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A comparative study of biopolymers and alum in the
separation and recovery of pulp fibres from paper
mill effluent by flocculation
Sumona Mukherjee1
, Soumyadeep Mukhopadhyay2
, Agamuthu Pariatamby1
,
Mohd. Ali Hashim2,⁎, Jaya Narayan Sahu2,4
, Bhaskar Sen Gupta3
1. Institute of Biological Sciences, University of Malaya, 50603 Kuala Lumpur, Malaysia. E-mail: sumona_m@ymail.com
2. Department of Chemical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia
3. School of Planning, Architecture and Civil Engineering, Queen's University Belfast, David Keir Building, Belfast BT9 5AG, UK
4. Department of Petroleum and Chemical Engineering, Faculty of Engineering, Institute Teknologi Brunei, Tungku Gadong, Brunei Darussalam
A R T I C L E I N F O A B S T R A C T
Article history:
Received 22 October 2013
Revised 23 January 2014
Accepted 27 January 2014
Available online 9 July 2014
Recovery of cellulose fibres from paper mill effluent has been studied using common
polysaccharides or biopolymers such as Guar gum, Xanthan gum and Locust bean gum as
flocculent. Guar gum is commonly used in sizing paper and routinely used in paper making.
The results have been compared with the performance of alum, which is a common coagulant
and a key ingredient of the paper industry. Guar gum recovered about 3.86 mg/L of fibre and
was most effective among the biopolymers. Settling velocity distribution curves demonstrated
that Guar gum was able to settle the fibres faster than the other biopolymers; however, alum
displayed the highest particle removal rate than all the biopolymers at any of the settling
velocities. Alum, Guar gum, Xanthan gum and Locust bean gum removed 97.46%, 94.68%,
92.39% and 92.46% turbidity of raw effluent at a settling velocity of 0.5 cm/min, respectively.
The conditions for obtaining the lowest sludge volume index such as pH, dose and mixing
speed were optimised for guar gum which was the most effective among the biopolymers.
Response surface methodology was used to design all experiments, and an optimum
operational setting was proposed. The test results indicate similar performance of alum and
Guar gum in terms of floc settling velocities and sludge volume index. Since Guar gum is a
plant derived natural substance, it is environmentally benign and offers a green treatment
option to the paper mills for pulp recycling.
© 2014 The Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences.
Published by Elsevier B.V.
Keywords:
Biopolymer
Recovery of fibres
Guar gum
Flocculation
Paper industry
Introduction
Converting wood into paper is a complicated process in addition
to being energy and resource intensive (Byström and Lönnstedt,
1997). A very high volume of water is required in the various
processing steps, resulting in high volume of effluent. The
principal polluting steps in the entire process are pulping, pulp
washing, screening, washing, bleaching, paper making and
coating (Ince et al., 2011). Treatment and disposal of the large
quantity of generated sludge is a big challenge for the paper mill
industry. The sludge consists of a significant quantity of fibres,
sizing chemicals and fillers (Hashim and Sen Gupta, 1998). A
significant volume of fine fibres is lost at different stages of the
wet end of the paper production. Through existing facilities, much
of the fibre is recovered in the different process; however, the total
amount of fibre lost is substantial. Therefore, reclaiming the fibre
J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
⁎ Corresponding author. E-mail: alihashim@um.edu.my (Mohd. Ali Hashim).
http://dx.doi.org/10.1016/j.jes.2014.06.029
1001-0742/© 2014 The Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V.
Available online at www.sciencedirect.com
ScienceDirect
www.journals.elsevier.com/journal-of-environmental-sciences
content of the sludge would significantly reduce the sludge
volume (Scott and Smith, 1995).
Conventional equipment like screens, cleaners or wet air
oxidation have been used to separate fibre from the sludge
(Wiegand, 1993). The most common technique for reclaiming
fibre from sludge is to recycle primary sludge back into the fibre
processing system of the mill which is commonly used by
recycled paper-board mills and manufactures of bleached and
unbleached pulp and paper (Ochoa de Alda, 2008). Some systems
utilize sludge from the primary clarification of the effluent that
contains higher amounts of fibre. However, recovered fibre
sometimes loses its characteristics and becomes shorter in
length and brittle; thus reducing the strength of the paper and
other commercial attributes (Ochoa de Alda, 2006). Therefore,
care must be taken so that recycled fibre does not affect
the overall quality of the finished paper and reduce its market
price.
Flocculation is a separation process which is widely used in paper
mills for both paper making and effluent treatment. Flocculation
can also be used for recovery of fibres from paper mill effluent.
Traditionally, chemical coagulants such as ferric chloride, alumini-
um chloride, potassium alum and other polyelectrolytes are used for
coagulation and flocculation process. However studies have shown
that alum and other chemical coagulants reduce the bonding
capability of the fibres when they are recycled (Guest and Voss,
1983). Wastewater treatment by natural polymers is being increas-
ingly advocated in recent years. The biopolymers which are being
currently studied for industrial wastewater treatment are chitosan
(Guibal and Roussy, 2007), vegetable tannin (Özacar and Şengil, 2003),
Cassia javahikai seed gum (Sanghi et al., 2006b), okra gum (Agarwal et
al., 2003) and Ipomea dasysperma seed gum (Sanghi et al., 2006a). Guar
gum is known to be used in potable water treatment and in food
processing industry (Sen Gupta and Ako, 2005). These biopolymers
are renewable resources, biodegradable and non-toxic for the aquatic
organisms. Also secondary pollution due to accidental excess of
biopolymer can be avoided.
In the present study, three polysaccharides (biopolymers) have
been used as flocculents for separation of pulp fibres. Their efficiency
has been compared to alum, which is a known chemical flocculent.
The selected biopolymers viz. Guar gum, Locust bean gum and
Xanthan gum are non-toxic, biodegradable and widely available (Levy
et al., 1995). Guar gum is also a sizing additive commonly used in
paper industry (Whistler Roy, 1954).
Sludge volume index (SVI) is a common parameter used for
studying the settling characteristics of flocs. SVI establishes a
functional relationship between settling velocity and suspended
solids concentration (Koopman and Cadee, 1983) which is an
important requirement for designing the capacity of a secondary
clarifier's capacity. Dose, pH and mixing speed are the design
parameters that were optimised to obtain the lowest SVI for the
most effective flocculent. The floc settling rate at different pH
values and for different flocculents was studied and the data
from experimental runs were used to generate the settling
velocity distribution curves (SDVC).
1. Methodology
1.1. Coagulants
The effluent was treated with one chemical coagulant and
three biopolymers viz. plant origin Guar gum and Locust bean
gum, and bacterial origin Xanthan gum. Guar gum is produced
by grinding the endosperm of Guar beans and is a straight
chain galactomannan that has galactose on every other
mannose unit. Locust bean gum is the extract from seeds of
carob tree. Locust bean gum is also a galactomannan with
galactose and mannose units linked by glycosidic linkages.
Xanthan gum is polysaccharide secreted by bacterium
Xanthomonas campestris. The structure of all the three
biopolymers is shown in Fig. 1. The polymers used for the
experiments were of food grade. The inorganic chemical
coagulant used is analytical grade hydrated potassium alumin-
ium sulphate (alum) with chemical formula KAl(SO4)2·12H2O. A
stock solution of concentration 1 g/L was prepared for all the
biopolymers. In the case of the biopolymers, the powdered
polymer was slowly added to distilled water and the beaker
containing the water was slowly shaken. This ensured an
evenly wetted solution. For the biopolymers, fresh solutions
were prepared after every 12 hr to avoid growth of moulds.
1.2. Effluent and its characterisation
Synthetic paper mill effluent stock solution was prepared in
the laboratory by mixing 2 g of ordinary tissue paper in 1 L
distilled water following the method reported by Hashim and
Sen Gupta (1998). The stock solution was diluted 10 times to
perform further experiments. No chemicals were added to
the diluted slurry and it was prepared fresh for each set of
experiment to avoid bacterial degradation. The effluent was
analysed for various physico-chemical parameters, namely,
total dissolved solids (TDS), total alkalinity (TA), total organic
carbon (TOC), hardness, total nitrogen and phosphorus using
standard methods (APHA, 1998). The COD was analysed using
a standard dichromate closed reflux method. The concentra-
tion of heavy metals, such as sodium, potassium, iron and
calcium were measured using inductively coupled plasma
optical emission spectrometry (Optima 7000 with Autosampler
S10, PerkinElmer, USA). The experiments were carried out in
duplicate under identical conditions. Functional groups present
in Guar gum, effluent and flocs were characterised by Fourier
transform infra red (FT-IR) spectra (Bruker Vertex 70/70 V
spectrophotometer).
1.3. Comparison of different biopolymers
A jar test apparatus (Phipps and Bird PB-900 Programmable
Jar Tester) was used for the flocculation studies with Guar
gum, Xanthan gum and Locust bean gum and alum. These
were tested for the separation efficiency of fibres from the
effluent. The tests were conducted in 500 mL glass beakers;
the pH was adjusted using HCl or NaOH. The mixing was
carried out in jar test apparatus in three phases. In the first
phase the stirring paddles were operated at maximum speed
(flash mixing) for 5 min. Dosing of the flocculents was done
as close to the hub of the propeller as possible, 2 min after
beginning of flash mixing and the flash mixing was
continued for another 3 min. The speed of the propeller was
reduced in two phases of 10 min each. There were two set
mixing designs used in the study. In one set the flash mixing
speed was kept at 185 r/min and the speed was subsequently
reduced to 60 r/min followed by 40 r/min. In the second
mixing design the flash mixing speed was set at 200 r/min
and the speed being further reduced to 70 r/min followed by a
slow mixing speed of 40 r/min. The supernatant obtained
after 30 min of settling was subjected to turbidity analysis in
HACH 2100 N Turbidimeter.
1852 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
1.4. Settling velocity distribution curves
The settling characteristics of the suspension were examined by
the method reported by Hudson (1981). Four experimental runs
were conducted in duplicate. The samples were dosed with
1.6 mg/L of Guar gum, 1.5 mg/L of Xanthan gum and Locust bean
gum, and 1.75 mg/L of alum. The dosing of the coagulant is
decided based on preliminary studies done in laboratory. After
adjusting the pH to 8.5, the content of each jar was flash mixed
at a stirrer speed of 185 r/min for 5 min followed by stirring at
40 r/min for another 25 min in order to produce flocs. After the
mixing stopped, the turbidity of the suspension was measured
for samples drawn from a fixed depth of 2 cm below the liquid
surface at 1, 2, 4, 8, 16, 32 and 68 min. Necessary precautions were
taken to avoid any significant floc breakage during handling of
the suspension (Bratby, 1981).
1.5. Optimization of sludge volume index
The settling characteristic of a sludge is generally defined by the
sludge volume index (SVI) which is the volume occupied by 1 mg
of sludge in mL after 30 min of selling and is calculated by Eq. (1):
SVI ¼
1000 Â H30
H0X0
ð1Þ
where, H30 (mm) is the height of sludge after 30 min of settling,
H0 (mm) is the initial height of the slurry and X0 (mg/L) is the
initial solids concentration in the slurry.
SVI is measured by observing the volume of uniformly
mixed slurry after 30 min of settling in a glass cylinder (Dick
and Vesilind, 1969). The slurry from the flocculation test was
transferred to a 500 mL cylinder and was allowed to settle. The
volume of the sludge after 30 min of settling was recorded. The
lower the SVI the higher the fibre concentration in a unit
volume of recovered sludge. High fibre concentration in small
quantity sludge would ensure high fibre recovery and less
handling problems. The dose of flocculent, pH and mixing
speed of the flocculation experiment were optimised to achieve
the lowest volume of SVI.
The modelling and optimization studies were performed
using Design Expert 7 software. The experiments were
modelled using Box Behnken design and the design summary
is presented in Table 1. Analysis of variance was used to
graphically analyse the data and determine the interaction
between process variables and response. Dose, pH and mixing
speed were the independent variables used in the study. All
three are numeric factors and were coded as A, B and C,
respectively. Preliminary experiments were carried out to
determine the range of independent variables. The variables
were allotted with three specific values ranging from −1, 0 and
+1. The Design Expert 7 software determined the fit of the
polynomial model, expressed by coefficient of determination,
R2
. The statistical significance of the model was ensured by the
Fisher F-test (Fisher variation ratio). The selection or rejection
of model terms was done based on the P value (probability) with
a 95% confidence level. The interaction among the three factors
i.e., pH, flocculent dose and mixing speed with the response
ie., SVI are shown in three dimensional plots.
The first step of RSM requires the addition of appropriate
approximation, with the purpose of finding a true relation-
ship between the set of independent variables (factors)
and the dependent variable i.e., the response. According to
Bayraktar (2001), a model is upgraded by adding higher
order terms to the preliminary model when the linear model
is insufficient to explain the shape of the response surface.
Thus, the linear model is then explained by a quadratic
Fig. 1 – Structure of biopolymers, Guar gum (a), Locust bean gum (b) and Xanthan gum (c).
1853J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
equation, as defined in Eq. (2) (Adinarayana and Ellaiah,
2002; Bayraktar, 2001; Can et al., 2006; Montgomery, 2001):
y ¼ β0 þ
Xk
i¼1
βiXi þ
Xk
i¼1
βiiX2
i þ
Xk
i≤ j
Xk
j
βijXiXj þ ε ð2Þ
where, y is the response or dependent variable, i and j are
linear and quadratic coefficients respectively, β is the regression
coefficient, k is the number of factors studied and optimised in
the experiment and ε is the random error.
2. Results and discussion
2.1. Characteristics of the effluent
The characteristics of the synthetic effluent prepared for this
work were determined. The pH was 6.5 and contained both
organic and inorganic pollutants. The turbidity of 80.6 NTU was
considered high and must be reduced if the effluent had to
comply with discharge standard set by the Department of
Environment, Malaysia. The COD of the effluent at 156 mg/L
was lower than the Malaysian discharge standard of 200 mg/L.
However, the BOD5 of 41 mg/L was higher than the Malaysian
standard of 20 mg/L. The other parameters are as follows:
nitrate-N 1.29 mg/L, total nitrogen 20.3 mg/L, total organic
carbon 0.03 mg/L, phosphate 1.42 mg/L, alkalinity 21.1 mg/L,
and hardness 88.2 mg/L. The effluent also contained 16 mg/L of
calcium, 18.8 mg/L sodium, and 7.2 mg/L potassium. In this
study, the removal of turbidity, which indicates the separation
of reusable fibres has been analysed.
2.2. Physicochemical characterisation of sludge
The FT-IR spectra in Fig. 2 reveal the presence of different
functional groups in the paper, effluent and flocs produced by
Guar gum and alum. It can be concluded that a physiochemical
interaction took place among the cationic and active groups of
the flocculents and the wastes present in the water resulting in
the removal of the suspended particulate matters. A broad peak
at 3246.14 cm−1
is visible in the spectra, which represents the
OH stretching in the water. There is also a C_N stretch at
1636.33 cm−1
which shows the presence of nitrogenous groups
in the effluent. The effluent characterisation also shows that
considerable amount of nitrogen i.e., 20.3 mg/L of total nitrogen,
is present in the effluent. FT-IR study of the paper used to make
the effluent also shows a peak at 1640.41 cm−1
which clearly
shows that nitrogenous groups are present in the paper and is
the main source of nitrogenous groups in the effluent. The flocs
of Guar gum and alum also show the presence of C _ N stretch,
indicating that nitrogenous groups were removed from the
effluent. Relatively smaller peaks at 771.13 and 673.14 cm−1
in
the effluent indicate the presence of aromatic rings; similar
peaks are also observed in the FT-IR spectra of the paper.
Average peak at 615.47 cm−1
shows the presence of CCl in the
paper. Similar peaks at 560–830 cm−1
are also observed in
the flocs of Guar gum and alum, indicating that halides were
also removed from the effluent by the flocculents. It may be
concluded that some complex physical–chemical interactions
were responsible for the different components of effluent
getting attached onto coagulants, resulting in the turbidity
removal. The SEM micrographs for Guar gum flocs in Fig. 3 show
a good distribution of fibres in the flocs, which could be reused
in the paper making process. The flocs produced by alum are
somewhat less compact and the fibre distribution is not even.
Also the mesh produced by the fibres in the alum flocs are not
as well structured as those produced by Guar gum, hence it can
be inferred that the flocs produced by Guar gum are much
denser compared to the flocs produced by alum. Hence, in
addition to excellent particle recovery, Guar gum flocs appear to
be more suitable for recycling. Fig. 4 shows the size distribution
of the flocs. It can be observed from the graph that Guar gum
produces marginally higher number of large flocs (500–
2000 μm), followed by alum. The volume of large flocs formed
by Locust bean gum and Xanthan gum is almost similar.
Therefore, Guar gum performs slightly better than alum, Locust
bean gum and Xanthan gum.
2.3. Separation of fibres by biopolymers and alum
All the flocculents have distinct behaviour with regard to fibre
removal from the effluent. The mechanism of separation of
fibres from the effluent by biopolymers is distinctly different
from that of chemical flocculents. The chemical flocculents act
by destabilization of the colloidal particle through charge
neutralization. On the other hand, the biopolymers have no
charge of their own and act on the principle of polymer bridging
(Mishra and Bajpai, 2005). The mechanism of flocculation by
biopolymers depends mainly on the affinity of the polymer for
the suspended particulate matter, and flocculation essentially
becomes an adsorption phenomenon. At higher than optimal
concentration of the flocculent, repulsive energy develops
between the flocculent and suspended particulate particles
resulting in redispersion of the aggregated particles and disturbs
particle settling (Chan and Chiang, 1995; Mishra and Bajpai, 2005,
2006). That is why finding out the optimal flocculent concentra-
tion is so important.
The box-plot shows that in the case of Guar gum, dose of the
biopolymer is the determining factor for separation of fibre
(Fig. 5). The highest turbidity removal is obtained at a dose
of 1.5 mg/L and the removal decreases at higher doses. The
highest removal obtained by Guar gum is 78 NTU. That accounts
for 0.193% fibre or 3.86 mg/L of wastewater. The raw effluent
contained 4 mg/L fibres so it can be said that 96.5% of fibres
were recovered using Guar gum. The process is minimally
affected by pH variation and hence Guar gum can be used over a
wide range of effluent pH without affecting its efficiency.
Fibre separation by Xanthan gum is high at pH 7 and 12 but
lower at pH 5 and 9. Therefore, the pH of effluent does not
have a clear pattern over turbidity removal by Xanthan gum
and only specific pH values are suitable for the process. In the
Table 1 – Control factors and levels for Box–Behnken
experiments.
Factor Name Low
actual
High
actual
Central
values
A Dose (mg/L) 1.5 5 3.25
B pH 6 9 7.5
C Mixing speed (r/min) 185 200
1854 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
case of dose, no clear trend is observed for Xanthan gum.
However, a slightly higher removal is observed at 2 mg/L dose.
The turbidity removal at higher dose may be attributed to a
combined effect of all the design factors. Xanthan gum
recovered around 3.82 mg of fibres from a litre of effluent.
In the case of Locust bean gum, the turbidity removal is
highest at lower pH levels and decreases as the effluent
becomes alkaline. Thus it is suitable only for the treatment of
acidic effluent. The dose of Locust bean gum has little effect
on the turbidity removal; however a small increase is observed
Transmittance(%)
4000 3500 3000 2500 2000 1500 1000 500
Wavenumber (cm-1
)
Paper mill effluent
Guar gum powder
Guar gum floc
Paper
Alum floc
Fig. 2 – FT-IR spectra of paper mill effluent, Guar gum powder, paper, Guar gum floc, and alum floc.
Fig. 3 – SEM images of flocs produced by (a) Guar gum (coagulant dose 1.5 mg/L, mixing speed 185 r/min, pH 7, pulp concentration
0.2%, temperature 25°C and zeta potential −0.0146 mV); (b) alum (coagulant dose 1.75 g/L, mixing speed 185 r/min, pH 7, pulp
concentration 0.2%, temperature 25°C and zeta potential −1.41 mV).
1855J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
as the dose increases. Locust bean gum recovers 0.193% of fibres
the same as that recovered by Guar gum, however the drawback
of using Locust bean gum is that it works best only under acidic
condition as seen from the box plot.
Removal of turbidity by alum is influenced by the pH. The
removal efficiency decreases as the effluent becomes alkaline.
Thus, alum works better under acidic condition and at higher
working pH, the solution becomes near neutral thus affecting
the flocculating capability of alum. This is also supported by the
fact that at higher working pH, the zeta potential of the alum
treated effluent is highly negative, −19.3 mV, which means
re-stabilization of colloids and consequently less floc formation.
However, at lower working pH i.e., at pH 5 and 7, the zeta
potential is found to be 0.557 and −0.627 mV, which indicates
destabilization and charge neutralization of colloidal particu-
late matters leading to better floc formation. The dose of alum
has considerable effect on turbidity removal. The removal is
highest at 1.5 mg/L and decreases after that. Therefore, a small
dose of alum is effective for turbidity removal.
Alum showed the highest turbidity removal among all the
flocculents studied. Among the biopolymers, Guar gum and
Locust bean gum showed the highest turbidity removal
followed by Xanthan gum. As mentioned earlier, the addition
of alum made the water acidic and traces of alum in the treated
water are not suitable for disposal. However, the biopolymers
did not affect the pH of the effluent. From the aspect of
recycling, any change in pH caused by alum has to be adjusted
whilst this does not apply to Guar gum. Guar gum would not
affect the pH and likely to save the additional cost of pH
adjustment in the process.
2.4. Effect of Guar gum dose on separation of fibres
Since Guar gum was the most effective flocculent, a set of
experiments were conducted to determine the optimum dosage
for turbidity removal, and the results are shown in Fig. 6. On
increasing the dose from 1.5 mg/L, the turbidity removal
increased and reached a maximum at a dose of 1.7 mg/L. Beyond
that, the turbidity removal decreased although a slight increase
was observed at 5 mg/L. This indicates the resuspension of solids
at higher concentration of biopolymer due to increase in
repulsion between the flocculent and the pulp fibres (Mishra
and Bajpai, 2005).
2.5. Flocculation studies
2.5.1. Optimization of SVI
The results of analysis of variance for response surface reduced
quadratic are presented in Table 2. The following second order
polynomial equation in terms of actual factors was obtained for
SVI for Guar gum:
SVI ¼ −36:62349 þ 7:60857dose þ 4:95500pH
þ 0:038833mixing speed−1:12  dose  pH: ð4Þ
Analysis of variance is an important tool for testing the
significance of a model. It is a statistical test for comparing the
means of several datasets (Sen and Swaminathan, 2004). In a
regression analysis, analysis of variance determines the impact
of independent variables on the dependent variables. As shown
in Table 2, the analysis of variance of the regression model
showed that a quadratic model was suitable for prediction of
SVI, as is evident from the Fisher's F-Test (Fmodel = 20.981), with
a very high low probability value (P model > F = 0.0001), as
suggested by Liu et al. (2004). There is only a 0.01% chance that a
model value of this magnitude can occur due to noise. The
accuracy of prediction of response value by a model can be
measured by the predicted R2
. For the model to be sufficient, a
difference of no more than 0.20 should be there between
predicted and adjusted R2
values. In the case of turbidity
removal, the predicted R2
value is 0.657, which is within
reasonable agreement with the adjusted R2
value of 0.833. A
signal to noise ratio of 4 or more is preferable and is indicative of
adequate precision, which is a measure of range of predicted
response relative to the associated error (Aghamohammadi et
al., 2007; Mason et al., 2003). The ratio of 20.94, in the case of SVI
indicates adequate signal. The error expressed as a percentage
of the mean gives the coefficient of variation for this model.
The response surface for SVI due to the addition of Guar
gum is shown in Fig. 7. The contour plot implies that SVI
increases with the increase in dose of the biopolymer. The
more compact the sludge is, the easier it is to handle and
dispose. Therefore the aim in this study is to reduce the SVI.
Here we can see that the sludge is more compact at lower
operating pH and at low coagulant dose.
2.5.2. Process optimization and model validation
Optimization of process parameters was performed for opti-
mum turbidity removal by a multiple response method called
desirability function in Design Expert 7. The goal is to minimise
SVI performance by Guar gum. To achieve maximum desirabil-
ity of SVI for Guar gum, mixing speed was set at 203 r/min, the
pH was set at neutral and the dose was maintained at the
lowest value of 1.5 mg/L, keeping in mind environmental
sustainability and economic constraints. At the optimum
conditions the predicted SVI value was 5.632 mL/g at a
desirability of 0.839. An SVI value of 5.428 mL/g was obtained
from confirmatory experiment. It can be concluded that the
generated model is an adequate prediction of SVI with relatively
minor error of 3.62%.
10 100 1000
0
1
2
3
4
5
Volume(%)
Size (μm)
Volume Alum
Volume Guar gum
Volume LBG
Volume XG
Fig. 4 – Particle size distribution of flocs after coagulation.
1856 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
75.0
75.5
76.0
76.5
77.0
77.5
78.0
Turbidity(NTU)
Xanthan Gum
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
77.0
77.2
77.4
77.6
77.8
78.0
78.2
78.4
78.6
78.8
79.0
79.2Turbidity(NTU)
Guar Gum
25%
75%50%95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
76.5
77.0
77.5
78.0
78.5
79.0
Turbidity(NTU)
Locust Bean Gum
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
78.2
78.4
78.6
78.8
79.0
79.2
79.4
79.6
79.8
80.0
80.2
80.4
Turbidity(NTU)
Alum
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
1 1.5 1.75 2
77.0
77.2
77.4
77.6
77.8
78.0
78.2
78.4
78.6
78.8
79.0
79.2
Guar Gum
Turbidity(NTU)
Dose (mg/L)
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
1 1.5 1.75 2
75.0
75.5
76.0
76.5
77.0
77.5
78.0
Dose (mg/L)
Turbidity(NTU)
Xanthan Gum
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
1 1.5 1.75 2
76.5
77.0
77.5
78.0
78.5
79.0 Locust Bean Gum
Dose (mg/L)
Turbidity(NTU)
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
25%
75%
50%
95%
5%
1 1.5 1.75 2
78.2
78.4
78.6
78.8
79.0
79.2
79.4
79.6
79.8
80.0
80.2
80.4
Dose (gm/L)
Turbidity(NTU)
Alum
pH
pH
5 7 9 12
5 7 9 12
5 7 9 12
pH
5 7 9 12
pH
Fig. 5 – Variation in turbidity removal by flocculents at different dosages and pH values. The box–whisker plot represents
maximum score, 75th percentile (upper quartile), median, 25th percentile (upper quartile) and minimum score.
1857J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
2.6. Settling velocity distribution curves
The flocculating effect of Guar gum, Xanthan gum, Locust
bean gum and alum are illustrated by SVDCs which are
generated by plotting ‘percent turbidity remaining’ directly
against the corresponding settling velocities (Table 3 and
Fig. 8). Samples were drawn at the stated time intervals of 1, 2,
4, 8, 16, 32 and 64 min at the corresponding settling velocities
of 4, 2, 1, 0.5, 0.25, 0.125, and 0.0625 cm/min. The raw water
turbidity remaining at the depth of sampling can be expressed
as the ratio of the measured turbidity of the samples
withdrawn at the stated time intervals to the initial effluent
turbidity (80.6 NTU). The ratio or percent of raw water
turbidity remaining therefore describes the proportion of the
raw water turbidity that settles down at a rate equal to or less
than the corresponding settling velocity.
It is evident from Fig. 8 that at any of the settling velocities,
alum settles at the highest percentage of effluent turbidity
followed by Guar gum, Xanthan gum and Locust bean gum. At
0.5 cm/min settling velocity, 97.46% of effluent turbidity can
be removed by alum. However, the performances of Guar
gum, Xanthan gum and Locust bean gum are as good as alum,
which is a conventional chemical coagulant. Guar gum
Xanthan gum and Locust bean gum were able to achieve
94.68%, 92.39% and 92.46% turbidity removal respectively, at a
settling velocity of 0.5 cm/min. It thus proves their efficacy
for application as an alternative to chemical coagulants.
However, Guar gum performed the best among the three
biopolymers.
3. Conclusions
This work presents the performance of three biopolymers and
alum for the removal and recovery of pulp fibres from paper
mill effluent. Alum showed the highest turbidity removal of
97.46%, but in the process, turned the water acidic. This would
entail additional treatment cost to restore the pH of any
recycled pulp. Moreover, the use of alum for effluent
treatment is controversial due to the possible impact of
aluminium in the recycled water on Alzheimer disease (Pal
et al., 2011). Guar gum and Locust bean gum recovered
3.86 mg/L of fibre and Xanthan gum recovered 3.82 mg/L.
Guar gum was found be the most effective biopolymer for
removal and recovery of pulp fibre. Strong hydrophilic
character of Guar gum reduces the time required for hydra-
tion of fibres so that excellent paper sheet can be produced.
0 2 4 6 8 10 12 14 16
76.0
76.5
77.0
77.5
78.0
78.5
Turbidityremoval(NTU)
Dose (mg/L)
Fig. 6 – Turbidity removal with variation of dose.
Table 2 – Statistical models obtained from the analysis of variance for SVI.
Source Sum of squares df Mean square F value P-value
Model 83.761 4 20.940 20.981 <0.0001 Significant
A (dose) 15.346 1 15.346 15.375 0.002
B (pH) 31.126 1 31.126 31.186 0.0001
C (mixing speed) 2.714 1 2.714 2.720 0.125
AB 34.574 1 34.574 34.641 <0.0001
Residual 11.977 12 0.998
Lack of fit 9.903 8 1.238 2.388 0.2088 Not significant
Pure error 2.074 4 0.518
Cor total 95.738 16
Std. dev. 0.999 R-squared 0.875
Mean 5.734 Adj R-squared 0.833
C.V. % 17.424 Pred R-squared 0.657
Press 32.870 Adeq precision 18.134
1858 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
Furthermore, by adhering to the fibres, Guar gum improves
the paper quality such as smoothness, fold resistance, and
increased wet strength (Whistler Roy, 1954). Statistical design
exhibited the influence of significant design parameters such
as effluent pH, mixing speed and coagulant dose on the SVI
through a quadratic model. SEM micrographs established that
Guar gum is more effective than alum in forming dense flocs
and has a superior floc structure. Thus using Guar gum to
treat paper mill effluent not only produces lower sludge
volume but also yields recyclable fibres. Treating the effluent
with alum may result in inferior paper formation and the
resultant water will have traces of alum which would be
harmful when discharged to natural water bodies. Since
Guar gum is biodegradable (Prasad et al., 1998), non-toxic
(Mukherjee et al., 2013; Sen Gupta and Ako, 2005) and a
common sizing chemical in a paper mill, it can replace alum
in recovery of reusable fibres from the effluent. From an
economic point of view, compared to alum, the amount of
biopolymers required for flocculation was only 1/100th of
alum and going by the current market prices, the studied
biopolymers such as Guar gum will cost only 1/80th of the
price of alum. For treating one million gallon of wastewater,
1.3 USD worth Guar gum (at 1.7 mg/L concentration) and
87 USD worth alum (at 1 g/L concentration) will be required.
Acknowledgments
The authors acknowledge the funding provided by University
of Malaya, Kuala Lumpur (nos. PV009-2012A and UMC/HIR/
MOHE/ENG/13) that helped carry out this research.
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Table 3 – Settling velocity vs. measured turbidity at different time intervals and percent turbidities remaining.
Time
(min)
Settling velocity
(cm/min)
Measured turbidity
(NTU)
Percent turbidity remaining
(NTU)
Guar
gum
Locust bean
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Xanthan
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Alum Guar
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Locust bean
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Xanthan
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Alum
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2 2 6.55 14.4 10.8 5.85 8.13 17.87 13.39 7.25
4 1 6.25 7.04 6.39 5.12 7.75 8.73 7.92 6.35
8 0.5 4.29 6.08 6.14 2.05 5.32 7.54 7.61 2.54
16 0.25 3.93 4.55 3.9 1.94 4.88 5.64 4.83 2.41
32 0.125 2.61 3.99 3.34 1.15 3.24 4.95 4.14 1.43
64 0.0625 1.64 2.68 3.17 0.743 2.03 3.32 3.93 0.92
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0
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50
Percentturbidityremaining(%)
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Locust Bean Gum
Xanthan Gum
Alum
Fig. 8 – Settling velocity distribution curves.
Design-Expert® Software
SVI
13.01
2.47
X1 = A: Dose
X2 = B: pH
Actual Factor
C: Mixing Speed = 200.00
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4.13
5.00
6.00
6.75
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8.25
9.00
2
5
8
11
14
SVI
A: DoseB: pH
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1859J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
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1860 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0

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A comparative study of biopolymers and alum in the separation and recovery of pulp fibres jesc

  • 1. A comparative study of biopolymers and alum in the separation and recovery of pulp fibres from paper mill effluent by flocculation Sumona Mukherjee1 , Soumyadeep Mukhopadhyay2 , Agamuthu Pariatamby1 , Mohd. Ali Hashim2,⁎, Jaya Narayan Sahu2,4 , Bhaskar Sen Gupta3 1. Institute of Biological Sciences, University of Malaya, 50603 Kuala Lumpur, Malaysia. E-mail: sumona_m@ymail.com 2. Department of Chemical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia 3. School of Planning, Architecture and Civil Engineering, Queen's University Belfast, David Keir Building, Belfast BT9 5AG, UK 4. Department of Petroleum and Chemical Engineering, Faculty of Engineering, Institute Teknologi Brunei, Tungku Gadong, Brunei Darussalam A R T I C L E I N F O A B S T R A C T Article history: Received 22 October 2013 Revised 23 January 2014 Accepted 27 January 2014 Available online 9 July 2014 Recovery of cellulose fibres from paper mill effluent has been studied using common polysaccharides or biopolymers such as Guar gum, Xanthan gum and Locust bean gum as flocculent. Guar gum is commonly used in sizing paper and routinely used in paper making. The results have been compared with the performance of alum, which is a common coagulant and a key ingredient of the paper industry. Guar gum recovered about 3.86 mg/L of fibre and was most effective among the biopolymers. Settling velocity distribution curves demonstrated that Guar gum was able to settle the fibres faster than the other biopolymers; however, alum displayed the highest particle removal rate than all the biopolymers at any of the settling velocities. Alum, Guar gum, Xanthan gum and Locust bean gum removed 97.46%, 94.68%, 92.39% and 92.46% turbidity of raw effluent at a settling velocity of 0.5 cm/min, respectively. The conditions for obtaining the lowest sludge volume index such as pH, dose and mixing speed were optimised for guar gum which was the most effective among the biopolymers. Response surface methodology was used to design all experiments, and an optimum operational setting was proposed. The test results indicate similar performance of alum and Guar gum in terms of floc settling velocities and sludge volume index. Since Guar gum is a plant derived natural substance, it is environmentally benign and offers a green treatment option to the paper mills for pulp recycling. © 2014 The Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. Keywords: Biopolymer Recovery of fibres Guar gum Flocculation Paper industry Introduction Converting wood into paper is a complicated process in addition to being energy and resource intensive (Byström and Lönnstedt, 1997). A very high volume of water is required in the various processing steps, resulting in high volume of effluent. The principal polluting steps in the entire process are pulping, pulp washing, screening, washing, bleaching, paper making and coating (Ince et al., 2011). Treatment and disposal of the large quantity of generated sludge is a big challenge for the paper mill industry. The sludge consists of a significant quantity of fibres, sizing chemicals and fillers (Hashim and Sen Gupta, 1998). A significant volume of fine fibres is lost at different stages of the wet end of the paper production. Through existing facilities, much of the fibre is recovered in the different process; however, the total amount of fibre lost is substantial. Therefore, reclaiming the fibre J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0 ⁎ Corresponding author. E-mail: alihashim@um.edu.my (Mohd. Ali Hashim). http://dx.doi.org/10.1016/j.jes.2014.06.029 1001-0742/© 2014 The Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. Available online at www.sciencedirect.com ScienceDirect www.journals.elsevier.com/journal-of-environmental-sciences
  • 2. content of the sludge would significantly reduce the sludge volume (Scott and Smith, 1995). Conventional equipment like screens, cleaners or wet air oxidation have been used to separate fibre from the sludge (Wiegand, 1993). The most common technique for reclaiming fibre from sludge is to recycle primary sludge back into the fibre processing system of the mill which is commonly used by recycled paper-board mills and manufactures of bleached and unbleached pulp and paper (Ochoa de Alda, 2008). Some systems utilize sludge from the primary clarification of the effluent that contains higher amounts of fibre. However, recovered fibre sometimes loses its characteristics and becomes shorter in length and brittle; thus reducing the strength of the paper and other commercial attributes (Ochoa de Alda, 2006). Therefore, care must be taken so that recycled fibre does not affect the overall quality of the finished paper and reduce its market price. Flocculation is a separation process which is widely used in paper mills for both paper making and effluent treatment. Flocculation can also be used for recovery of fibres from paper mill effluent. Traditionally, chemical coagulants such as ferric chloride, alumini- um chloride, potassium alum and other polyelectrolytes are used for coagulation and flocculation process. However studies have shown that alum and other chemical coagulants reduce the bonding capability of the fibres when they are recycled (Guest and Voss, 1983). Wastewater treatment by natural polymers is being increas- ingly advocated in recent years. The biopolymers which are being currently studied for industrial wastewater treatment are chitosan (Guibal and Roussy, 2007), vegetable tannin (Özacar and Şengil, 2003), Cassia javahikai seed gum (Sanghi et al., 2006b), okra gum (Agarwal et al., 2003) and Ipomea dasysperma seed gum (Sanghi et al., 2006a). Guar gum is known to be used in potable water treatment and in food processing industry (Sen Gupta and Ako, 2005). These biopolymers are renewable resources, biodegradable and non-toxic for the aquatic organisms. Also secondary pollution due to accidental excess of biopolymer can be avoided. In the present study, three polysaccharides (biopolymers) have been used as flocculents for separation of pulp fibres. Their efficiency has been compared to alum, which is a known chemical flocculent. The selected biopolymers viz. Guar gum, Locust bean gum and Xanthan gum are non-toxic, biodegradable and widely available (Levy et al., 1995). Guar gum is also a sizing additive commonly used in paper industry (Whistler Roy, 1954). Sludge volume index (SVI) is a common parameter used for studying the settling characteristics of flocs. SVI establishes a functional relationship between settling velocity and suspended solids concentration (Koopman and Cadee, 1983) which is an important requirement for designing the capacity of a secondary clarifier's capacity. Dose, pH and mixing speed are the design parameters that were optimised to obtain the lowest SVI for the most effective flocculent. The floc settling rate at different pH values and for different flocculents was studied and the data from experimental runs were used to generate the settling velocity distribution curves (SDVC). 1. Methodology 1.1. Coagulants The effluent was treated with one chemical coagulant and three biopolymers viz. plant origin Guar gum and Locust bean gum, and bacterial origin Xanthan gum. Guar gum is produced by grinding the endosperm of Guar beans and is a straight chain galactomannan that has galactose on every other mannose unit. Locust bean gum is the extract from seeds of carob tree. Locust bean gum is also a galactomannan with galactose and mannose units linked by glycosidic linkages. Xanthan gum is polysaccharide secreted by bacterium Xanthomonas campestris. The structure of all the three biopolymers is shown in Fig. 1. The polymers used for the experiments were of food grade. The inorganic chemical coagulant used is analytical grade hydrated potassium alumin- ium sulphate (alum) with chemical formula KAl(SO4)2·12H2O. A stock solution of concentration 1 g/L was prepared for all the biopolymers. In the case of the biopolymers, the powdered polymer was slowly added to distilled water and the beaker containing the water was slowly shaken. This ensured an evenly wetted solution. For the biopolymers, fresh solutions were prepared after every 12 hr to avoid growth of moulds. 1.2. Effluent and its characterisation Synthetic paper mill effluent stock solution was prepared in the laboratory by mixing 2 g of ordinary tissue paper in 1 L distilled water following the method reported by Hashim and Sen Gupta (1998). The stock solution was diluted 10 times to perform further experiments. No chemicals were added to the diluted slurry and it was prepared fresh for each set of experiment to avoid bacterial degradation. The effluent was analysed for various physico-chemical parameters, namely, total dissolved solids (TDS), total alkalinity (TA), total organic carbon (TOC), hardness, total nitrogen and phosphorus using standard methods (APHA, 1998). The COD was analysed using a standard dichromate closed reflux method. The concentra- tion of heavy metals, such as sodium, potassium, iron and calcium were measured using inductively coupled plasma optical emission spectrometry (Optima 7000 with Autosampler S10, PerkinElmer, USA). The experiments were carried out in duplicate under identical conditions. Functional groups present in Guar gum, effluent and flocs were characterised by Fourier transform infra red (FT-IR) spectra (Bruker Vertex 70/70 V spectrophotometer). 1.3. Comparison of different biopolymers A jar test apparatus (Phipps and Bird PB-900 Programmable Jar Tester) was used for the flocculation studies with Guar gum, Xanthan gum and Locust bean gum and alum. These were tested for the separation efficiency of fibres from the effluent. The tests were conducted in 500 mL glass beakers; the pH was adjusted using HCl or NaOH. The mixing was carried out in jar test apparatus in three phases. In the first phase the stirring paddles were operated at maximum speed (flash mixing) for 5 min. Dosing of the flocculents was done as close to the hub of the propeller as possible, 2 min after beginning of flash mixing and the flash mixing was continued for another 3 min. The speed of the propeller was reduced in two phases of 10 min each. There were two set mixing designs used in the study. In one set the flash mixing speed was kept at 185 r/min and the speed was subsequently reduced to 60 r/min followed by 40 r/min. In the second mixing design the flash mixing speed was set at 200 r/min and the speed being further reduced to 70 r/min followed by a slow mixing speed of 40 r/min. The supernatant obtained after 30 min of settling was subjected to turbidity analysis in HACH 2100 N Turbidimeter. 1852 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 3. 1.4. Settling velocity distribution curves The settling characteristics of the suspension were examined by the method reported by Hudson (1981). Four experimental runs were conducted in duplicate. The samples were dosed with 1.6 mg/L of Guar gum, 1.5 mg/L of Xanthan gum and Locust bean gum, and 1.75 mg/L of alum. The dosing of the coagulant is decided based on preliminary studies done in laboratory. After adjusting the pH to 8.5, the content of each jar was flash mixed at a stirrer speed of 185 r/min for 5 min followed by stirring at 40 r/min for another 25 min in order to produce flocs. After the mixing stopped, the turbidity of the suspension was measured for samples drawn from a fixed depth of 2 cm below the liquid surface at 1, 2, 4, 8, 16, 32 and 68 min. Necessary precautions were taken to avoid any significant floc breakage during handling of the suspension (Bratby, 1981). 1.5. Optimization of sludge volume index The settling characteristic of a sludge is generally defined by the sludge volume index (SVI) which is the volume occupied by 1 mg of sludge in mL after 30 min of selling and is calculated by Eq. (1): SVI ¼ 1000 Â H30 H0X0 ð1Þ where, H30 (mm) is the height of sludge after 30 min of settling, H0 (mm) is the initial height of the slurry and X0 (mg/L) is the initial solids concentration in the slurry. SVI is measured by observing the volume of uniformly mixed slurry after 30 min of settling in a glass cylinder (Dick and Vesilind, 1969). The slurry from the flocculation test was transferred to a 500 mL cylinder and was allowed to settle. The volume of the sludge after 30 min of settling was recorded. The lower the SVI the higher the fibre concentration in a unit volume of recovered sludge. High fibre concentration in small quantity sludge would ensure high fibre recovery and less handling problems. The dose of flocculent, pH and mixing speed of the flocculation experiment were optimised to achieve the lowest volume of SVI. The modelling and optimization studies were performed using Design Expert 7 software. The experiments were modelled using Box Behnken design and the design summary is presented in Table 1. Analysis of variance was used to graphically analyse the data and determine the interaction between process variables and response. Dose, pH and mixing speed were the independent variables used in the study. All three are numeric factors and were coded as A, B and C, respectively. Preliminary experiments were carried out to determine the range of independent variables. The variables were allotted with three specific values ranging from −1, 0 and +1. The Design Expert 7 software determined the fit of the polynomial model, expressed by coefficient of determination, R2 . The statistical significance of the model was ensured by the Fisher F-test (Fisher variation ratio). The selection or rejection of model terms was done based on the P value (probability) with a 95% confidence level. The interaction among the three factors i.e., pH, flocculent dose and mixing speed with the response ie., SVI are shown in three dimensional plots. The first step of RSM requires the addition of appropriate approximation, with the purpose of finding a true relation- ship between the set of independent variables (factors) and the dependent variable i.e., the response. According to Bayraktar (2001), a model is upgraded by adding higher order terms to the preliminary model when the linear model is insufficient to explain the shape of the response surface. Thus, the linear model is then explained by a quadratic Fig. 1 – Structure of biopolymers, Guar gum (a), Locust bean gum (b) and Xanthan gum (c). 1853J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 4. equation, as defined in Eq. (2) (Adinarayana and Ellaiah, 2002; Bayraktar, 2001; Can et al., 2006; Montgomery, 2001): y ¼ β0 þ Xk i¼1 βiXi þ Xk i¼1 βiiX2 i þ Xk i≤ j Xk j βijXiXj þ ε ð2Þ where, y is the response or dependent variable, i and j are linear and quadratic coefficients respectively, β is the regression coefficient, k is the number of factors studied and optimised in the experiment and ε is the random error. 2. Results and discussion 2.1. Characteristics of the effluent The characteristics of the synthetic effluent prepared for this work were determined. The pH was 6.5 and contained both organic and inorganic pollutants. The turbidity of 80.6 NTU was considered high and must be reduced if the effluent had to comply with discharge standard set by the Department of Environment, Malaysia. The COD of the effluent at 156 mg/L was lower than the Malaysian discharge standard of 200 mg/L. However, the BOD5 of 41 mg/L was higher than the Malaysian standard of 20 mg/L. The other parameters are as follows: nitrate-N 1.29 mg/L, total nitrogen 20.3 mg/L, total organic carbon 0.03 mg/L, phosphate 1.42 mg/L, alkalinity 21.1 mg/L, and hardness 88.2 mg/L. The effluent also contained 16 mg/L of calcium, 18.8 mg/L sodium, and 7.2 mg/L potassium. In this study, the removal of turbidity, which indicates the separation of reusable fibres has been analysed. 2.2. Physicochemical characterisation of sludge The FT-IR spectra in Fig. 2 reveal the presence of different functional groups in the paper, effluent and flocs produced by Guar gum and alum. It can be concluded that a physiochemical interaction took place among the cationic and active groups of the flocculents and the wastes present in the water resulting in the removal of the suspended particulate matters. A broad peak at 3246.14 cm−1 is visible in the spectra, which represents the OH stretching in the water. There is also a C_N stretch at 1636.33 cm−1 which shows the presence of nitrogenous groups in the effluent. The effluent characterisation also shows that considerable amount of nitrogen i.e., 20.3 mg/L of total nitrogen, is present in the effluent. FT-IR study of the paper used to make the effluent also shows a peak at 1640.41 cm−1 which clearly shows that nitrogenous groups are present in the paper and is the main source of nitrogenous groups in the effluent. The flocs of Guar gum and alum also show the presence of C _ N stretch, indicating that nitrogenous groups were removed from the effluent. Relatively smaller peaks at 771.13 and 673.14 cm−1 in the effluent indicate the presence of aromatic rings; similar peaks are also observed in the FT-IR spectra of the paper. Average peak at 615.47 cm−1 shows the presence of CCl in the paper. Similar peaks at 560–830 cm−1 are also observed in the flocs of Guar gum and alum, indicating that halides were also removed from the effluent by the flocculents. It may be concluded that some complex physical–chemical interactions were responsible for the different components of effluent getting attached onto coagulants, resulting in the turbidity removal. The SEM micrographs for Guar gum flocs in Fig. 3 show a good distribution of fibres in the flocs, which could be reused in the paper making process. The flocs produced by alum are somewhat less compact and the fibre distribution is not even. Also the mesh produced by the fibres in the alum flocs are not as well structured as those produced by Guar gum, hence it can be inferred that the flocs produced by Guar gum are much denser compared to the flocs produced by alum. Hence, in addition to excellent particle recovery, Guar gum flocs appear to be more suitable for recycling. Fig. 4 shows the size distribution of the flocs. It can be observed from the graph that Guar gum produces marginally higher number of large flocs (500– 2000 μm), followed by alum. The volume of large flocs formed by Locust bean gum and Xanthan gum is almost similar. Therefore, Guar gum performs slightly better than alum, Locust bean gum and Xanthan gum. 2.3. Separation of fibres by biopolymers and alum All the flocculents have distinct behaviour with regard to fibre removal from the effluent. The mechanism of separation of fibres from the effluent by biopolymers is distinctly different from that of chemical flocculents. The chemical flocculents act by destabilization of the colloidal particle through charge neutralization. On the other hand, the biopolymers have no charge of their own and act on the principle of polymer bridging (Mishra and Bajpai, 2005). The mechanism of flocculation by biopolymers depends mainly on the affinity of the polymer for the suspended particulate matter, and flocculation essentially becomes an adsorption phenomenon. At higher than optimal concentration of the flocculent, repulsive energy develops between the flocculent and suspended particulate particles resulting in redispersion of the aggregated particles and disturbs particle settling (Chan and Chiang, 1995; Mishra and Bajpai, 2005, 2006). That is why finding out the optimal flocculent concentra- tion is so important. The box-plot shows that in the case of Guar gum, dose of the biopolymer is the determining factor for separation of fibre (Fig. 5). The highest turbidity removal is obtained at a dose of 1.5 mg/L and the removal decreases at higher doses. The highest removal obtained by Guar gum is 78 NTU. That accounts for 0.193% fibre or 3.86 mg/L of wastewater. The raw effluent contained 4 mg/L fibres so it can be said that 96.5% of fibres were recovered using Guar gum. The process is minimally affected by pH variation and hence Guar gum can be used over a wide range of effluent pH without affecting its efficiency. Fibre separation by Xanthan gum is high at pH 7 and 12 but lower at pH 5 and 9. Therefore, the pH of effluent does not have a clear pattern over turbidity removal by Xanthan gum and only specific pH values are suitable for the process. In the Table 1 – Control factors and levels for Box–Behnken experiments. Factor Name Low actual High actual Central values A Dose (mg/L) 1.5 5 3.25 B pH 6 9 7.5 C Mixing speed (r/min) 185 200 1854 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 5. case of dose, no clear trend is observed for Xanthan gum. However, a slightly higher removal is observed at 2 mg/L dose. The turbidity removal at higher dose may be attributed to a combined effect of all the design factors. Xanthan gum recovered around 3.82 mg of fibres from a litre of effluent. In the case of Locust bean gum, the turbidity removal is highest at lower pH levels and decreases as the effluent becomes alkaline. Thus it is suitable only for the treatment of acidic effluent. The dose of Locust bean gum has little effect on the turbidity removal; however a small increase is observed Transmittance(%) 4000 3500 3000 2500 2000 1500 1000 500 Wavenumber (cm-1 ) Paper mill effluent Guar gum powder Guar gum floc Paper Alum floc Fig. 2 – FT-IR spectra of paper mill effluent, Guar gum powder, paper, Guar gum floc, and alum floc. Fig. 3 – SEM images of flocs produced by (a) Guar gum (coagulant dose 1.5 mg/L, mixing speed 185 r/min, pH 7, pulp concentration 0.2%, temperature 25°C and zeta potential −0.0146 mV); (b) alum (coagulant dose 1.75 g/L, mixing speed 185 r/min, pH 7, pulp concentration 0.2%, temperature 25°C and zeta potential −1.41 mV). 1855J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 6. as the dose increases. Locust bean gum recovers 0.193% of fibres the same as that recovered by Guar gum, however the drawback of using Locust bean gum is that it works best only under acidic condition as seen from the box plot. Removal of turbidity by alum is influenced by the pH. The removal efficiency decreases as the effluent becomes alkaline. Thus, alum works better under acidic condition and at higher working pH, the solution becomes near neutral thus affecting the flocculating capability of alum. This is also supported by the fact that at higher working pH, the zeta potential of the alum treated effluent is highly negative, −19.3 mV, which means re-stabilization of colloids and consequently less floc formation. However, at lower working pH i.e., at pH 5 and 7, the zeta potential is found to be 0.557 and −0.627 mV, which indicates destabilization and charge neutralization of colloidal particu- late matters leading to better floc formation. The dose of alum has considerable effect on turbidity removal. The removal is highest at 1.5 mg/L and decreases after that. Therefore, a small dose of alum is effective for turbidity removal. Alum showed the highest turbidity removal among all the flocculents studied. Among the biopolymers, Guar gum and Locust bean gum showed the highest turbidity removal followed by Xanthan gum. As mentioned earlier, the addition of alum made the water acidic and traces of alum in the treated water are not suitable for disposal. However, the biopolymers did not affect the pH of the effluent. From the aspect of recycling, any change in pH caused by alum has to be adjusted whilst this does not apply to Guar gum. Guar gum would not affect the pH and likely to save the additional cost of pH adjustment in the process. 2.4. Effect of Guar gum dose on separation of fibres Since Guar gum was the most effective flocculent, a set of experiments were conducted to determine the optimum dosage for turbidity removal, and the results are shown in Fig. 6. On increasing the dose from 1.5 mg/L, the turbidity removal increased and reached a maximum at a dose of 1.7 mg/L. Beyond that, the turbidity removal decreased although a slight increase was observed at 5 mg/L. This indicates the resuspension of solids at higher concentration of biopolymer due to increase in repulsion between the flocculent and the pulp fibres (Mishra and Bajpai, 2005). 2.5. Flocculation studies 2.5.1. Optimization of SVI The results of analysis of variance for response surface reduced quadratic are presented in Table 2. The following second order polynomial equation in terms of actual factors was obtained for SVI for Guar gum: SVI ¼ −36:62349 þ 7:60857dose þ 4:95500pH þ 0:038833mixing speed−1:12  dose  pH: ð4Þ Analysis of variance is an important tool for testing the significance of a model. It is a statistical test for comparing the means of several datasets (Sen and Swaminathan, 2004). In a regression analysis, analysis of variance determines the impact of independent variables on the dependent variables. As shown in Table 2, the analysis of variance of the regression model showed that a quadratic model was suitable for prediction of SVI, as is evident from the Fisher's F-Test (Fmodel = 20.981), with a very high low probability value (P model > F = 0.0001), as suggested by Liu et al. (2004). There is only a 0.01% chance that a model value of this magnitude can occur due to noise. The accuracy of prediction of response value by a model can be measured by the predicted R2 . For the model to be sufficient, a difference of no more than 0.20 should be there between predicted and adjusted R2 values. In the case of turbidity removal, the predicted R2 value is 0.657, which is within reasonable agreement with the adjusted R2 value of 0.833. A signal to noise ratio of 4 or more is preferable and is indicative of adequate precision, which is a measure of range of predicted response relative to the associated error (Aghamohammadi et al., 2007; Mason et al., 2003). The ratio of 20.94, in the case of SVI indicates adequate signal. The error expressed as a percentage of the mean gives the coefficient of variation for this model. The response surface for SVI due to the addition of Guar gum is shown in Fig. 7. The contour plot implies that SVI increases with the increase in dose of the biopolymer. The more compact the sludge is, the easier it is to handle and dispose. Therefore the aim in this study is to reduce the SVI. Here we can see that the sludge is more compact at lower operating pH and at low coagulant dose. 2.5.2. Process optimization and model validation Optimization of process parameters was performed for opti- mum turbidity removal by a multiple response method called desirability function in Design Expert 7. The goal is to minimise SVI performance by Guar gum. To achieve maximum desirabil- ity of SVI for Guar gum, mixing speed was set at 203 r/min, the pH was set at neutral and the dose was maintained at the lowest value of 1.5 mg/L, keeping in mind environmental sustainability and economic constraints. At the optimum conditions the predicted SVI value was 5.632 mL/g at a desirability of 0.839. An SVI value of 5.428 mL/g was obtained from confirmatory experiment. It can be concluded that the generated model is an adequate prediction of SVI with relatively minor error of 3.62%. 10 100 1000 0 1 2 3 4 5 Volume(%) Size (μm) Volume Alum Volume Guar gum Volume LBG Volume XG Fig. 4 – Particle size distribution of flocs after coagulation. 1856 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 7. 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 75.0 75.5 76.0 76.5 77.0 77.5 78.0 Turbidity(NTU) Xanthan Gum 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 77.0 77.2 77.4 77.6 77.8 78.0 78.2 78.4 78.6 78.8 79.0 79.2Turbidity(NTU) Guar Gum 25% 75%50%95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 76.5 77.0 77.5 78.0 78.5 79.0 Turbidity(NTU) Locust Bean Gum 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 78.2 78.4 78.6 78.8 79.0 79.2 79.4 79.6 79.8 80.0 80.2 80.4 Turbidity(NTU) Alum 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 1 1.5 1.75 2 77.0 77.2 77.4 77.6 77.8 78.0 78.2 78.4 78.6 78.8 79.0 79.2 Guar Gum Turbidity(NTU) Dose (mg/L) 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 1 1.5 1.75 2 75.0 75.5 76.0 76.5 77.0 77.5 78.0 Dose (mg/L) Turbidity(NTU) Xanthan Gum 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 1 1.5 1.75 2 76.5 77.0 77.5 78.0 78.5 79.0 Locust Bean Gum Dose (mg/L) Turbidity(NTU) 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 25% 75% 50% 95% 5% 1 1.5 1.75 2 78.2 78.4 78.6 78.8 79.0 79.2 79.4 79.6 79.8 80.0 80.2 80.4 Dose (gm/L) Turbidity(NTU) Alum pH pH 5 7 9 12 5 7 9 12 5 7 9 12 pH 5 7 9 12 pH Fig. 5 – Variation in turbidity removal by flocculents at different dosages and pH values. The box–whisker plot represents maximum score, 75th percentile (upper quartile), median, 25th percentile (upper quartile) and minimum score. 1857J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 8. 2.6. Settling velocity distribution curves The flocculating effect of Guar gum, Xanthan gum, Locust bean gum and alum are illustrated by SVDCs which are generated by plotting ‘percent turbidity remaining’ directly against the corresponding settling velocities (Table 3 and Fig. 8). Samples were drawn at the stated time intervals of 1, 2, 4, 8, 16, 32 and 64 min at the corresponding settling velocities of 4, 2, 1, 0.5, 0.25, 0.125, and 0.0625 cm/min. The raw water turbidity remaining at the depth of sampling can be expressed as the ratio of the measured turbidity of the samples withdrawn at the stated time intervals to the initial effluent turbidity (80.6 NTU). The ratio or percent of raw water turbidity remaining therefore describes the proportion of the raw water turbidity that settles down at a rate equal to or less than the corresponding settling velocity. It is evident from Fig. 8 that at any of the settling velocities, alum settles at the highest percentage of effluent turbidity followed by Guar gum, Xanthan gum and Locust bean gum. At 0.5 cm/min settling velocity, 97.46% of effluent turbidity can be removed by alum. However, the performances of Guar gum, Xanthan gum and Locust bean gum are as good as alum, which is a conventional chemical coagulant. Guar gum Xanthan gum and Locust bean gum were able to achieve 94.68%, 92.39% and 92.46% turbidity removal respectively, at a settling velocity of 0.5 cm/min. It thus proves their efficacy for application as an alternative to chemical coagulants. However, Guar gum performed the best among the three biopolymers. 3. Conclusions This work presents the performance of three biopolymers and alum for the removal and recovery of pulp fibres from paper mill effluent. Alum showed the highest turbidity removal of 97.46%, but in the process, turned the water acidic. This would entail additional treatment cost to restore the pH of any recycled pulp. Moreover, the use of alum for effluent treatment is controversial due to the possible impact of aluminium in the recycled water on Alzheimer disease (Pal et al., 2011). Guar gum and Locust bean gum recovered 3.86 mg/L of fibre and Xanthan gum recovered 3.82 mg/L. Guar gum was found be the most effective biopolymer for removal and recovery of pulp fibre. Strong hydrophilic character of Guar gum reduces the time required for hydra- tion of fibres so that excellent paper sheet can be produced. 0 2 4 6 8 10 12 14 16 76.0 76.5 77.0 77.5 78.0 78.5 Turbidityremoval(NTU) Dose (mg/L) Fig. 6 – Turbidity removal with variation of dose. Table 2 – Statistical models obtained from the analysis of variance for SVI. Source Sum of squares df Mean square F value P-value Model 83.761 4 20.940 20.981 <0.0001 Significant A (dose) 15.346 1 15.346 15.375 0.002 B (pH) 31.126 1 31.126 31.186 0.0001 C (mixing speed) 2.714 1 2.714 2.720 0.125 AB 34.574 1 34.574 34.641 <0.0001 Residual 11.977 12 0.998 Lack of fit 9.903 8 1.238 2.388 0.2088 Not significant Pure error 2.074 4 0.518 Cor total 95.738 16 Std. dev. 0.999 R-squared 0.875 Mean 5.734 Adj R-squared 0.833 C.V. % 17.424 Pred R-squared 0.657 Press 32.870 Adeq precision 18.134 1858 J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
  • 9. Furthermore, by adhering to the fibres, Guar gum improves the paper quality such as smoothness, fold resistance, and increased wet strength (Whistler Roy, 1954). Statistical design exhibited the influence of significant design parameters such as effluent pH, mixing speed and coagulant dose on the SVI through a quadratic model. SEM micrographs established that Guar gum is more effective than alum in forming dense flocs and has a superior floc structure. Thus using Guar gum to treat paper mill effluent not only produces lower sludge volume but also yields recyclable fibres. Treating the effluent with alum may result in inferior paper formation and the resultant water will have traces of alum which would be harmful when discharged to natural water bodies. Since Guar gum is biodegradable (Prasad et al., 1998), non-toxic (Mukherjee et al., 2013; Sen Gupta and Ako, 2005) and a common sizing chemical in a paper mill, it can replace alum in recovery of reusable fibres from the effluent. From an economic point of view, compared to alum, the amount of biopolymers required for flocculation was only 1/100th of alum and going by the current market prices, the studied biopolymers such as Guar gum will cost only 1/80th of the price of alum. For treating one million gallon of wastewater, 1.3 USD worth Guar gum (at 1.7 mg/L concentration) and 87 USD worth alum (at 1 g/L concentration) will be required. Acknowledgments The authors acknowledge the funding provided by University of Malaya, Kuala Lumpur (nos. PV009-2012A and UMC/HIR/ MOHE/ENG/13) that helped carry out this research. R E F E R E N C E S Adinarayana, K., Ellaiah, P., 2002. Response surface optimization of the critical medium components for the production of alkaline protease by a newly isolated Bacillus sp. J. Pharm. Pharm. Sci. 5 (3), 272–278. Agarwal, M., Rajani, S., Mishra, A., Rai, J.S.P., 2003. Utilization of okra gum for treatment of tannery effluent. Int. J. Polym. Mater. Polym. Biomater. 52 (11–12), 1049–1057. Aghamohammadi, N., Aziz, H.b.A., Isa, M.H., Zinatizadeh, A.A., 2007. Powdered activated carbon augmented activated sludge process for treatment of semi-aerobic landfill leachate using response surface methodology. Bioresour. Technol. 98 (18), 3570–3578. APHA, 1998. Standard Methods for the Examination of Water and Wastewater. American Public Health Association, Washington DC. Table 3 – Settling velocity vs. measured turbidity at different time intervals and percent turbidities remaining. Time (min) Settling velocity (cm/min) Measured turbidity (NTU) Percent turbidity remaining (NTU) Guar gum Locust bean gum Xanthan gum Alum Guar gum Locust bean gum Xanthan gum Alum 1 4 13.3 39.5 23.4 13.3 16.50 49.01 29.03 16.50 2 2 6.55 14.4 10.8 5.85 8.13 17.87 13.39 7.25 4 1 6.25 7.04 6.39 5.12 7.75 8.73 7.92 6.35 8 0.5 4.29 6.08 6.14 2.05 5.32 7.54 7.61 2.54 16 0.25 3.93 4.55 3.9 1.94 4.88 5.64 4.83 2.41 32 0.125 2.61 3.99 3.34 1.15 3.24 4.95 4.14 1.43 64 0.0625 1.64 2.68 3.17 0.743 2.03 3.32 3.93 0.92 0.0 0.1 0.2 0.3 0.4 0.5 1 2 3 4 0 10 20 30 40 50 Percentturbidityremaining(%) Settling velocity (cm/min) Guar Gum Locust Bean Gum Xanthan Gum Alum Fig. 8 – Settling velocity distribution curves. Design-Expert® Software SVI 13.01 2.47 X1 = A: Dose X2 = B: pH Actual Factor C: Mixing Speed = 200.00 1.50 2.38 3.25 4.13 5.00 6.00 6.75 7.50 8.25 9.00 2 5 8 11 14 SVI A: DoseB: pH Fig. 7 – Response surface plot of sludge volume index for Guar gum. Mixing speed 200 r/min. 1859J O U R N A L O F E N V I R O N M E N T A L S C I E N C E S 2 6 ( 2 0 1 4 ) 1 8 5 1 – 1 8 6 0
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