials for increased security is also a great factor in
the design and planning process. Evaluation of longevity criteria and assessment of
site environmental factors are vital to project planning. Specific knowledge about
the project and general common sense must dictate design and material selection.
Although many materials can offer enhanced protection, often the most cost-
efficient and readily available material that provides reasonable life expectancy for
the project must be considered.
2
Before planning and designing takes place, you should evaluate the material options
and system requirements
The characteristic of the materials to be used for specific project must be:
 of good quality
This is the most important factor when choosing materials to buy. Products with
good quality are long-lasting and safe to use because you know that it follows
certain standards before being commercialized.
 reliable
It means that you can be sure that it will perform its function well, will operate safely
and will give the best it could give.
 suitable for the application/purposes
Choose the materials which are very necessary to make the project possible. Making
a list of products/materials to buy is a good trait of a wise consumer. Products which
are not to be used must be crossed out.
 low cost
It doesn’t mean that you will choose for the less expensive one and exclude the
quality. Low cost means you can afford to buy the materials without hurting your
pocket and being assured of better quality.
What Is It
I. Enumerate the following. Use a separate sheet of paper in answering.
1. What are the three factors to be considered when choosing the right material?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
3
2. What are the three characteristics of materials to be used for specific project?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
II. What does Good Quality mean?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
What’s More
DIRECTION: Choose 1 item you want to purchase based on the factors discussed in the
lesson. State your reasons why you choose it.
HP Deskjet 2620
Price: 3,705.00
Specifications:
 Inkjet printer
 Print, scan, copy / Wireless
 Printing resolution: 4800 x 1200
dpi color
 Print speed: 7.5 ppm Black and
5.5 ppm Color
 Print size: up to Legal size
 Scan and copy up to A4 size only
EPSON L3110 3 in 1 Printer
Price: 7,500.00
Specifications:
 Inkjet printer
 Print, scan, copy
 Dye ink print resolution: 5,760 x
1,440
 Printing Resolution: 5760 dpi
 Print speed: 33 ppm Blk / 15 ppm
colour draft text
 Print size: up to Legal size
 Scan and copy up to A4 Size
4
CANON G1010
Price: 4,800.00
Specifications:
 Refillable inkjet printer
 Print only
 Print resolution: 4800 x 1200 dpi
 Print speed: up to 8.8ipm (mono)
/ 5.0ipm (colour)
 Print size: up to Legal size
BROTHER DCP-T310 3IN1 Printer
Price: 7,900.00
Specifications:
 Inkjet printer
 Print, scan, copy
 Print resolution: Up to 1,200 x
2,400dpi
 Print speed: 12ipm
 Print size: A4, Letter, Executive,
A5, A6
Item chosen: Reasons:
5
What’s New
Assess Quality of Received Materials
These are the things to be considered when:
A. Receiving Materials:
1. Match the packing slip to the items received and ensures that the materials are destined
on tour department.
2. That you are receiving the materials indicated on the purchase order with regard to
quantity and discount.
3. That the materials are in acceptable condition.
4. That terms regarding installation and/or set-up of equipment are met.
B. Receiving Reports
Whenever goods are received: 1. The person receiving the goods must document, using the
administrative software, that all goods were received for each requisition before any
payment can be made to the vendor.
2. Any exceptions must be noted so that partial payments can be process or defective goods
can be returned.
C. Return of Merchandise
When the merchandise received is incomplete or defective, the supervisor will return the
materials to the supplier or to the store where it was bought and make arrangements with
the vendor for replacement.
D. Make an Inventory Report of the Materials
All materials received must be listed and be reported to monitor how many materials are
already on hand, purchased or damaged. Effective management checks are an important
means of providing assurance of the integrity and security of the benefit processes. They are
also useful in identifying training needs; indicating possible weaknesses in procedure and
ensuring the section meets its accuracy target set for Best Value Performance Indicators
purposes.
6
What Is It
Instructions:
In this activity, your teacher will serve as the assessor. You are assigned as the Quality
checker for the Month of August. Make a Log Report and Assessment Report using the
delivered items below. Make sure you will record all the items listed and if they were in good
condition or not. Write your answer on a sheet of paper.
As a Quality checker, you will record the date of receipt, name of the materials purchased,
quantity, official receipt number, and sign your name afterwards. You will identify if the
materials are in good condition or damage and /or needing for replacements. This will be
recorded on the Assessment Report. After you have completed all the reports, the assessor
will check if you have provided all the data needed in the reports.
Log Report (to be completed by the Quality checker)
Assessment Report (to be completed by the Quality checker)
Quality Checker:
Item Name Total no. in Good
Condition
Total no. of Errors Comments
Date
Received
O.R. # Item Name Quantity Signature Quality
Checker
7
DELIVERED ITEMS
1. - Aug 9, 2020 - 5 Hard disk, 2 128MB SDRAM memory chips - Received from Jun
Salcedo (PC chain), OR #20256 - Found out that 1 Hard disk has error need for replacement
2. - Aug 9, 2020 – 10 Refill ink cartridge from STARINK Shop, OR# 5623
3. - Aug 9, 2020 - 10 PS/2 keyboard, 10 Optic mouse, 2 power supply - Received from
Allan Rivera (Octagon), OR#12544 - 3 defective keyboard need replacement
4. - Aug 9, 2020 - 2 CD-Rom drive - Received from Jun Salcedo (PC Chain), OR#20400
What’s More
Answer the following questions. Write your answer on a separate sheet of paper.
1. What are the important tasks to be done during the receiving of materials? List two.
2. What should a supervisor do when the items received are incomplete or defective?
3. Why is making an inventory report of the materials important?
8
What’s New
Assess own Work
Workplace Procedure is a set of written instructions that identifies the health and safety
issues that may arise from the jobs and tasks that make up a system of work.
A safe working procedure should be written when:
ging a job or task
incident investigation.
The safe working procedure should identify:
 the teacher for the task or job and the students who will undertake the task
 the tasks that are to be undertaken that pose
risks
 the equipment to be used in these tasks
 the control measures that have been
formulated for these tasks
 any training or qualification needed to
undertake the task
 the personal protective equipment to be worn
 action to be undertaken to address safety
issues that may arise while undertaking the
task
Following certain procedures is very important to perform a given operation. The table below
shows different elements and their corresponding performance criteria to be able to identify
occupational health and safety hazards, and assess risk, as well as follow instructions and
procedure in the workplace with minimal supervision. The students will also be capable of
participating and contributing to OHS management issues.
9
1. Identify hazards and
assess risk.
1.1 Identify hazards in the work area and during the
performance of workplace duties.
1.2 Assess level of risk
2. Follow procedures and
strategies for risk control.
2.1 Report hazards in the work area to designated
personnel according to workplace procedures
2.2 Follow workplace procedures and work instructions
for assessing and controlling risks with minimal
supervision.
2.3 Whenever necessary, within the scope of
responsibilities and competencies, follow workplace
procedures for dealing with hazards and incidents, fire
and/or other emergencies
3. Contribute to OHS in the
workplace.
3.1 Describe employee rights regarding consultation on
OHS matters 3.2 Raise task and/or job specific OHS
issues with appropriate people in accordance with
workplace procedures and relevant OHS legislative
requirements 3.3 Contribute to participative arrangement
for OHS management in the workplace within
organisational procedures and the scope of
responsibilities and competencies 3.4 Provide feedback
to supervisor on hazards in work area in line with
organisational OHS policies and procedures 3.5 Provide
support in implementing procedures to control risks in
accordance with organisational procedures
Work instruction may be:  Verbal
 Written
 In English
 In a community language
 Provided visually eg. video, OHS signs, symbols
 and other pictorial, presentation, etc
Controlling risks in the work
area may include
 Application of the hierarchy of control, namely:
 Eliminate the risk
 Reduce/minimise the risk through
 Engineering controls
 Administrative controls
 Personal protective equipment
Reports identifying workplace
hazards may be verbal or
written and may include:
 Face to face
 Phone messages
 Notes
 Memos
 Specially designed report forms
Examples of OHS issues
which may need to be raised
by workers with designated
personnel may include:
 Hazards identified
 Problems encountered in managing risks associated
with hazards Clarification on understanding of OHS
policies and procedures Communication and
consultation processes
 Follow up on reports and feedback.
 Effectiveness of risk controls in place
10
TYPES AND WORK-RELATED ERRORS
A. Quantity of work (untimely completion, limited production)
1. Poor prioritizing, timing, scheduling
2. Lost time
Tardiness, absenteeism, leaving without permission
Excessive visiting, phone use, break time, use of the Internet
Misuse of sick leave
3. Slow response to work requests, untimely completion of assignments
4. Preventable accidents
B. Quality of work (failure to meet quality standards)
1. Inaccuracies, errors
2. Failure to meet expectations for product quality, cost or service
3. Customer/client dissatisfaction
4. Spoilage and/or waste of materials
5. Inappropriate or poor work methods
Work Behavior Which Result in Performance Problems
A. Inappropriate behavior (often referred to as "poor attitude")
Negativism, lack of cooperation, hostility
Failure or refusal to follow instructions
Unwillingness to take responsibility ("passing the buck")
Insubordination
Power games
B. Resistance to change
Unwillingness, refusal or inability to update skills
Resistance to policy, procedure, work method changes
Lack of flexibility in response to problems
C. Inappropriate interpersonal relations
Inappropriate communication style: over-aggressive, passive
Impatient, inconsiderate, argumentative
Destructive humor, sarcasm, horseplay, fighting
 Training needs
Examples of contributions
may include:
Recommendations on changes to work processes,
equipment or practices
Listening to the ideas and opinions of others in the team
Sharing opinions, views, knowledge and skills
Identifying and reporting risks and hazards
Using equipment according to guidelines and operating
manuals.
11
Inappropriate conflict with others, customers, co-workers, supervisors
D. Inappropriate physical behavior
Smoking, eating, drinking in inappropriate places
Sleeping on the job
Alcohol or drug use
Problems with personal hygiene
Threatening, hostile, or intimidating behavior
What Is It
I. Write QN if the statement affects the quantity of work and QL if the statement affects the
quality of work. Write your answers on a separate sheet of paper.
______ 1. Poor scheduling of work
______ 2. Failure to meet expectations for product quality, cost or service
______ 3. Customer/client dissatisfaction
______ 4. Preventable accidents
______ 5. Misuse of sick leave
______ 6. Tardiness
______ 7. Slow response to work requests
______ 8. Break time
______ 9. Excessive visiting
______ 10. Spoilage and/or waste of materials
II. Write TRUE if the statement is correct and FALSE if the statement is wrong.
__________ 1. Poor attitude results in performance problem.
__________ 2. A safe working procedure should be written when retrieving old tasks.
__________ 3. Preventable accidents may affect the quantity of work.
__________ 4. Following certain procedure is very important in performing given operation
or to a given event.
__________ 5. Safe working procedure should not identify the tasks that are to be
undertaken that pose risks.
III. What is Workplace Procedure?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
12
What’s More
Use a T-Chart to compare and contrast the activities of your household members against
workplace procedure. Write your answer on a sheet of paper.
Similarities Differences
13
What’s New
Engage In Quality Improvement
Standards are sets of rules that outline specification of dimensions, design of
operation, materials and performance, or describe quality of materials, products or systems.
These standards should cover the performance expectations of the product for particular
application. The intent of standards is to provide at least minimum quality, safety or
performance specifications so as to ensure relatively uniform products and performance, and
to remove ambiguity as to the suitability of certain commercial products for particular
applications. Following standards may reduce the risk of error in working.
Specific quality standards for:
1. Hardware
The durability of the work depends on the quality of its component parts and the
assembly skills of those who install it. If the best-quality products or hardware are used but
are installed incorrectly, the system will be a failure.
The application of suitable hardware and products must be supported by adequate
levels of training of person who use them so that they can identify and use only appropriate
products. In judging a product or hardware, the person must consider factors such as the
following:
purpose?
lth of the community in its normal use?
in the first instance or after the working life of the product or hardware has expired?
2. Production Process
In production process, checking of quality assurance must be highly considered.
Quality assurance covers all activities from design, development, production, installation,
servicing and documentation. This introduced the rules: "fit for purpose" and "do it right the
first time". It includes the regulation of the quality of raw materials, assemblies, products and
components; services related to production; and management, production, and inspection
processes.
A. FAILURE TESTING
A valuable process to perform on a whole consumer product is failure testing, the
operation of a product until it fails, often under stresses such as increasing vibration,
14
temperature and humidity. This exposes many unanticipated weaknesses in a product, and
the data is used to drive engineering and manufacturing process improvements.
B. STATISTICAL CONTROL
Many organizations use statistical process control to bring the organization to Six
Sigma levels of quality, in other words, so that the likelihood of an unexpected failure is
confined to six standard deviations on the normal distribution. Traditional statistical process
controls in manufacturing operations usually proceed by randomly sampling and testing a
fraction of the output. Variances of critical tolerances are continuously tracked, and
manufacturing processes are corrected before bad parts can be produced.
C. COMPANY QUALITY
The company-wide quality approach places an emphasis on three aspects:
1. Elements such as controls, job management, adequate processes, performance and
integrity criteria and identification of records
2. Competence such as knowledge, skills, experience and qualifications
3. Soft elements, such as personnel integrity, confidence, organizational culture, motivation,
team spirit and quality relationships.
D. TOTAL QUALITY CONTROL
Total Quality Control is the most necessary inspection control of all in cases where,
despite statistical quality control techniques or quality improvements implemented, sales
decrease.
As the most important factor had been ignored, a few refinements had to be introduced:
1. Marketing had to carry out their work properly and define the customer’s specifications.
2. Specifications had to be defined to conform to these requirements.
3. Conformance to specifications i.e. drawings, standards and other relevant documents,
were introduced during manufacturing, planning and control.
4. Management had to confirm all operators are equal to the work imposed on them and
holidays, celebrations and disputes did not affect any of the quality levels.
5. Inspections and tests were carried out, and all components and materials, bought in or
otherwise, conformed to the specifications, and the measuring equipment was accurate, this
is the responsibility of the QA/QC department.
The quality of the outputs is at risk if any of these three aspects are deficient in any way.
15
6. Any complaints received from the customers were satisfactorily dealt with in a timely
manner.
7. Feedback from the user/customer is used to review designs.
8. Consistent data recording and assessment and documentation integrity.
9. Product and/or process change management and notification.
To conclude, the above forms are the basis from which the philosophy of Quality
Assurance has evolved, and the achievement of quality or the “fitness-for-purpose” is
“Quality Awareness” throughout the company.
4. Final Product
Table 1.2.1 shows the Quality System Elements required by ISO 9000 in the making of the
final product.
Table 1.2.2 Quality System Elements.
1 Management
responsibility
Define and document commitment, policy and objec- tives,
responsibility and authority, verification resources and
personnel. Appoint a management representative and
conduct regular reviews of the system
2 Quality system Establish and maintain a documented quality system
ensuring that products conform to specified requirements 3
3 Contract Review Ensure that customer's contractual requirements are
evaluated and met
4 Product development Plan, control and verify product development to ensure that
specified requirements are met
5 Document control System for control and identification of all documents
regarding quality, e.g. procedures, instructions, and
specification
6 Purchasing Ensure that purchased products conform to specified
requirement
7 Product identification
and traceability
identification and traceability
System to identify and control traceability of product at all
stages from raw materials through production to the final
product as delivered to the customer
8 Process control Ensure and plan the control of production which directly
effects quality by documented work instructions, monitoring
and control of processes
9 Inspection and testing Inspect and test incoming products, intermediate and final
product; establish product conformance to specified
16
requirements and identify non-conforming pro- ducts;
maintain inspection and test records
10 Inspection, measuring
and test equipment
Selection and control of equipment to ensure reliability and
accuracy in measuring data
11 Inspection and test
status
For the whole process the products shall be identified and
clearly marked concerning test status, including indication of
conformance or non-conformance
12 Control of
nonconforming
product
Identification, documentation, evaluation, isolation (if
possible) and disposition of non-conforming products
13 Corrective actions Prevention of reoccurrence of failures (non-conformance)
14 Handling, storage
packaging and
delivery
packaging and
Protection of the quality of the product during hand- ling,
storage, packaging and delivery
15 Quality records Records, including those which demonstrate that the
specified requirements have been met, shall be control- led
and maintained
16 Internal Quality Audits Regular, planned internal audits shall be carried out,
documented and recorded to verify the effectiveness of the
quality system
17 Training Training requirements at all levels shall be identified and the
training planned, conducted and recorded
18 Cleaning and
Disinfection
Although not required by the ISO 9000 standards, these two
points should be given special attention in all food companies
19 Personal hygiene
4. Customer Service
Customer service is the direct one-on-one interaction between a consumer making a
purchase and a representative of the company that is selling it. Most retailers see this direct
interaction as a critical factor in ensuring buyer satisfaction and encouraging repeat
business.
17
What Is It
I. Write T if the statement is correct and F if the otherwise.
________ 1. Standards are set of rules that describe quality of materials, product or system.
________ 2. Quality assurance does not cover all the activities from design, development,
up to documentation.
________ 3. Customer service is a series of activities designed to enhance the level of
customer satisfaction.
________ 4. Customer service is not important in the company’s customer value proposition.
________ 5. The durability of the work do not depend on the skills of those who install it.
What More
Direction: Answer the following questions. Write your answer on a separate sheet of
paper.
1. What are the tasks being undertaken in Failure Testing?
2. What are the three aspects of company quality?
18
What’s New
Engage In Quality Improvement
Parts of quality management
QI is part of quality management. It exists alongside quality control, quality assurance, and
quality planning. Below is an explanation of the four parts that make up quality management.
Quality control
Quality control or QC is a system in manufacturing for maintaining standards. Inspectors
examine the final product to make sure it meets standards and specifications. When the
company provides a service, the inspector checks the end results
Quality assurance
Quality assurance or QA is a program for the systematic monitoring of different aspects of
production. We also use QA for projects and services. QC occurs after the finished product
is completed, while QA happens before.
Quality improvement
Quality improvement or QI focuses on improving the production process. However, the
target could be any part of an organization.
One vital ingredient in successful and sustained improvement is how changes are introduced
and implemented.
Quality planning
Quality planning or QP refers to the process of identifying which quality standards to focus
on and then determine what to do.
Quality planning means planning how to fulfill process and product (deliverable) quality
requirements. Quality is the degree to which a set of inherent characteristics fulfill
requirements.”
In technical usage, quality can have two meanings:
1. the characteristics of a product or service that bear on its ability to satisfy stated or implied
needs.
2. a product or service free of deficiencies.
The quality of a product or service refers to the perception of the degree to which the product
or service meets the customer's expectations. Quality has no specific meaning unless
related to a specific function and/or object. Quality is a perceptual, conditional and somewhat
subjective attribute.
The dimensions of quality refer to the attributes that quality achieves in Operations
Management:
19
Quality <-> Dependability <-> Speed <-> Flexibility <-> Cost
In the manufacturing industry it is commonly stated that “Quality drives productivity.”
Improved productivity is a source of greater revenues, employment opportunities and
technological advances. The best way to think about quality is in process control. If the
process is under control, inspection is not necessary. However, there is one characteristic of
modern quality that is universal. In the past, when we tried to improve quality, typically
defined as producing fewer defective parts, we did so at the expense of increased cost,
increased task time, longer cycle time, etc.
Quality improvement is a systematic approach to the elimination or reduction of rework,
waste, and losses in the production process. Quality improvement (QI) refers to methods to
improve the production process. It requires getting rid of or changing parts of the process
that do not function optimally.
Quality and Task-Completion Checking
With development teams of two or three in daily contact and frequently exchanging views
and criticisms, detailed, written quality and task-completion checking procedures may be felt
to be unnecessary. Procedures still need to be agreed and the results need to be
documented. The need to check quality and task completion applies at all stages of the
development process but is underlined especially during the prototype validation stages.
The importance of documenting checks applies whatever the size of the team and whatever
the complexity of the software. In the production of assets, this may involve checking to
confirm the following:
d;
-sizes in
a directory listing can be helpful in identifying problem files which are either much too large
or much too small);
lution (screen-size and bit depth in the case of graphics;
duration, sampling frequency and bit-depth in the case of sound files);
equipment is acceptable.
Note that sampling is seldom a satisfactory checking method. Checking should be
exhaustive, unless for reasons of time or economy this is impossible. Usually, however,
trying to economize on checking and testing is a false economy and cutting corners here will
often come back to haunt the development team. At the end of the day, all files will need to
be tested and, if at all possible, this should be done sooner rather than at a later trial stage.
Quality Improvement Processes
20
Manufacturers can choose from a variety of tools to improve their quality processes. The
trick is to know which tools to use for each situation and increasing the sophistication of the
tools in the repertoire.
Easy to implement and follow up, the most commonly used and well-known quality process
is the plan/do/check/act (PDCA) cycle (Figure 1). Other processes are a takeoff of this
method, much in the way that computers today are takeoffs of the original IBM system. The
PDCA cycle promotes continuous improvement and should thus be visualized as a spiral
instead of a closed circle.
Another popular quality improvement process is the six-step PROFIT model in which the
acronym stands for:
P = Problem definition.
R = Root cause identification and analysis.
O = Optimal solution based on root cause(s).
F = Finalize how the corrective action will be implemented.
I = Implement the plan.
T = Track the effectiveness of the implementation and verify that the desired results are met.
If the desired results are not met, the cycle is repeated. Both the PDCA and the PROFIT
models can be used for problem solving as well as for continuous quality improvement. In
companies that follow total quality principles, whichever model is chosen should be used
consistently in every department or function in which quality improvement teams are
working.
Figure 1. The
most common
process for
quality
improvement is
the
plan/do/check/act
cycle outlined
above. The cycle
promotes
continuous
improvement and
should be thought
of as a spiral, not
a circle.
Once the basic problem-solving or quality improvement process is understood, the
addition of quality tools can make the process proceed more quickly and systematically.
Seven simple tools can be used by any professional to ease the quality improvement
process: flowcharts, check sheets, Pareto diagrams, cause and effect diagrams, histograms,
scatter diagrams, and control charts. (Some books describe a graph instead of a flowchart
as one of the seven tools.)
Plan
Define a problem or opportunity.
Study and define the problem; brainstorm for causes and corrective
actions.
Develop an implementation plan.
Do
 Implement corrective action.
 Document the procedure and observation.
 Use data-gathering to collect information.
Check
 Analyze information.
 Monitor trends.
 Compare obtained results against expected result from plan.
Act
 If the results are as expected, do nothing.
 If the results are not expected, repeat the plan/do/check/act cycle.
 Document the process and the revised plan.
21
The key to successful problem resolution is the ability to identify the problem, use the
appropriate tools based on the nature of the problem, and communicate the solution quickly
to others. Inexperienced personnel might do best by starting with the Pareto chart and the
cause and effect diagram before tackling the use of the other tools. Those two tools are used
most widely by quality improvement teams.
FLOWCHARTS
Flowcharts describe a process in as much detail as
possible by graphically displaying the steps in proper
sequence. A good flowchart should show all process steps
under analysis by the quality improvement team, identify
critical process points for control, suggest areas for further
improvement, and help explain and solve a problem.
Flowcharts can be simple, such as the one featured
in Figure 2, or they can be made up of numerous boxes,
symbols, and if/then directional steps. In more complex
versions, flowcharts indicate the process steps in the
appropriate sequence, the conditions in those steps, and
the related constraints by using elements such as arrows,
yes/no choices, or if/then statements.
Figure 2. A basic process flowchart displays several paths
in troubleshooting a lamp.
CHECK SHEETS
Check sheets help organize data by category. They show how many times each
particular value occurs, and their information is increasingly helpful as more data are
collected. More than 50 observations should be available to be charted for this tool to be
really useful. Check sheets minimize clerical work since the operator merely adds a mark to
the tally on the prepared sheet rather than writing out a figure (Figure 3). By showing the
frequency of a particular defect (e.g., in a molded part) and how often it occurs in a specific
location, check sheets help operators spot problems. The check sheet example shows a list
of molded part defects on a production line covering a week's time. One can easily see
where to set priorities based on results shown on this check sheet. Assuming the production
flow is the same on each day, the part with the largest number of defects carries the highest
priority for correction.
Figure-3.
Because it
clearly
organizes data,
a check sheet is
the easiest way
to track
information
22
PARETO DIAGRAMS
The Pareto diagram is named after Vilfredo Pareto, a 19th-century Italian economist.
are caused by 20% of the potential sources.
A Pareto diagram puts data in a hierarchical order (Figure 4), which allows the most
significant problems to be corrected first. The Pareto analysis technique is used primarily to
identify and evaluate nonconformities, although it can summarize all types of data. It is
perhaps the diagram most often used in management presentations.
To create a Pareto diagram, the
operator collects random data,
regroups the categories in order
of frequency, and creates a bar
graph based on the results.
Figure 4. By rearranging random
data, a Pareto diagram identifies
and ranks nonconformities in the
quality process in descending
order.
CAUSE AND EFFECT DIAGRAMS
The cause and effect diagram is sometimes called an Ishikawa diagram after its inventor. It
is also known as a fish bone diagram because of its shape. A cause and effect diagram
describes a relationship between variables. The undesirable outcome is shown as effect,
and related causes are shown leading to, the said effect. This popular tool has one severe
limitation, however, in that users can overlook important, complex interactions between
causes. Thus, if a problem is caused by a combination of factors, it is difficult to use this tool
to depict and
solve it.
Figure 5. Fish bone
diagrams display
the various possible
causes of the final
effect. Further
analysis can
prioritize them.
A fish bone
diagram displays all contributing factors and their relationships to the outcome to identify
areas where data should be collected and analyzed. The major areas of potential causes are
shown as the main bones, Later, the subareas are depicted. Thorough analysis of each
cause can eliminate causes one by one, and the most probable root cause can be selected
for corrective action. Quantitative information can also be used to prioritize means for
improvement, whether it be to machine, design, or operator.
23
HISTOGRAMS
The histogram plots data in a frequency distribution table. What distinguishes the histogram
from a check sheet is that its data are
grouped into rows so that the identity of
individual values is lost. Commonly used
to present quality improvement data,
histograms work best with small
amounts of data that vary considerably.
When used in process capability
studies, histograms can display
specification limits to show what portion
of the data does not meet the
specifications.
After the raw data are collected, they
are grouped in value and frequency and
plotted in a graphical form.
Figure 6. A histogram is an easy way to see the distribution of the data,
its average, and variability.
SCATTER DIAGRAMS
The scatter diagram graphs pairs of numerical
data, with one variable on each axis, to look for a
relationship between them. If the variables are
correlated, the points will fall along a line or curve.
The better the correlation, the tighter the points
will hug the line.
Figure 7. The plotted data points in a scatter diagram
show the relationship
between two variables
CONTROL CHARTS
A control chart displays statistically determined upper and lower limits drawn on
either side of a process average. This chart shows if the collected data are within upper and
lower limits previously determined through statistical calculations of raw data from earlier
trials (Figure 8).
24
In preparing a control chart, the mean upper control limit (UCL) and lower control limit (LCL)
of an approved process and its data are calculated. A blank control chart with mean UCL
and LCL with no data points is created; data points are added as they are statistically
calculated from the raw data.
Figure 8. Data points that fall outside the upper and lower control limits leads to investigation
and correction of the process
What Is It
Direction: Define the following:
1. Quality
_________________________________________________________________________
________________________________________________________________________
2. Flow Chart
_________________________________________________________________________
________________________________________________________________________
3. Check Sheet
_________________________________________________________________________
________________________________________________________________________
4. Pareto Diagram
_________________________________________________________________________
________________________________________________________________________
25
What’s More
Direction: Create a Fish Bone diagram based on the problem given. List down your analysis on the
problem as much as you can.
Problem:
No computer monitor display
NO MONITOR
DISPLAY
METHOD
_______________
_______________
_______________
_______________
MACHINE
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
MATERIAL
_______________
_______________
_______________
_______________
MEN
26
What I Have Learned
Do you think Applying Quality Standards at work is important? Why?
YES NO
Why?
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
___
27
What I Can Do
List down 10 Items found in your home. Evaluate the product according to its durability,
price, quality, appearance and functionality.
Appearance refers to the overall design of an object.
Durability refers to the ability to withstand wear, pressure or damage.
Functionality refers to how well the item serves its purpose.
Price refers to the amount of money being paid in exchange to the effectiveness of the
product.
Quality refers to the reliability of the product to perform its intended function.
Items Appearance
X or /
Durability
X or /
Functionality
X or /
Price
X or /
Quality
X or /
Can it be
improved?
YES/NO
1.
2.
3
4
5
6
7
8
9
10
28
SUMMARY
The factors that must be taken into consideration when choosing the right material
are: selection of material, testing of material, and cost of material. There are also
characteristics of the materials to be used for a specific project that must be evaluated
carefully. These include its quality, reliability, suitability, and cost.
Once the materials are received, it is important to assess its quality. There are
specific procedures to follow during the receiving of materials, receiving of reports, returning
of merchandise, and making an inventory report of the materials.
Workplace Procedure is a set of written instructions that identifies the health and
safety issues that may arise from the jobs and tasks that make up a system of work. A safe
working procedure should be written when: designing a new job or task, changing a job or
task, introducing new equipment, and reviewing a procedure when problems have been
identified.
There are types and work-related errors that can affect the quantity and quality of
work. These include poor attitude towards work, resistance to change, inappropriate
interpersonal relations, and inappropriate physical behaviour.
Quality improvement is a systematic approach to the elimination or reduction of
rework, waste, and losses in the production process. The parts of quality management are
Quality Control, Quality Assurance, Quality Improvement, and Quality Planning.
29
Assessment: (Post-Test)
Multiple Choice
Direction: Select the best answer for each question. Write your answer on a separate sheet of
paper.
1. Which refers to the sets of rules that outline specification of dimensions, design of
operation, materials and performance, or describe quality of materials, products or systems?
A. Workplace procedure C. Production Process
B. Standards D. Failure testing
2. Which behaviour affects the quantity of work in the workplace?
A. Tardiness C. Customer dissatisfaction
B. Negativism D. Failure to follow instructions
3. When should a safe working procedure be written?
A. When you have nothing else to do C. When the boss tells you to do so
B. When designing a new task D. When there are tasks to be eliminated
4. Which factor should be considered when choosing the right material for a certain project?
A. Cost of material C. Popularity of the material
B. Brand of the material D. Source of the material
5. Which is considered as the most important factor when choosing materials to buy?
A. cost C. quality
B. demand D. suitability
6. Which task must be done first when receiving materials?
A. match the packing slip to the items received
B. sign the delivery form immediately
C. make an inventory report of the items received
D. check the items for any defects
7. Which behaviour affects the quality of work?
A. Ana arrives in the workplace 10 minutes late.
B. Joseph used his sick leave to attend to his friend’s party.
C. Stephen did not follow the specifications ordered by the customer.
D. Shela is always involved in arguments with her co-workers.
8. Which is an inappropriate physical behaviour?
A. Smoking in the workplace
B. Lack of flexibility in response to problems
C. Insubordination
D. Inappropriate or poor work methods
9. Which refers to the process performed on a whole consumer product?
A. statistical control C. quality control
B. failure testing D. production process
10. Which is a systematic approach to the elimination or reduction of rework, waste, and
losses in the production process?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
11. Which is a system in manufacturing for maintaining standards?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
12. Which refers to the process of identifying which quality standards to focus on and then
determine what to do?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
30
13. Which focuses on improving the production process?
A. Quality control C. Quality planning
B. Quality improvement D. Quality assurance
14. Which refers to the direct one-on-one interaction between a consumer making a
purchase and a representative of the company that is selling it?
A. Customer-company relationship C. Customer service
B. Customer interaction D. Marketing process
15. Which system or process is being implemented after the finished product is completed?
A. Quality assurance C. Quality planning
B. Quality control D. Quality improvement
31
Key to Answers
I. Assess Quality of Received Materials
What Is It
Test I
1. The three factors to be considered when choosing the right materials are:
 Selection of material
 Testing of material and,
 Cost of material
2. The characteristics of materials to be used for specific project are good quality,
reliable, suitable for the application/purpose and low cost.
Test II
Good quality means that the product is long-lasting and safe to use because you
know that it follows certain standards before being commercialized.
What’s More
Points will be based on the rubrics:
Criteria Points
Content 10
Organization of idea 5
Following the instruction 5
II. Assess Quality of Received Materials
What Is It
LOG REPORT
Date
Received
O.R. # Item Name Quantity Signature Quality
Checker
Aug. 9, 2020 20256 Hard disk 5 Student’s
signature
Student’s name
Aug. 9, 2020 20256 128MB
SDRAM
Memory
chips
2 Student’s
signature
Student’s name
Aug. 9, 2020 5623 Refill ink
cartridge
10 Student’s
signature
Student’s name
Aug. 9, 2020 12544 PS/2
keyboard
10 Student’s
signature
Student’s name
Aug. 9, 2020 12544 Optic mouse 10 Student’s
signature
Student’s name
Aug. 9, 2020 12544 Power
supply
2 Student’s
signature
Student’s name
Aug. 9, 2020 20400 CD-Rom
drive
2
32
ASSESSMENT REPORT
Quality Checker: Student’s name
Item Name Total no. in Good
Condition
Total no. of Errors Comments
Hard disk 4 1
128MB SDRAM
memory chips
2 0
Refill ink cartridge 10 0
PS/2 keyboard 7 3
Optic mouse 10 0
Power supply 2 0
CD-Rom Drive 2 0
What’s More
1. What are the important tasks that must be done during the receiving of materials?
List two.
Answers:
 Match the packing slip to the items received
 Ensure that the materials are destined on tour department
 Check the materials received on the purchase order with regard to quantity
and discount
 Check that the materials are in good condition
 Check that the terms regarding installation and/or set-up of equipment are
met
2. What should a supervisor do when the items received are incomplete or defective?
Answer:
 The supervisor should return the materials to the supplier or to the store
where it was bought and make arrangements with the vendor for
replacement.
3. Why is making an inventory report of the materials important?
Answer:
 Making an inventory report of the materials is important because an inventory
report helps in monitoring how many materials are already on hand,
purchased, or damaged.
33
III. Assess own Work
What Is It
I. II.
1. QN 1. TRUE
2. QL 2. FALSE
3. QL 3. TRUE
4. QN 4. TRUE
5. QN 5. FALSE
6. QN
7. QN III.
8. QN Workplace procedure is a written instruction that identifies
9. QN the health and safety issues that may arise from jobs and
10, QL tasks.
IV. Engage In Quality Improvement
What Is It
1. T
2. F
3. T
4. F
5. F
What’s More
1. The tasks being undertaken in Failure Testing are:
 The product is being operated or used until it fails.
 The product is operated under stress such as increasing vibration,
temperature and humidity.
2. The three aspects of company quality are:
 Elements
 Competence
 Soft elements
V. Engage In Quality Improvement
What Is It
1. Quality is the characteristics of a product that bear on its ability to satisfy or implied needs.
2. Flowchart describes a process by graphically displaying the steps in proper sequence.
3. Check Sheet helps organize data by category.
4. Pareto Diagram puts data in hierarchical order which allows the most significant problems
to be corrected first.
34
What’s More
V. PRE-TEST / POST-TEST
1. A 12. C
2. A 13. B
3. B 14. C
4. A 15. B
5. C
6. A
7. C
8. A
9. B
10. B
11. A
NO MONITOR
DISPLAY
METHOD
- Monitor is not
plugged
- VGA cable is not
connected to the
system unit
- Power button is
not turned ON
MACHINE
- Defective
monitor
- Defective
monitor power
cord
MATERIAL
- The person did
not check the
connections
- The person did
not press the
power ON
MEN
- Defective power
button
- Broken LCD
35
References
Books:
Mc Laughlin, Robert, Sasser, Susan Ralston, Fix your own PC. Philippines Graphics
Arts, Inc., Tandang Sora St., Caloocan City
Legaspi, Carlos, Caina, Mark Anthony Operate A Personal Computer. Dasmarinas
Computer Learning Center.
Websites:
http://www.paramounthealthcare.com/body.cfm?id=65
http://www.mcrcc.osmre.gov.ph
http://www.standards.dfes.gov.uk
http://www.swce.gov.uk
http://deming.eng.clemson.edu/pub/tutorials/qctools/flowm.htm
http://en.wikipedia.org/wiki/Quality_management
http://www.empf.org/empfasis/aug04/prop.htm
http://www.empf.org/empfasis/aug04/prop.htm
http://www.lakeland.cc.il.us/~internal/policymanual/10fiscalaffairs/1026.POL.htm
https:.gao.gov/new.items/d0871.pdf]
https:plant-materials.nrcs.usda.gov/pubs/nmpmcnl6045.pdf
https.cdpr.ca.gov
https.freepatentsonline.com
http://en.wikipedia.org/wiki/Customer_service
https://en.wikipedia.org/wiki/Quality_standard
https://www.technet.unsw.edu.au/tohss/swp.htm
https:://xnet.rrc.mb.ca/healthsafety/safeworkprocedures
https:// marketbusinessnews.com/financial-glossary/quality-improvement/
https://tiny.cc/kp62rz
https://Tinyurl.com/y7rmgl2y
https://Tinyurl.com/ycrxgg6j
https://Tinyurl.com/y9ylebmz
https://Tinyurl.com/y9u2wwg7
36
For inquiries and feedback, please write or call:
Department of Education – Division of Cagayan de Oro City
Fr. William F. Masterson Ave Upper Balulang Cagayan de Oro
Telefax: ((08822)855-0048
E-mail Address: cagayandeoro.city@deped.gov.ph

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Applying Quality Standards.pdf

  • 1. NOT Computer Systems Servicing Quarter 1 - Module 1 Applying Quality Standards Department of Education ● Republic of the Philippines Senior High School
  • 2. Computer Systems Servicing- Grade 12 Alternative Delivery Mode Quarter 1 - Module 1: Applying Quality Standards First Edition, 2020 Republic Act 8293, section 176 states that: No copyright shall subsist in any work of the Government of the Philippines. However, prior approval of the government agency or office wherein the work is created shall be necessary for exploitation of such work for profit. Such agency or office may, among other things, impose as a condition the payment of royalty. Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand names, trademarks, etc.) included in this book are owned by their respective copyright holders. Every effort has been exerted to locate and seek permission to use these materials from their respective copyright owners. The publisher and authors do not represent nor claim ownership over them. Published by the Department of Education – Division of Cagayan de Oro Schools Division Superintendent: Dr. Cherry Mae L. Limbaco, CESO V Development Team of the Module Author/s: Jackielyn A. Agcol, MSIT Cherry Mae A. Andilab Reviewers: Jufel S. Gutang School Head – Camaman-an National High School Zsa-Zsa S. Daug, MaELS, M.A in English Teacher III – Indahag National High School Illustrator and Layout Artists: Jackielyn A. Agcol, MSIT Cherry Mae A. Andilab Management Team Chairperson: Cherry Mae L. Limbaco, PhD, CESO V Schools Division Superintendent Co-Chairperson: Alicia E. Anghay, PhD, CESE Assistant Schools Division Superintendent Members: Lorebina C. Carrasco, OIC-CID Chief Ray O. Maghuyop, EPS-Math Joel D. Potane, LRMS Manager Lanie O. Signo, Librarian II Gemma Pajayon, PDO II Printed in the Philippines by Department of Education – Division of Cagayan de Oro City Office Address: Fr. William F. Masterson Ave Upper Balulang Cagayan de Oro Telefax: (08822)855-0048 E-mail Address: cagayandeoro.city@deped.gov.ph
  • 3. Computer Systems Servicing NC II Quarter 1 - Module 1 Applying of Quality Standards This instructional material was collaboratively developed and reviewed by educators from the public schools. We encourage teachers and other education stakeholders to email their feedback, comments, and recommendations to the Department of Education at cagayandeoro.city@deped.gov.ph We value your feedback and recommendations. Department of Education ● Republic of the Philippines Senior High School
  • 4.
  • 5. Table of Contents What This Module is About ...................................................................................................................i What I Need to Know..............................................................................................................................ii How to Learn from this Module ...........................................................................................................ii Icons of this Module ...............................................................................................................................iii What I Know........................................................................................................................................... .iv Lesson 1: Applying of Quality Standards.................................................................................. What I Need to Know ....................................................................................1 What’s New: (Assessed Quality of Received Materials.) ............................2 What Is It .......................................................................................................3 What’s More: (Analysis of Item)....................................................................4 What’s New: (Assessed Quality of Received Materials.) ............................6 What Is It .......................................................................................................7 What’s More: (Essay)....................................................................................8 What’s New: (Assess own Work).................................................................9 What Is It .......................................................................................................12 What’s More: (Compare and Contrast).........................................................13 What’s New: (Engage in quality improvement) ...........................................14 What Is It .......................................................................................................18 What’s More: (Practical Questions) ..............................................................18 What’s New: (Engage in quality improvement) ...........................................19 What Is It .......................................................................................................25 What’s More: (Fish Bone Diagram) ..............................................................26 What I Have Learned: (Importance of Quality Standards)...........................27 What I Can Do: (Application at Home)..........................................................28 Summary ..............................................................................................................................29 Assessment: (Post-Test) .....................................................................................................30 Key to Answers.....................................................................................................................32 References............................................................................................................................36
  • 6.
  • 7. What This Module is About This module contains information and suggested learning activities on Computer Systems Servicing. It includes training materials and activities for you to complete. Completion of this module will help you better understand the succeeding module on Computer Systems Servicing. This module consists of 3 learning outcomes. Each learning outcome contains learning activities supported by concept notes in the What’s New section. Before you perform the learning activities, read the What’s New section provided to ascertain to yourself and your teacher that you have acquired the knowledge necessary to perform the skill portion of the particular learning outcome. Upon completion of this module, submit your portfolio to your teacher for the checking of your achievement of knowledge and skills requirement of this module. i
  • 8. What I Need to Know At the end of this module, the learners shall be able to apply quality standards in computer systems servicing: 1. Assess Quality of Received Materials. ( TLE_IACSS912AQS-Ia-1) 2. Assess own Work. (TLE_IACSS912AQS-Ib-2) 3. Engage in quality improvement. (TLE_IACSS9-12 AQS-Ic-3) How to Learn from this Module To achieve the objectives cited above, you are to do the following: • Take your time reading the lessons carefully. • Follow the directions and/or instructions in the activities and exercises diligently. • Answer all the given tests and exercises. ii
  • 9. Icons of this Module What I Need to This part contains learning objectives that Know are set for you to learn as you go along the module. What I know This is an assessment as to your level of knowledge to the subject matter at hand, meant specifically to gauge prior related knowledge What’s In This part connects previous lesson with that of the current one. What’s New An introduction of the new lesson through various activities, before it will be presented to you What is It These are discussions of the activities as a way to deepen your discovery and under- standing of the concept. What’s More These are follow-up activities that are in- tended for you to practice further in order to master the competencies. What I Have Activities designed to process what you Learned have learned from the lesson. What I can do These are tasks that are designed to show- case your skills and knowledge gained, and applied into real-life concerns and situations. iii
  • 10. What I Know Assessment: (Pre-Test) Multiple Choice. Direction: Select the best answer for each question. Write your answer on a separate sheet of paper. 1. Which refers to the sets of rules that outline specification of dimensions, design of operation, materials and performance, or describe quality of materials, products or systems? A. Workplace procedure C. Production Process B. Standards D. Failure testing 2. Which behaviour affects the quantity of work in the workplace? A. Tardiness C. Customer dissatisfaction B. Negativism D. Failure to follow instructions 3. When should a safe working procedure be written? A. When you have nothing else to do C. When the boss tells you to do so B. When designing a new task D. When there are tasks to be eliminated 4. Which factor should be considered when choosing the right material for a certain project? A. Cost of material C. Popularity of the material B. Brand of the material D. Source of the material 5. Which is considered as the most important factor when choosing materials to buy? A. cost C. quality B. demand D. suitability 6. Which task must be done first when receiving materials? A. match the packing slip to the items received B. sign the delivery form immediately C. make an inventory report of the items received D. check the items for any defects 7. Which behaviour affects the quality of work? A. Ana arrives in the workplace 10 minutes late. B. Joseph used his sick leave to attend to his friend’s party. C. Stephen did not follow the specifications ordered by the customer. D. Shela is always involved in arguments with her co-workers. 8. Which is an inappropriate physical behaviour? A. Smoking in the workplace B. Lack of flexibility in response to problems C. Insubordination D. Inappropriate or poor work methods 9. Which refers to the process performed on a whole consumer product? A. statistical control C. quality control B. failure testing D. production process 10. Which is a systematic approach to the elimination or reduction of rework, waste, and losses in the production process? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 11. Which is a system in manufacturing for maintaining standards? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 12. Which refers to the process of identifying which quality standards to focus on and then determine what to do? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance iv
  • 11. 13. Which focuses on improving the production process? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 14. Which refers to the direct one-on-one interaction between a consumer making a purchase and a representative of the company that is selling it? A. Customer-company relationship C. Customer service B. Customer interaction D. Marketing process 15. Which system or process is being implemented after the finished product is completed? A. Quality assurance C. Quality planning B. Quality control D. Quality improvement
  • 12.
  • 13. Lesson APPLYING QUALITY STANDARDS 1 What I Need to Know LO 1 Assess Quality of Received Materials 1.1 Obtain work instruction in accordance with standard operating procedures 1.2 Check the received materials against workplace standards and specifications 1.3 Identify and isolate faulty materials related to work 1.4 Record and/ or report defects and any identified causes to the supervisor concerned in accordance with workplace procedures LO 2 Assess own Work 2.1 Identify and use documentation relative to quality within the prescribe standard 2.2 Check completed work against workplace standards relevant to the task undertaken 2.3 Identify and isolate errors 2.4 Record information on the quality and other indicators of production performance in accordance with workplace procedures LO 3 Engage in quality improvement 3.1 Discuss process improvement procedures in relative to workplace assignment 3.2 Carry out work in accordance with process improvement procedures 1
  • 14. What’s New Assess Quality of Received Materials The student must relate material properties to product and process quality. These are the factors that must be taken into consideration when choosing the right material for their components and assemblies: 1. Selection of material Material selection is one of the most common tasks for design engineering. The ability to assess the material’s impact on the performance of a product is crucial for reliable performance. Sometimes, buyers are also considering the label or name of the company which are producing great quality of materials and are known in the market. Examples are the name HP for printer and Intel for some computer hardware. 2. Testing of material The testing of material properties is widely understood to be the key to obtaining data for a project, performing failure analysis, or understanding material interactions. Material testing also provides information on the quality of incoming and outgoing products. Inspection test equipment and techniques are demonstrated for a wide range of materials and assemblies during the class. This provides the participants with both knowledge of the common failure modes. 3. Cost of material The cost of material is also considered when buying or selecting materials for a specific project. The amount may vary but never taken for granted the quality and the reliability of the material. Will you buy material which is less expensive but worst in quality? Will you buy material which you cannot afford? People look for places which can meet their standards and right cost for materials . Characteristic of common materials for increased security is also a great factor in the design and planning process. Evaluation of longevity criteria and assessment of site environmental factors are vital to project planning. Specific knowledge about the project and general common sense must dictate design and material selection. Although many materials can offer enhanced protection, often the most cost- efficient and readily available material that provides reasonable life expectancy for the project must be considered. 2
  • 15. Before planning and designing takes place, you should evaluate the material options and system requirements The characteristic of the materials to be used for specific project must be:  of good quality This is the most important factor when choosing materials to buy. Products with good quality are long-lasting and safe to use because you know that it follows certain standards before being commercialized.  reliable It means that you can be sure that it will perform its function well, will operate safely and will give the best it could give.  suitable for the application/purposes Choose the materials which are very necessary to make the project possible. Making a list of products/materials to buy is a good trait of a wise consumer. Products which are not to be used must be crossed out.  low cost It doesn’t mean that you will choose for the less expensive one and exclude the quality. Low cost means you can afford to buy the materials without hurting your pocket and being assured of better quality. What Is It I. Enumerate the following. Use a separate sheet of paper in answering. 1. What are the three factors to be considered when choosing the right material? _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3
  • 16. 2. What are the three characteristics of materials to be used for specific project? _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ II. What does Good Quality mean? _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ What’s More DIRECTION: Choose 1 item you want to purchase based on the factors discussed in the lesson. State your reasons why you choose it. HP Deskjet 2620 Price: 3,705.00 Specifications:  Inkjet printer  Print, scan, copy / Wireless  Printing resolution: 4800 x 1200 dpi color  Print speed: 7.5 ppm Black and 5.5 ppm Color  Print size: up to Legal size  Scan and copy up to A4 size only EPSON L3110 3 in 1 Printer Price: 7,500.00 Specifications:  Inkjet printer  Print, scan, copy  Dye ink print resolution: 5,760 x 1,440  Printing Resolution: 5760 dpi  Print speed: 33 ppm Blk / 15 ppm colour draft text  Print size: up to Legal size  Scan and copy up to A4 Size 4
  • 17. CANON G1010 Price: 4,800.00 Specifications:  Refillable inkjet printer  Print only  Print resolution: 4800 x 1200 dpi  Print speed: up to 8.8ipm (mono) / 5.0ipm (colour)  Print size: up to Legal size BROTHER DCP-T310 3IN1 Printer Price: 7,900.00 Specifications:  Inkjet printer  Print, scan, copy  Print resolution: Up to 1,200 x 2,400dpi  Print speed: 12ipm  Print size: A4, Letter, Executive, A5, A6 Item chosen: Reasons: 5
  • 18. What’s New Assess Quality of Received Materials These are the things to be considered when: A. Receiving Materials: 1. Match the packing slip to the items received and ensures that the materials are destined on tour department. 2. That you are receiving the materials indicated on the purchase order with regard to quantity and discount. 3. That the materials are in acceptable condition. 4. That terms regarding installation and/or set-up of equipment are met. B. Receiving Reports Whenever goods are received: 1. The person receiving the goods must document, using the administrative software, that all goods were received for each requisition before any payment can be made to the vendor. 2. Any exceptions must be noted so that partial payments can be process or defective goods can be returned. C. Return of Merchandise When the merchandise received is incomplete or defective, the supervisor will return the materials to the supplier or to the store where it was bought and make arrangements with the vendor for replacement. D. Make an Inventory Report of the Materials All materials received must be listed and be reported to monitor how many materials are already on hand, purchased or damaged. Effective management checks are an important means of providing assurance of the integrity and security of the benefit processes. They are also useful in identifying training needs; indicating possible weaknesses in procedure and ensuring the section meets its accuracy target set for Best Value Performance Indicators purposes. 6
  • 19. What Is It Instructions: In this activity, your teacher will serve as the assessor. You are assigned as the Quality checker for the Month of August. Make a Log Report and Assessment Report using the delivered items below. Make sure you will record all the items listed and if they were in good condition or not. Write your answer on a sheet of paper. As a Quality checker, you will record the date of receipt, name of the materials purchased, quantity, official receipt number, and sign your name afterwards. You will identify if the materials are in good condition or damage and /or needing for replacements. This will be recorded on the Assessment Report. After you have completed all the reports, the assessor will check if you have provided all the data needed in the reports. Log Report (to be completed by the Quality checker) Assessment Report (to be completed by the Quality checker) Quality Checker: Item Name Total no. in Good Condition Total no. of Errors Comments Date Received O.R. # Item Name Quantity Signature Quality Checker 7
  • 20. DELIVERED ITEMS 1. - Aug 9, 2020 - 5 Hard disk, 2 128MB SDRAM memory chips - Received from Jun Salcedo (PC chain), OR #20256 - Found out that 1 Hard disk has error need for replacement 2. - Aug 9, 2020 – 10 Refill ink cartridge from STARINK Shop, OR# 5623 3. - Aug 9, 2020 - 10 PS/2 keyboard, 10 Optic mouse, 2 power supply - Received from Allan Rivera (Octagon), OR#12544 - 3 defective keyboard need replacement 4. - Aug 9, 2020 - 2 CD-Rom drive - Received from Jun Salcedo (PC Chain), OR#20400 What’s More Answer the following questions. Write your answer on a separate sheet of paper. 1. What are the important tasks to be done during the receiving of materials? List two. 2. What should a supervisor do when the items received are incomplete or defective? 3. Why is making an inventory report of the materials important? 8
  • 21. What’s New Assess own Work Workplace Procedure is a set of written instructions that identifies the health and safety issues that may arise from the jobs and tasks that make up a system of work. A safe working procedure should be written when: ging a job or task incident investigation. The safe working procedure should identify:  the teacher for the task or job and the students who will undertake the task  the tasks that are to be undertaken that pose risks  the equipment to be used in these tasks  the control measures that have been formulated for these tasks  any training or qualification needed to undertake the task  the personal protective equipment to be worn  action to be undertaken to address safety issues that may arise while undertaking the task Following certain procedures is very important to perform a given operation. The table below shows different elements and their corresponding performance criteria to be able to identify occupational health and safety hazards, and assess risk, as well as follow instructions and procedure in the workplace with minimal supervision. The students will also be capable of participating and contributing to OHS management issues. 9
  • 22. 1. Identify hazards and assess risk. 1.1 Identify hazards in the work area and during the performance of workplace duties. 1.2 Assess level of risk 2. Follow procedures and strategies for risk control. 2.1 Report hazards in the work area to designated personnel according to workplace procedures 2.2 Follow workplace procedures and work instructions for assessing and controlling risks with minimal supervision. 2.3 Whenever necessary, within the scope of responsibilities and competencies, follow workplace procedures for dealing with hazards and incidents, fire and/or other emergencies 3. Contribute to OHS in the workplace. 3.1 Describe employee rights regarding consultation on OHS matters 3.2 Raise task and/or job specific OHS issues with appropriate people in accordance with workplace procedures and relevant OHS legislative requirements 3.3 Contribute to participative arrangement for OHS management in the workplace within organisational procedures and the scope of responsibilities and competencies 3.4 Provide feedback to supervisor on hazards in work area in line with organisational OHS policies and procedures 3.5 Provide support in implementing procedures to control risks in accordance with organisational procedures Work instruction may be:  Verbal  Written  In English  In a community language  Provided visually eg. video, OHS signs, symbols  and other pictorial, presentation, etc Controlling risks in the work area may include  Application of the hierarchy of control, namely:  Eliminate the risk  Reduce/minimise the risk through  Engineering controls  Administrative controls  Personal protective equipment Reports identifying workplace hazards may be verbal or written and may include:  Face to face  Phone messages  Notes  Memos  Specially designed report forms Examples of OHS issues which may need to be raised by workers with designated personnel may include:  Hazards identified  Problems encountered in managing risks associated with hazards Clarification on understanding of OHS policies and procedures Communication and consultation processes  Follow up on reports and feedback.  Effectiveness of risk controls in place 10
  • 23. TYPES AND WORK-RELATED ERRORS A. Quantity of work (untimely completion, limited production) 1. Poor prioritizing, timing, scheduling 2. Lost time Tardiness, absenteeism, leaving without permission Excessive visiting, phone use, break time, use of the Internet Misuse of sick leave 3. Slow response to work requests, untimely completion of assignments 4. Preventable accidents B. Quality of work (failure to meet quality standards) 1. Inaccuracies, errors 2. Failure to meet expectations for product quality, cost or service 3. Customer/client dissatisfaction 4. Spoilage and/or waste of materials 5. Inappropriate or poor work methods Work Behavior Which Result in Performance Problems A. Inappropriate behavior (often referred to as "poor attitude") Negativism, lack of cooperation, hostility Failure or refusal to follow instructions Unwillingness to take responsibility ("passing the buck") Insubordination Power games B. Resistance to change Unwillingness, refusal or inability to update skills Resistance to policy, procedure, work method changes Lack of flexibility in response to problems C. Inappropriate interpersonal relations Inappropriate communication style: over-aggressive, passive Impatient, inconsiderate, argumentative Destructive humor, sarcasm, horseplay, fighting  Training needs Examples of contributions may include: Recommendations on changes to work processes, equipment or practices Listening to the ideas and opinions of others in the team Sharing opinions, views, knowledge and skills Identifying and reporting risks and hazards Using equipment according to guidelines and operating manuals. 11
  • 24. Inappropriate conflict with others, customers, co-workers, supervisors D. Inappropriate physical behavior Smoking, eating, drinking in inappropriate places Sleeping on the job Alcohol or drug use Problems with personal hygiene Threatening, hostile, or intimidating behavior What Is It I. Write QN if the statement affects the quantity of work and QL if the statement affects the quality of work. Write your answers on a separate sheet of paper. ______ 1. Poor scheduling of work ______ 2. Failure to meet expectations for product quality, cost or service ______ 3. Customer/client dissatisfaction ______ 4. Preventable accidents ______ 5. Misuse of sick leave ______ 6. Tardiness ______ 7. Slow response to work requests ______ 8. Break time ______ 9. Excessive visiting ______ 10. Spoilage and/or waste of materials II. Write TRUE if the statement is correct and FALSE if the statement is wrong. __________ 1. Poor attitude results in performance problem. __________ 2. A safe working procedure should be written when retrieving old tasks. __________ 3. Preventable accidents may affect the quantity of work. __________ 4. Following certain procedure is very important in performing given operation or to a given event. __________ 5. Safe working procedure should not identify the tasks that are to be undertaken that pose risks. III. What is Workplace Procedure? _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 12
  • 25. What’s More Use a T-Chart to compare and contrast the activities of your household members against workplace procedure. Write your answer on a sheet of paper. Similarities Differences 13
  • 26. What’s New Engage In Quality Improvement Standards are sets of rules that outline specification of dimensions, design of operation, materials and performance, or describe quality of materials, products or systems. These standards should cover the performance expectations of the product for particular application. The intent of standards is to provide at least minimum quality, safety or performance specifications so as to ensure relatively uniform products and performance, and to remove ambiguity as to the suitability of certain commercial products for particular applications. Following standards may reduce the risk of error in working. Specific quality standards for: 1. Hardware The durability of the work depends on the quality of its component parts and the assembly skills of those who install it. If the best-quality products or hardware are used but are installed incorrectly, the system will be a failure. The application of suitable hardware and products must be supported by adequate levels of training of person who use them so that they can identify and use only appropriate products. In judging a product or hardware, the person must consider factors such as the following: purpose? lth of the community in its normal use? in the first instance or after the working life of the product or hardware has expired? 2. Production Process In production process, checking of quality assurance must be highly considered. Quality assurance covers all activities from design, development, production, installation, servicing and documentation. This introduced the rules: "fit for purpose" and "do it right the first time". It includes the regulation of the quality of raw materials, assemblies, products and components; services related to production; and management, production, and inspection processes. A. FAILURE TESTING A valuable process to perform on a whole consumer product is failure testing, the operation of a product until it fails, often under stresses such as increasing vibration, 14
  • 27. temperature and humidity. This exposes many unanticipated weaknesses in a product, and the data is used to drive engineering and manufacturing process improvements. B. STATISTICAL CONTROL Many organizations use statistical process control to bring the organization to Six Sigma levels of quality, in other words, so that the likelihood of an unexpected failure is confined to six standard deviations on the normal distribution. Traditional statistical process controls in manufacturing operations usually proceed by randomly sampling and testing a fraction of the output. Variances of critical tolerances are continuously tracked, and manufacturing processes are corrected before bad parts can be produced. C. COMPANY QUALITY The company-wide quality approach places an emphasis on three aspects: 1. Elements such as controls, job management, adequate processes, performance and integrity criteria and identification of records 2. Competence such as knowledge, skills, experience and qualifications 3. Soft elements, such as personnel integrity, confidence, organizational culture, motivation, team spirit and quality relationships. D. TOTAL QUALITY CONTROL Total Quality Control is the most necessary inspection control of all in cases where, despite statistical quality control techniques or quality improvements implemented, sales decrease. As the most important factor had been ignored, a few refinements had to be introduced: 1. Marketing had to carry out their work properly and define the customer’s specifications. 2. Specifications had to be defined to conform to these requirements. 3. Conformance to specifications i.e. drawings, standards and other relevant documents, were introduced during manufacturing, planning and control. 4. Management had to confirm all operators are equal to the work imposed on them and holidays, celebrations and disputes did not affect any of the quality levels. 5. Inspections and tests were carried out, and all components and materials, bought in or otherwise, conformed to the specifications, and the measuring equipment was accurate, this is the responsibility of the QA/QC department. The quality of the outputs is at risk if any of these three aspects are deficient in any way. 15
  • 28. 6. Any complaints received from the customers were satisfactorily dealt with in a timely manner. 7. Feedback from the user/customer is used to review designs. 8. Consistent data recording and assessment and documentation integrity. 9. Product and/or process change management and notification. To conclude, the above forms are the basis from which the philosophy of Quality Assurance has evolved, and the achievement of quality or the “fitness-for-purpose” is “Quality Awareness” throughout the company. 4. Final Product Table 1.2.1 shows the Quality System Elements required by ISO 9000 in the making of the final product. Table 1.2.2 Quality System Elements. 1 Management responsibility Define and document commitment, policy and objec- tives, responsibility and authority, verification resources and personnel. Appoint a management representative and conduct regular reviews of the system 2 Quality system Establish and maintain a documented quality system ensuring that products conform to specified requirements 3 3 Contract Review Ensure that customer's contractual requirements are evaluated and met 4 Product development Plan, control and verify product development to ensure that specified requirements are met 5 Document control System for control and identification of all documents regarding quality, e.g. procedures, instructions, and specification 6 Purchasing Ensure that purchased products conform to specified requirement 7 Product identification and traceability identification and traceability System to identify and control traceability of product at all stages from raw materials through production to the final product as delivered to the customer 8 Process control Ensure and plan the control of production which directly effects quality by documented work instructions, monitoring and control of processes 9 Inspection and testing Inspect and test incoming products, intermediate and final product; establish product conformance to specified 16
  • 29. requirements and identify non-conforming pro- ducts; maintain inspection and test records 10 Inspection, measuring and test equipment Selection and control of equipment to ensure reliability and accuracy in measuring data 11 Inspection and test status For the whole process the products shall be identified and clearly marked concerning test status, including indication of conformance or non-conformance 12 Control of nonconforming product Identification, documentation, evaluation, isolation (if possible) and disposition of non-conforming products 13 Corrective actions Prevention of reoccurrence of failures (non-conformance) 14 Handling, storage packaging and delivery packaging and Protection of the quality of the product during hand- ling, storage, packaging and delivery 15 Quality records Records, including those which demonstrate that the specified requirements have been met, shall be control- led and maintained 16 Internal Quality Audits Regular, planned internal audits shall be carried out, documented and recorded to verify the effectiveness of the quality system 17 Training Training requirements at all levels shall be identified and the training planned, conducted and recorded 18 Cleaning and Disinfection Although not required by the ISO 9000 standards, these two points should be given special attention in all food companies 19 Personal hygiene 4. Customer Service Customer service is the direct one-on-one interaction between a consumer making a purchase and a representative of the company that is selling it. Most retailers see this direct interaction as a critical factor in ensuring buyer satisfaction and encouraging repeat business. 17
  • 30. What Is It I. Write T if the statement is correct and F if the otherwise. ________ 1. Standards are set of rules that describe quality of materials, product or system. ________ 2. Quality assurance does not cover all the activities from design, development, up to documentation. ________ 3. Customer service is a series of activities designed to enhance the level of customer satisfaction. ________ 4. Customer service is not important in the company’s customer value proposition. ________ 5. The durability of the work do not depend on the skills of those who install it. What More Direction: Answer the following questions. Write your answer on a separate sheet of paper. 1. What are the tasks being undertaken in Failure Testing? 2. What are the three aspects of company quality? 18
  • 31. What’s New Engage In Quality Improvement Parts of quality management QI is part of quality management. It exists alongside quality control, quality assurance, and quality planning. Below is an explanation of the four parts that make up quality management. Quality control Quality control or QC is a system in manufacturing for maintaining standards. Inspectors examine the final product to make sure it meets standards and specifications. When the company provides a service, the inspector checks the end results Quality assurance Quality assurance or QA is a program for the systematic monitoring of different aspects of production. We also use QA for projects and services. QC occurs after the finished product is completed, while QA happens before. Quality improvement Quality improvement or QI focuses on improving the production process. However, the target could be any part of an organization. One vital ingredient in successful and sustained improvement is how changes are introduced and implemented. Quality planning Quality planning or QP refers to the process of identifying which quality standards to focus on and then determine what to do. Quality planning means planning how to fulfill process and product (deliverable) quality requirements. Quality is the degree to which a set of inherent characteristics fulfill requirements.” In technical usage, quality can have two meanings: 1. the characteristics of a product or service that bear on its ability to satisfy stated or implied needs. 2. a product or service free of deficiencies. The quality of a product or service refers to the perception of the degree to which the product or service meets the customer's expectations. Quality has no specific meaning unless related to a specific function and/or object. Quality is a perceptual, conditional and somewhat subjective attribute. The dimensions of quality refer to the attributes that quality achieves in Operations Management: 19
  • 32. Quality <-> Dependability <-> Speed <-> Flexibility <-> Cost In the manufacturing industry it is commonly stated that “Quality drives productivity.” Improved productivity is a source of greater revenues, employment opportunities and technological advances. The best way to think about quality is in process control. If the process is under control, inspection is not necessary. However, there is one characteristic of modern quality that is universal. In the past, when we tried to improve quality, typically defined as producing fewer defective parts, we did so at the expense of increased cost, increased task time, longer cycle time, etc. Quality improvement is a systematic approach to the elimination or reduction of rework, waste, and losses in the production process. Quality improvement (QI) refers to methods to improve the production process. It requires getting rid of or changing parts of the process that do not function optimally. Quality and Task-Completion Checking With development teams of two or three in daily contact and frequently exchanging views and criticisms, detailed, written quality and task-completion checking procedures may be felt to be unnecessary. Procedures still need to be agreed and the results need to be documented. The need to check quality and task completion applies at all stages of the development process but is underlined especially during the prototype validation stages. The importance of documenting checks applies whatever the size of the team and whatever the complexity of the software. In the production of assets, this may involve checking to confirm the following: d; -sizes in a directory listing can be helpful in identifying problem files which are either much too large or much too small); lution (screen-size and bit depth in the case of graphics; duration, sampling frequency and bit-depth in the case of sound files); equipment is acceptable. Note that sampling is seldom a satisfactory checking method. Checking should be exhaustive, unless for reasons of time or economy this is impossible. Usually, however, trying to economize on checking and testing is a false economy and cutting corners here will often come back to haunt the development team. At the end of the day, all files will need to be tested and, if at all possible, this should be done sooner rather than at a later trial stage. Quality Improvement Processes 20
  • 33. Manufacturers can choose from a variety of tools to improve their quality processes. The trick is to know which tools to use for each situation and increasing the sophistication of the tools in the repertoire. Easy to implement and follow up, the most commonly used and well-known quality process is the plan/do/check/act (PDCA) cycle (Figure 1). Other processes are a takeoff of this method, much in the way that computers today are takeoffs of the original IBM system. The PDCA cycle promotes continuous improvement and should thus be visualized as a spiral instead of a closed circle. Another popular quality improvement process is the six-step PROFIT model in which the acronym stands for: P = Problem definition. R = Root cause identification and analysis. O = Optimal solution based on root cause(s). F = Finalize how the corrective action will be implemented. I = Implement the plan. T = Track the effectiveness of the implementation and verify that the desired results are met. If the desired results are not met, the cycle is repeated. Both the PDCA and the PROFIT models can be used for problem solving as well as for continuous quality improvement. In companies that follow total quality principles, whichever model is chosen should be used consistently in every department or function in which quality improvement teams are working. Figure 1. The most common process for quality improvement is the plan/do/check/act cycle outlined above. The cycle promotes continuous improvement and should be thought of as a spiral, not a circle. Once the basic problem-solving or quality improvement process is understood, the addition of quality tools can make the process proceed more quickly and systematically. Seven simple tools can be used by any professional to ease the quality improvement process: flowcharts, check sheets, Pareto diagrams, cause and effect diagrams, histograms, scatter diagrams, and control charts. (Some books describe a graph instead of a flowchart as one of the seven tools.) Plan Define a problem or opportunity. Study and define the problem; brainstorm for causes and corrective actions. Develop an implementation plan. Do  Implement corrective action.  Document the procedure and observation.  Use data-gathering to collect information. Check  Analyze information.  Monitor trends.  Compare obtained results against expected result from plan. Act  If the results are as expected, do nothing.  If the results are not expected, repeat the plan/do/check/act cycle.  Document the process and the revised plan. 21
  • 34. The key to successful problem resolution is the ability to identify the problem, use the appropriate tools based on the nature of the problem, and communicate the solution quickly to others. Inexperienced personnel might do best by starting with the Pareto chart and the cause and effect diagram before tackling the use of the other tools. Those two tools are used most widely by quality improvement teams. FLOWCHARTS Flowcharts describe a process in as much detail as possible by graphically displaying the steps in proper sequence. A good flowchart should show all process steps under analysis by the quality improvement team, identify critical process points for control, suggest areas for further improvement, and help explain and solve a problem. Flowcharts can be simple, such as the one featured in Figure 2, or they can be made up of numerous boxes, symbols, and if/then directional steps. In more complex versions, flowcharts indicate the process steps in the appropriate sequence, the conditions in those steps, and the related constraints by using elements such as arrows, yes/no choices, or if/then statements. Figure 2. A basic process flowchart displays several paths in troubleshooting a lamp. CHECK SHEETS Check sheets help organize data by category. They show how many times each particular value occurs, and their information is increasingly helpful as more data are collected. More than 50 observations should be available to be charted for this tool to be really useful. Check sheets minimize clerical work since the operator merely adds a mark to the tally on the prepared sheet rather than writing out a figure (Figure 3). By showing the frequency of a particular defect (e.g., in a molded part) and how often it occurs in a specific location, check sheets help operators spot problems. The check sheet example shows a list of molded part defects on a production line covering a week's time. One can easily see where to set priorities based on results shown on this check sheet. Assuming the production flow is the same on each day, the part with the largest number of defects carries the highest priority for correction. Figure-3. Because it clearly organizes data, a check sheet is the easiest way to track information 22
  • 35. PARETO DIAGRAMS The Pareto diagram is named after Vilfredo Pareto, a 19th-century Italian economist. are caused by 20% of the potential sources. A Pareto diagram puts data in a hierarchical order (Figure 4), which allows the most significant problems to be corrected first. The Pareto analysis technique is used primarily to identify and evaluate nonconformities, although it can summarize all types of data. It is perhaps the diagram most often used in management presentations. To create a Pareto diagram, the operator collects random data, regroups the categories in order of frequency, and creates a bar graph based on the results. Figure 4. By rearranging random data, a Pareto diagram identifies and ranks nonconformities in the quality process in descending order. CAUSE AND EFFECT DIAGRAMS The cause and effect diagram is sometimes called an Ishikawa diagram after its inventor. It is also known as a fish bone diagram because of its shape. A cause and effect diagram describes a relationship between variables. The undesirable outcome is shown as effect, and related causes are shown leading to, the said effect. This popular tool has one severe limitation, however, in that users can overlook important, complex interactions between causes. Thus, if a problem is caused by a combination of factors, it is difficult to use this tool to depict and solve it. Figure 5. Fish bone diagrams display the various possible causes of the final effect. Further analysis can prioritize them. A fish bone diagram displays all contributing factors and their relationships to the outcome to identify areas where data should be collected and analyzed. The major areas of potential causes are shown as the main bones, Later, the subareas are depicted. Thorough analysis of each cause can eliminate causes one by one, and the most probable root cause can be selected for corrective action. Quantitative information can also be used to prioritize means for improvement, whether it be to machine, design, or operator. 23
  • 36. HISTOGRAMS The histogram plots data in a frequency distribution table. What distinguishes the histogram from a check sheet is that its data are grouped into rows so that the identity of individual values is lost. Commonly used to present quality improvement data, histograms work best with small amounts of data that vary considerably. When used in process capability studies, histograms can display specification limits to show what portion of the data does not meet the specifications. After the raw data are collected, they are grouped in value and frequency and plotted in a graphical form. Figure 6. A histogram is an easy way to see the distribution of the data, its average, and variability. SCATTER DIAGRAMS The scatter diagram graphs pairs of numerical data, with one variable on each axis, to look for a relationship between them. If the variables are correlated, the points will fall along a line or curve. The better the correlation, the tighter the points will hug the line. Figure 7. The plotted data points in a scatter diagram show the relationship between two variables CONTROL CHARTS A control chart displays statistically determined upper and lower limits drawn on either side of a process average. This chart shows if the collected data are within upper and lower limits previously determined through statistical calculations of raw data from earlier trials (Figure 8). 24
  • 37. In preparing a control chart, the mean upper control limit (UCL) and lower control limit (LCL) of an approved process and its data are calculated. A blank control chart with mean UCL and LCL with no data points is created; data points are added as they are statistically calculated from the raw data. Figure 8. Data points that fall outside the upper and lower control limits leads to investigation and correction of the process What Is It Direction: Define the following: 1. Quality _________________________________________________________________________ ________________________________________________________________________ 2. Flow Chart _________________________________________________________________________ ________________________________________________________________________ 3. Check Sheet _________________________________________________________________________ ________________________________________________________________________ 4. Pareto Diagram _________________________________________________________________________ ________________________________________________________________________ 25
  • 38. What’s More Direction: Create a Fish Bone diagram based on the problem given. List down your analysis on the problem as much as you can. Problem: No computer monitor display NO MONITOR DISPLAY METHOD _______________ _______________ _______________ _______________ MACHINE _______________ _______________ _______________ _______________ _______________ _______________ _______________ _______________ MATERIAL _______________ _______________ _______________ _______________ MEN 26
  • 39. What I Have Learned Do you think Applying Quality Standards at work is important? Why? YES NO Why? ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ___ 27
  • 40. What I Can Do List down 10 Items found in your home. Evaluate the product according to its durability, price, quality, appearance and functionality. Appearance refers to the overall design of an object. Durability refers to the ability to withstand wear, pressure or damage. Functionality refers to how well the item serves its purpose. Price refers to the amount of money being paid in exchange to the effectiveness of the product. Quality refers to the reliability of the product to perform its intended function. Items Appearance X or / Durability X or / Functionality X or / Price X or / Quality X or / Can it be improved? YES/NO 1. 2. 3 4 5 6 7 8 9 10 28
  • 41. SUMMARY The factors that must be taken into consideration when choosing the right material are: selection of material, testing of material, and cost of material. There are also characteristics of the materials to be used for a specific project that must be evaluated carefully. These include its quality, reliability, suitability, and cost. Once the materials are received, it is important to assess its quality. There are specific procedures to follow during the receiving of materials, receiving of reports, returning of merchandise, and making an inventory report of the materials. Workplace Procedure is a set of written instructions that identifies the health and safety issues that may arise from the jobs and tasks that make up a system of work. A safe working procedure should be written when: designing a new job or task, changing a job or task, introducing new equipment, and reviewing a procedure when problems have been identified. There are types and work-related errors that can affect the quantity and quality of work. These include poor attitude towards work, resistance to change, inappropriate interpersonal relations, and inappropriate physical behaviour. Quality improvement is a systematic approach to the elimination or reduction of rework, waste, and losses in the production process. The parts of quality management are Quality Control, Quality Assurance, Quality Improvement, and Quality Planning. 29
  • 42. Assessment: (Post-Test) Multiple Choice Direction: Select the best answer for each question. Write your answer on a separate sheet of paper. 1. Which refers to the sets of rules that outline specification of dimensions, design of operation, materials and performance, or describe quality of materials, products or systems? A. Workplace procedure C. Production Process B. Standards D. Failure testing 2. Which behaviour affects the quantity of work in the workplace? A. Tardiness C. Customer dissatisfaction B. Negativism D. Failure to follow instructions 3. When should a safe working procedure be written? A. When you have nothing else to do C. When the boss tells you to do so B. When designing a new task D. When there are tasks to be eliminated 4. Which factor should be considered when choosing the right material for a certain project? A. Cost of material C. Popularity of the material B. Brand of the material D. Source of the material 5. Which is considered as the most important factor when choosing materials to buy? A. cost C. quality B. demand D. suitability 6. Which task must be done first when receiving materials? A. match the packing slip to the items received B. sign the delivery form immediately C. make an inventory report of the items received D. check the items for any defects 7. Which behaviour affects the quality of work? A. Ana arrives in the workplace 10 minutes late. B. Joseph used his sick leave to attend to his friend’s party. C. Stephen did not follow the specifications ordered by the customer. D. Shela is always involved in arguments with her co-workers. 8. Which is an inappropriate physical behaviour? A. Smoking in the workplace B. Lack of flexibility in response to problems C. Insubordination D. Inappropriate or poor work methods 9. Which refers to the process performed on a whole consumer product? A. statistical control C. quality control B. failure testing D. production process 10. Which is a systematic approach to the elimination or reduction of rework, waste, and losses in the production process? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 11. Which is a system in manufacturing for maintaining standards? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 12. Which refers to the process of identifying which quality standards to focus on and then determine what to do? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 30
  • 43. 13. Which focuses on improving the production process? A. Quality control C. Quality planning B. Quality improvement D. Quality assurance 14. Which refers to the direct one-on-one interaction between a consumer making a purchase and a representative of the company that is selling it? A. Customer-company relationship C. Customer service B. Customer interaction D. Marketing process 15. Which system or process is being implemented after the finished product is completed? A. Quality assurance C. Quality planning B. Quality control D. Quality improvement 31
  • 44. Key to Answers I. Assess Quality of Received Materials What Is It Test I 1. The three factors to be considered when choosing the right materials are:  Selection of material  Testing of material and,  Cost of material 2. The characteristics of materials to be used for specific project are good quality, reliable, suitable for the application/purpose and low cost. Test II Good quality means that the product is long-lasting and safe to use because you know that it follows certain standards before being commercialized. What’s More Points will be based on the rubrics: Criteria Points Content 10 Organization of idea 5 Following the instruction 5 II. Assess Quality of Received Materials What Is It LOG REPORT Date Received O.R. # Item Name Quantity Signature Quality Checker Aug. 9, 2020 20256 Hard disk 5 Student’s signature Student’s name Aug. 9, 2020 20256 128MB SDRAM Memory chips 2 Student’s signature Student’s name Aug. 9, 2020 5623 Refill ink cartridge 10 Student’s signature Student’s name Aug. 9, 2020 12544 PS/2 keyboard 10 Student’s signature Student’s name Aug. 9, 2020 12544 Optic mouse 10 Student’s signature Student’s name Aug. 9, 2020 12544 Power supply 2 Student’s signature Student’s name Aug. 9, 2020 20400 CD-Rom drive 2 32
  • 45. ASSESSMENT REPORT Quality Checker: Student’s name Item Name Total no. in Good Condition Total no. of Errors Comments Hard disk 4 1 128MB SDRAM memory chips 2 0 Refill ink cartridge 10 0 PS/2 keyboard 7 3 Optic mouse 10 0 Power supply 2 0 CD-Rom Drive 2 0 What’s More 1. What are the important tasks that must be done during the receiving of materials? List two. Answers:  Match the packing slip to the items received  Ensure that the materials are destined on tour department  Check the materials received on the purchase order with regard to quantity and discount  Check that the materials are in good condition  Check that the terms regarding installation and/or set-up of equipment are met 2. What should a supervisor do when the items received are incomplete or defective? Answer:  The supervisor should return the materials to the supplier or to the store where it was bought and make arrangements with the vendor for replacement. 3. Why is making an inventory report of the materials important? Answer:  Making an inventory report of the materials is important because an inventory report helps in monitoring how many materials are already on hand, purchased, or damaged. 33
  • 46. III. Assess own Work What Is It I. II. 1. QN 1. TRUE 2. QL 2. FALSE 3. QL 3. TRUE 4. QN 4. TRUE 5. QN 5. FALSE 6. QN 7. QN III. 8. QN Workplace procedure is a written instruction that identifies 9. QN the health and safety issues that may arise from jobs and 10, QL tasks. IV. Engage In Quality Improvement What Is It 1. T 2. F 3. T 4. F 5. F What’s More 1. The tasks being undertaken in Failure Testing are:  The product is being operated or used until it fails.  The product is operated under stress such as increasing vibration, temperature and humidity. 2. The three aspects of company quality are:  Elements  Competence  Soft elements V. Engage In Quality Improvement What Is It 1. Quality is the characteristics of a product that bear on its ability to satisfy or implied needs. 2. Flowchart describes a process by graphically displaying the steps in proper sequence. 3. Check Sheet helps organize data by category. 4. Pareto Diagram puts data in hierarchical order which allows the most significant problems to be corrected first. 34
  • 47. What’s More V. PRE-TEST / POST-TEST 1. A 12. C 2. A 13. B 3. B 14. C 4. A 15. B 5. C 6. A 7. C 8. A 9. B 10. B 11. A NO MONITOR DISPLAY METHOD - Monitor is not plugged - VGA cable is not connected to the system unit - Power button is not turned ON MACHINE - Defective monitor - Defective monitor power cord MATERIAL - The person did not check the connections - The person did not press the power ON MEN - Defective power button - Broken LCD 35
  • 48. References Books: Mc Laughlin, Robert, Sasser, Susan Ralston, Fix your own PC. Philippines Graphics Arts, Inc., Tandang Sora St., Caloocan City Legaspi, Carlos, Caina, Mark Anthony Operate A Personal Computer. Dasmarinas Computer Learning Center. Websites: http://www.paramounthealthcare.com/body.cfm?id=65 http://www.mcrcc.osmre.gov.ph http://www.standards.dfes.gov.uk http://www.swce.gov.uk http://deming.eng.clemson.edu/pub/tutorials/qctools/flowm.htm http://en.wikipedia.org/wiki/Quality_management http://www.empf.org/empfasis/aug04/prop.htm http://www.empf.org/empfasis/aug04/prop.htm http://www.lakeland.cc.il.us/~internal/policymanual/10fiscalaffairs/1026.POL.htm https:.gao.gov/new.items/d0871.pdf] https:plant-materials.nrcs.usda.gov/pubs/nmpmcnl6045.pdf https.cdpr.ca.gov https.freepatentsonline.com http://en.wikipedia.org/wiki/Customer_service https://en.wikipedia.org/wiki/Quality_standard https://www.technet.unsw.edu.au/tohss/swp.htm https:://xnet.rrc.mb.ca/healthsafety/safeworkprocedures https:// marketbusinessnews.com/financial-glossary/quality-improvement/ https://tiny.cc/kp62rz https://Tinyurl.com/y7rmgl2y https://Tinyurl.com/ycrxgg6j https://Tinyurl.com/y9ylebmz https://Tinyurl.com/y9u2wwg7 36
  • 49. For inquiries and feedback, please write or call: Department of Education – Division of Cagayan de Oro City Fr. William F. Masterson Ave Upper Balulang Cagayan de Oro Telefax: ((08822)855-0048 E-mail Address: cagayandeoro.city@deped.gov.ph