This document discusses corrosion control and thermal insulation solutions from a company. It provides details on several products for corrosion control and insulation of pipes, tanks, and other structures. These include coatings that form protective barriers and insulators to control corrosion under insulation and increase structure integrity. Application of these coating systems can increase maintenance cycles from 3-5 years to over 10 years while reducing energy costs and heat loss. The document highlights case studies showing the performance and cost benefits of these high-tech solutions compared to traditional insulation methods.
2. Technologies
SOLUTIONS CONTROL OF CORROSION UNDER
INSULATION AND THERMAL INSULATION.
• Proven performance with over 20 years
experience.
• No down time for applications
• Extends maintenance cycles
• Increases Safety
• Decreases evaporative product loss.
• Increased tank integrity.
3. Products
CORROSION CONTROL
•RUST GRIP® (ONLY GRAY)
•RUST GRIP® 1000 (V. O. C. 148
G/l)
•MOIST METAL GRIP (white)
•LINING KOTE
•ENAMO GRIP 5000
Finishes
• ENAMO GRIP (colors)
• ENAMO GRIP 1000
• ENAMO
GRIP 3700 (Cases -
ANTIGRAFFITI)
INSULATORS/FIRE CONTROL
•SUPER THERM® (White)
•HPC ® COATING
•HSC ® COATING
•OMEGA FIRE™
ROOF SEALANT
• SP LIQUID MEMBRANE
• SUPER BASE
• TOTAL SEAL
4. RUST GRIP ®
Corrosion Inhibitor of a single component
Encapsulation of existing rust (no blasting required)
Perfect Rating in saline testing:
15,000 Hours = 30 years
Metal pigmentation
Hygroscopic
Five year Marine environment rating
USDA Approval
5. 10 Years WARRANTY in writing.
Energy Conservation to retain heat, which improves flow
and retains the low viscosity of the crude.
Savings in costs for energy use.
Savings in maintenance and repair cost
Ease of installation.
Strength and Durability
Hot Pipe Coating Benefits
6. As insulation system on pipelines and hot valves.
Increased site safety by blocking the migration of heat
on pipes and valves.
Blocks conductivity and thermal convection.
Easily applicable to systems with high temperatures
without downtime. Can be applied to hot surfaces.
Typical Uses of HPC®
7. A systematic application of Rust Grip +HPC or Moist
Metal Grip + HPC can be accomplished without
downtime and eliminates the need for insulation.
Reduces application time and achieves better
efficiency in maintaining heat within the system.
System HPC-Rust Grip or moist Metal Grip:
guarantees zero Corrosion Under Insulation (CUI) on
the metal surfaces.
Easy to remove to perform maintenance and repairs.
Systems Approaches
8. Comparative HPC 0.23 "= 6mm vs. metal jacket of 3 "
= 7.5cm
HPC @ 6mm
Metal Jacket Silica Rock
Wool @ 7.5Cm
Without Heat Loss
0 Corrosion under Insulation
Minimum 10 years of duration.
Increase in Diameter= 6mm
Loss of heat or 85F
Corrosion under Insulation
Duration Less Than 3 years
Increase in Diameter= 14 cm
9. Comparative HPC 0.23 "= 6mm vs. Metal jacket of 3 "
= 7.5cm
Metal Jacket Slicia Rock Wool @ 7.5Cm
Traditional Insulating to the 2 years
after. 185ºC.
HPC 2 years later. 55ºC
10. Comparative HPC 0.23 "= 6mm vs. Metal jacket of 5 "
= 12.7cm
Linde VALVE 16¨ Cantarell
HPC
•Application Time: 3 Hrs
•Staff Required: 1 person.
•Temp. Interior/Exterior: 95C/45C
•Difference in Temp.: 50C
•2 Years after ¨ 0¨ Corrosion Under
Insulation (CUI)
•Thickness: 6MM
•Traditional Insulating
•Application Time: 2 days
•Staff Required: 2 people
•Temp. Interior/Exterior: 95C/95C
•Heat loss -50C
•Corrosion Under Insulation (CUI)
after 2 years
•Thickness: 98cm width x79cm long
11. Comparative HPC Vs. Coating System
HPC + MMG Current System
HIGH-TECHNOLOGY SYSTEM WITHOUT HEAT
LOSS
1. Carbon Steel Pipe, ISO 3183-3 Gr. L-360 (X-
52).
2. HPC Thermal insulating coating of High
Technology. 25MM maximum thickness.
(Conservation of energy and prevents
corrosion under insulation (CUI)
3. Moist Metal Grip (Corrosion Inhibitor and
water protection 10 mils)
TOTAL OF 2 steps.
TRADITIONAL SYSTEM TECHNOLOGYWITH HEAT LOSS
1. Steel Pipe, ISO 3183-3 Gr. L-360 (X-52).
2. Primary coating.
3. Anti abrasive.
4. Thermal insulation on the basis of cellular glass.
5. Reinforcement mesh.
6. Waterproof Coating line (buried LINES)
TOTAL OF 6 steps.
12. Comparative HPC Vs. Coating System
of Downspouts
HPC + Rust Grip Current System
HIGH-TECHNOLOGY SYSTEM WITHOUT
LOSS OF HEAT - 2 steps
1. Carbon Steel Pipe, ISO 3183-3 Gr. L-360 (X-
52).
2. HPC Thermal insulating coating of High
Technology. 25MM maximum thickness.
(Conservation of energy and prevents
corrosion under insulation (CUI)
3. Rust Grip (Corrosion Inhibitor)
TRADITIONAL SYSTEM TECHNOLOGYWITH THE LOSS
OF HEAT - 6 steps.
1. Carbon Steel Pipe, without sewing, ASTM A106 gr. B.
2. Primary coating.
3. Resistant to Abrasion.
4. Thermal insulation on the basis of cellular glass.
5. Reinforcement mesh.
6. Waterproof coating surface line.
13. LIVE LINES.
In lines with process temperatures up to 480º C implementation of HPC
is simple and without limitations of space:
a. Minimal Cleaning (Mechanical) SP06 and SP11
b. Application by means of Hopper (Graco Texspray 1500) With a
nozzle from 2 to 4mm from 1 to 4 layers of 50mm to 250mm in
thickness according to desired temperature in inside line
c. Application of finishing topcoat of Rust Grip or Moist Metal Grip,
after allowing HPC to cure.
d. For the cases of buried pipelines, RG or MMG can be applied
directly on Concrete Ballast.
Implementation of HPC® Systems
15. Tank Maintenance Systems
RG + Super Therm
+Enamel Grip (optional)
Increases tank intergrity by 5%
Can reduce internal tank temperature
by up to 30%, depending on climate.
Example: external tank temperature 35C –
internal tank temperature 25C.
Reduces evaporative losses by up to
30%
Increases maintenance cycles typically
by five years. (10 year life cycle)
Reduction in evaporative losses can be
used to develop carbon credits.
Traditional System
Even the best reflective coatings reduce
internal tank temperatures by 5% or less.
Typical maintenance cycles are 3-5
years.
Does not improve tank integrity.
Corrosion penetrates coatings.
16. Tank Maintenance Systems
Environmental
Advantages
Significant reduction of carbon footprint
Potential to generate significant carbon
credits.
Reduces evaporative losses by up to
30%
Maintain higher SPI values
A Pemex study, in a conservative model,
realized a $18-22.5 million savings in lost
product via evaporation
Operational Advantages
A systemic approach of Rust-Grip and
Super Therm application increased
operational maintenance from 5 to 10
years.
Tank wall intergrity increased by 5-10%.
Insulation from fire impacts increased
significantly.
18. KSA – NG Tank
The project was
conducted in KSA on
a NG tank. These
the FLIR studies
conducted at the
conclusion of the
coatings. This gives
you a direct
side-by-side
comparision of two
tanks, one treated
with Super Therm
and a second identical
tank is the same
location under
exactly the same
conditions.
20. Super Therm Description
SUPER THERM is a water-borne combination of high
performance aliphatic urethanes, elastomeric acrylics, and
resin additives which produces a tough but flexible coating.
SUPER THERM contains 4 unique ceramics to block 95% of
solar heat from entering the coated vessel or structure.
These include visual light, ultra violet (UV), and infra red (IR)
radiation.
These insulative properties drastically reduces expansion
and contraction of the roof and a structures’ sidewalls which
significantly increases the integrity and useful life of the
structure.
21. Summary of Advantages for
Tank Farm Management
A System Approach to Tank Management utilizing Rust Grip
+ SUPER THERM is significant over traditional coatings.
Increase required maintenance cycles by 5 years.
Significant reduction of evaporative losses, up to 20%
depending on climate and mean ambient temperatures.
These reductions in evaporative losses does not only save
product loss and associated revenues, but when verified by
source testing, these reductions in losses can be converted
to valid carbon credits.
Improves tank integrity, thus lowering blow-out risk and
extending the life of existing tank farms.
23. For further Information:
Contact: William Anderson
ZMENDCO
946 Morgan Street
Brackenridge, Pa. USA 15014
Cell Direct: 001.425.463.5486
Email: redhawk 500@ gmail.com
Or: Global Engineering Trading and Industry
Ninth Floor, Al Shrooq Tower-2
Sharq, Jaber Al Mubarak St. , Kuwait
P.O. Box 2880, Salmiya,
22029 State of Kuwait
Tel Office : (965) 2247 6953 / 4
Fax : (965) 2247 6955
Email: Ghazi Eidi @ghazi@gekinvest.com