This document provides a summary of the service manual contents for lift truck model ERP22-35VL (A976). It includes sections on the frame, operator's cab, AC and drive unit motors, steering systems, hydraulics, controls, electrical systems, cylinders, masts, fasteners, maintenance, and diagrams. The frame contains mounts for various components and may house electronic controllers depending on the lift truck model. Proper grounding and removing/installing covers and plates are discussed.
Yale (a976) erp60 vl lift truck service repair manualjjskefkskemik
This document provides a service manual for lift truck model ERP040-070VL (A976). It contains sections covering various parts of the lift truck including the frame, operator's cab, AC motor, drive unit assembly, steering components, hydraulic system, electrical system, batteries, mast, and fasteners. The document describes the components that are located in the frame such as the counterweight, controllers, and Vehicle Systems Manager. It provides instructions for removing covers and plates to access components for service.
Yale (a976) erp050 vl lift truck service repair manualfjsjekksemm
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and maintenance/repair of mast and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a976) erp070 vl lift truck service repair manualfjskefkemms
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and maintenance/repair of mast and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale a968 erc32 vg lift truck service repair manualfjksekmdme
This document provides a service manual for ERC20VG-ERC35VG (A968) lift trucks. It contains sections covering various parts of the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface supervisor/technician, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It also provides procedures for discharging capacitors before working on the electrical system and describes features of optional rapid charge systems.
Yale a968 erc35 vg lift truck service repair manualfdhjsekdme
This document provides a summary of the service manual contents for an ERC20VG-ERC35VG lift truck. It includes sections on the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It provides descriptions and figures of the frame components for different lift truck models. It describes the location of controllers and contactors. It provides instructions for discharging capacitors before working on electrical systems and describes optional rapid
Yale a968 erc30 vg lift truck service repair manualfhjskemme
This document provides a service manual contents listing for an ERC20VG-ERC35VG (A968) lift truck. The summary includes:
1. The document lists various sections and part numbers for service information covering parts of the lift truck including the frame, operator's cab, drive systems, steering systems, brakes, hydraulics, electrical systems, and maintenance procedures.
2. Safety warnings are provided for working on and servicing the electrical systems, including instructions for properly discharging capacitors before working on controller components.
3. Diagrams and descriptions of frame components are included for different lift truck models, identifying locations of structures like the overhead guard, counterweight, bulkheads, and
Yale a968 erc25 vg lift truck service repair manualfhjsjkdmemm
This document provides a summary of the service manual contents for an ERC20VG-ERC35VG lift truck. It includes sections on the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It describes the components of the frame such as the front and rear overhead guard mounts. It provides instructions for removing floor plates and access panels to service components. It also includes safety warnings and procedures for working on electrical
Yale a968 erc20 vg lift truck service repair manualfjsjjdkemmde
This document provides a service manual for ERC20VG-ERC35VG (A968) lift trucks. It contains sections covering various parts of the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface supervisor/technician, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It also provides procedures for discharging capacitors before working on the electrical system and describes features of optional rapid charge systems.
Yale (a976) erp60 vl lift truck service repair manualjjskefkskemik
This document provides a service manual for lift truck model ERP040-070VL (A976). It contains sections covering various parts of the lift truck including the frame, operator's cab, AC motor, drive unit assembly, steering components, hydraulic system, electrical system, batteries, mast, and fasteners. The document describes the components that are located in the frame such as the counterweight, controllers, and Vehicle Systems Manager. It provides instructions for removing covers and plates to access components for service.
Yale (a976) erp050 vl lift truck service repair manualfjsjekksemm
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and maintenance/repair of mast and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a976) erp070 vl lift truck service repair manualfjskefkemms
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and maintenance/repair of mast and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale a968 erc32 vg lift truck service repair manualfjksekmdme
This document provides a service manual for ERC20VG-ERC35VG (A968) lift trucks. It contains sections covering various parts of the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface supervisor/technician, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It also provides procedures for discharging capacitors before working on the electrical system and describes features of optional rapid charge systems.
Yale a968 erc35 vg lift truck service repair manualfdhjsekdme
This document provides a summary of the service manual contents for an ERC20VG-ERC35VG lift truck. It includes sections on the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It provides descriptions and figures of the frame components for different lift truck models. It describes the location of controllers and contactors. It provides instructions for discharging capacitors before working on electrical systems and describes optional rapid
Yale a968 erc30 vg lift truck service repair manualfhjskemme
This document provides a service manual contents listing for an ERC20VG-ERC35VG (A968) lift truck. The summary includes:
1. The document lists various sections and part numbers for service information covering parts of the lift truck including the frame, operator's cab, drive systems, steering systems, brakes, hydraulics, electrical systems, and maintenance procedures.
2. Safety warnings are provided for working on and servicing the electrical systems, including instructions for properly discharging capacitors before working on controller components.
3. Diagrams and descriptions of frame components are included for different lift truck models, identifying locations of structures like the overhead guard, counterweight, bulkheads, and
Yale a968 erc25 vg lift truck service repair manualfhjsjkdmemm
This document provides a summary of the service manual contents for an ERC20VG-ERC35VG lift truck. It includes sections on the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It describes the components of the frame such as the front and rear overhead guard mounts. It provides instructions for removing floor plates and access panels to service components. It also includes safety warnings and procedures for working on electrical
Yale a968 erc20 vg lift truck service repair manualfjsjjdkemmde
This document provides a service manual for ERC20VG-ERC35VG (A968) lift trucks. It contains sections covering various parts of the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface supervisor/technician, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. It also provides procedures for discharging capacitors before working on the electrical system and describes features of optional rapid charge systems.
Yale a968 erc22 vg lift truck service repair manualdueikdkmem
This document provides a service manual for ERC20VG-ERC35VG (A968) lift trucks. It includes sections covering the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface supervisor/technician, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. The document describes the frame components, counterweight cavity, rapid charge system, ground testing procedures, and mud guards.
YALE (A938) ERC50VHS LIFT TRUCK Service Repair Manualuejjdksemme
This is the Highly Detailed factory service repair manual for theYALE (A938) ERC50VHS LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (A938) ERC50VHS LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Ac motor repair
Drive axle/wet brakes
Steering axle
Steering system
Hydraulic system
Hydraulic cleanliness procedures
Main control valves
Cylinder repair (mast s/n a270-72, a551, a555, a559, a626, a627, a751-52,
B551, b555, b586-91, b749-54, c661-63, c665, d507-09, d515, d562-64, e509,e564)
Wire harness repair
User interface supervisor
User interface service technician
Electrical system
Industrial battery
Mast repairs (s/n a551, a555, a559, a751, a752, b586, b587, b588, b590, b591, b749, b750, b751, b752, and b754)
Metric and inch (sae) fasteners
Diagrams
Periodic maintenance
Capacities and specifications
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE (A938) ERC50VHS LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale (a938) erc50 vh lift truck service repair manualfhsjejfksemm
This document provides a service manual for ERC40VH, ERC50VH, ERC50VHS, ERC55VH lift truck models. It contains sections on frame repair, AC motor repair, drive axle/wet brakes, steering axle, steering system, hydraulic system, hydraulic cleanliness, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repairs, fasteners, diagrams, periodic maintenance, capacities and specifications, and diagnostic troubleshooting. Safety procedures are provided for discharging capacitors before conducting repairs. The document also mentions options for a basic or integrated rapid charge system.
Yale (a938) erc55 vh lift truck service repair manualfjskefksemer
This document provides a service manual for ERC40VH, ERC50VH, ERC50VHS, ERC55VH lift trucks. It contains sections on frame repair, AC motor repair, drive axle/wet brakes, steering axle, steering system, hydraulic system, hydraulic cleanliness, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repairs, fasteners, diagrams, periodic maintenance, capacities and specifications, and diagnostic troubleshooting. Safety procedures are provided for discharging capacitors before conducting repairs.
Yale (a938) erc40 vh lift truck service repair manualfujsefkskemm
This document provides a service manual for ERC40VH, ERC50VH, ERC50VHS, ERC55VH lift truck models. It contains sections on frame repair, AC motor repair, drive axle/wet brakes, steering axle, steering system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repairs, fasteners, diagrams, periodic maintenance, capacities and specifications, and diagnostic troubleshooting. Safety procedures are provided for discharging capacitors before conducting repairs.
Yale (a976) erp045 vl lift truck service repair manualfjskekmsemmwe
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a955) erp20 vf europe forklift service repair manualfjskekmsemmwe
This document provides descriptions and repair procedures for the steering axle assembly on various lift truck models. It describes the components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and hub assemblies. The repair process involves removing the steering axle from under the lift truck, disassembling components like the wheel hub and bearings, cleaning and inspecting parts, and reassembling with new components as needed. Safety warnings are provided about putting the lift truck on blocks and using cleaning solvents.
Yale b814 erp16 20 aaf lift truck service repair manualfjjksekfksmem
This document contains:
1. A service manual table of contents listing maintenance sections for various lift truck parts.
2. A description of the main frame and its components including the counterweight, overhead guard, hood, and access panels.
3. Descriptions of other frame components including the cowl weldment, side step and fender weldments.
4. Information on battery compartment specifications and overhead guard installation.
This document provides a service manual for various parts of a lift truck, including:
1. The frame, which consists of a main frame and other weldments that connect components like the overhead guard, battery compartment, seat, and pedals.
2. Covers for components like the instrument panel and control valves that can be removed for access.
3. An overhead guard that attaches to the frame and cowl to protect the operator from falling objects.
4. Display panels on the right side of the steering column that provide information for different electrical systems like SEM, SCR, and AC controls.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which includes mounts for components like the counterweight, overhead guard, battery compartment, and control valves.
2) Covers that can be removed for access to components like the instrument panel and control valves.
3) An overhead guard that helps protect the operator from falling objects.
4) Diagrams of displays panels for different types of electronic controllers and contactors.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b814 erc16 20 aaf lift truck service repair manualfjjskekmsemm
The document provides a summary of sections and parts contained in a service manual, including:
1) Frame components such as the main frame, counterweight assembly, overhead guard, and access panels.
2) Motors and related systems such as DC motor maintenance, AC motor repair, and traction motor removal.
3) Additional systems like steering, brakes, hydraulics, controls, batteries, and mast components.
4) Diagrams, maintenance procedures, specifications and other reference materials.
Yale a814 erc16 20 aaf lift truck service repair manualhhjsekmdmm
This document provides a service manual for an electric rider lift truck. It contains sections on various parts of the truck including the frame, drive components, steering system, brakes, hydraulics, controls, battery, mast, and general information. The frame section describes the main components of the frame including the counterweight assembly, overhead guard, covers, and traction motor removal procedure. Diagrams show the layout and components of the frame.
Yale a814 erp16 20 aaf lift truck service repair manualhfjsekekmmd
This document provides a service manual for an electric rider lift truck. It contains sections on various parts of the truck including the frame, drive components, steering system, brakes, hydraulics, controls, battery, mast, and general maintenance/specifications. The summary describes the main components of the frame, including mounts for other parts, and covers/panels that can be removed for access. It also briefly describes the overhead guard and display panels located on the steering column.
The document provides information about service manuals for electric lift trucks. It includes sections on the frame, motors, axles, steering components, brakes, hydraulics, controls, electrical systems, batteries, masts, and repairs. Diagrams show details of the overhead guard, display panel, steering column, and battery restraint system. Procedures describe replacing the overhead guard and components of the battery and operator restraint system.
This document provides service information for overhead guard replacement on electric forklift truck models ERC20-30AGF. It describes the overhead guard and how it is fastened to the frame at the front and rear legs. The procedure to remove the overhead guard involves removing capscrews and nuts at the front and rear legs, and lifting the guard off the truck. Reinstallation involves placing the guard back on the frame and reinstalling the capscrews and nuts. Diagrams are included to illustrate the overhead guard and its attachment points on different forklift models.
Bomag bw 154 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 154 ac 4 tandem rollers service repair manualfhjsjkdmemm
The document provides technical specifications and adjustment values for Tandem Rollers models BW 141 AD Serie 4 and BW 154 AD Serie 4. It includes details on the engine, travel pump, travel motors, drum reduction gear, vibration pump, vibration motor, steering and charge pump, and filling capacities. The specifications are broken out by component and include information like component type, system, displacement, pressure levels, speeds, ratios, and approved lubricants.
Bomag bw 151 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 151 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 151 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Yale a968 erc22 vg lift truck service repair manualdueikdkmem
This document provides a service manual for ERC20VG-ERC35VG (A968) lift trucks. It includes sections covering the frame, operator's cab, AC motor repair, drive axle/speed reducer/differential, steering axle, steering system, brake system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface supervisor/technician, electrical system, industrial battery, mast repair, fasteners, periodic maintenance, capacities and specifications, and diagrams. The document describes the frame components, counterweight cavity, rapid charge system, ground testing procedures, and mud guards.
YALE (A938) ERC50VHS LIFT TRUCK Service Repair Manualuejjdksemme
This is the Highly Detailed factory service repair manual for theYALE (A938) ERC50VHS LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (A938) ERC50VHS LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Frame
Ac motor repair
Drive axle/wet brakes
Steering axle
Steering system
Hydraulic system
Hydraulic cleanliness procedures
Main control valves
Cylinder repair (mast s/n a270-72, a551, a555, a559, a626, a627, a751-52,
B551, b555, b586-91, b749-54, c661-63, c665, d507-09, d515, d562-64, e509,e564)
Wire harness repair
User interface supervisor
User interface service technician
Electrical system
Industrial battery
Mast repairs (s/n a551, a555, a559, a751, a752, b586, b587, b588, b590, b591, b749, b750, b751, b752, and b754)
Metric and inch (sae) fasteners
Diagrams
Periodic maintenance
Capacities and specifications
Diagnostic troubleshooting manual
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYALE (A938) ERC50VHS LIFT TRUCK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Yale (a938) erc50 vh lift truck service repair manualfhsjejfksemm
This document provides a service manual for ERC40VH, ERC50VH, ERC50VHS, ERC55VH lift truck models. It contains sections on frame repair, AC motor repair, drive axle/wet brakes, steering axle, steering system, hydraulic system, hydraulic cleanliness, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repairs, fasteners, diagrams, periodic maintenance, capacities and specifications, and diagnostic troubleshooting. Safety procedures are provided for discharging capacitors before conducting repairs. The document also mentions options for a basic or integrated rapid charge system.
Yale (a938) erc55 vh lift truck service repair manualfjskefksemer
This document provides a service manual for ERC40VH, ERC50VH, ERC50VHS, ERC55VH lift trucks. It contains sections on frame repair, AC motor repair, drive axle/wet brakes, steering axle, steering system, hydraulic system, hydraulic cleanliness, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repairs, fasteners, diagrams, periodic maintenance, capacities and specifications, and diagnostic troubleshooting. Safety procedures are provided for discharging capacitors before conducting repairs.
Yale (a938) erc40 vh lift truck service repair manualfujsefkskemm
This document provides a service manual for ERC40VH, ERC50VH, ERC50VHS, ERC55VH lift truck models. It contains sections on frame repair, AC motor repair, drive axle/wet brakes, steering axle, steering system, hydraulic system, hydraulic cleanliness procedures, main control valves, cylinder repair, wire harness repair, user interface, electrical system, industrial battery, mast repairs, fasteners, diagrams, periodic maintenance, capacities and specifications, and diagnostic troubleshooting. Safety procedures are provided for discharging capacitors before conducting repairs.
Yale (a976) erp045 vl lift truck service repair manualfjskekmsemmwe
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a955) erp20 vf europe forklift service repair manualfjskekmsemmwe
This document provides descriptions and repair procedures for the steering axle assembly on various lift truck models. It describes the components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and hub assemblies. The repair process involves removing the steering axle from under the lift truck, disassembling components like the wheel hub and bearings, cleaning and inspecting parts, and reassembling with new components as needed. Safety warnings are provided about putting the lift truck on blocks and using cleaning solvents.
Yale b814 erp16 20 aaf lift truck service repair manualfjjksekfksmem
This document contains:
1. A service manual table of contents listing maintenance sections for various lift truck parts.
2. A description of the main frame and its components including the counterweight, overhead guard, hood, and access panels.
3. Descriptions of other frame components including the cowl weldment, side step and fender weldments.
4. Information on battery compartment specifications and overhead guard installation.
This document provides a service manual for various parts of a lift truck, including:
1. The frame, which consists of a main frame and other weldments that connect components like the overhead guard, battery compartment, seat, and pedals.
2. Covers for components like the instrument panel and control valves that can be removed for access.
3. An overhead guard that attaches to the frame and cowl to protect the operator from falling objects.
4. Display panels on the right side of the steering column that provide information for different electrical systems like SEM, SCR, and AC controls.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which includes mounts for components like the counterweight, overhead guard, battery compartment, and control valves.
2) Covers that can be removed for access to components like the instrument panel and control valves.
3) An overhead guard that helps protect the operator from falling objects.
4) Diagrams of displays panels for different types of electronic controllers and contactors.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b814 erc16 20 aaf lift truck service repair manualfjjskekmsemm
The document provides a summary of sections and parts contained in a service manual, including:
1) Frame components such as the main frame, counterweight assembly, overhead guard, and access panels.
2) Motors and related systems such as DC motor maintenance, AC motor repair, and traction motor removal.
3) Additional systems like steering, brakes, hydraulics, controls, batteries, and mast components.
4) Diagrams, maintenance procedures, specifications and other reference materials.
Yale a814 erc16 20 aaf lift truck service repair manualhhjsekmdmm
This document provides a service manual for an electric rider lift truck. It contains sections on various parts of the truck including the frame, drive components, steering system, brakes, hydraulics, controls, battery, mast, and general information. The frame section describes the main components of the frame including the counterweight assembly, overhead guard, covers, and traction motor removal procedure. Diagrams show the layout and components of the frame.
Yale a814 erp16 20 aaf lift truck service repair manualhfjsekekmmd
This document provides a service manual for an electric rider lift truck. It contains sections on various parts of the truck including the frame, drive components, steering system, brakes, hydraulics, controls, battery, mast, and general maintenance/specifications. The summary describes the main components of the frame, including mounts for other parts, and covers/panels that can be removed for access. It also briefly describes the overhead guard and display panels located on the steering column.
The document provides information about service manuals for electric lift trucks. It includes sections on the frame, motors, axles, steering components, brakes, hydraulics, controls, electrical systems, batteries, masts, and repairs. Diagrams show details of the overhead guard, display panel, steering column, and battery restraint system. Procedures describe replacing the overhead guard and components of the battery and operator restraint system.
This document provides service information for overhead guard replacement on electric forklift truck models ERC20-30AGF. It describes the overhead guard and how it is fastened to the frame at the front and rear legs. The procedure to remove the overhead guard involves removing capscrews and nuts at the front and rear legs, and lifting the guard off the truck. Reinstallation involves placing the guard back on the frame and reinstalling the capscrews and nuts. Diagrams are included to illustrate the overhead guard and its attachment points on different forklift models.
Bomag bw 154 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 154 ac 4 tandem rollers service repair manualfhjsjkdmemm
The document provides technical specifications and adjustment values for Tandem Rollers models BW 141 AD Serie 4 and BW 154 AD Serie 4. It includes details on the engine, travel pump, travel motors, drum reduction gear, vibration pump, vibration motor, steering and charge pump, and filling capacities. The specifications are broken out by component and include information like component type, system, displacement, pressure levels, speeds, ratios, and approved lubricants.
Bomag bw 151 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 151 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 151 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The safety section emphasizes that the machine must only be used for its intended purposes of compacting asphalt and soil and stresses the importance of following all safety instructions.
Bomag bw 141 ad 4 tandem rollers service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It includes sections on safety regulations, controls and indicators, operation, maintenance, and troubleshooting. The technical data section specifies the dimensions, weights, engine, and other technical specifications for each roller model.
Bomag bw 141 ad tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD, BW 154 AD, and BW 154 AD AM. It includes specifications for the Deutz diesel engine like power output, idle speeds, and valve clearances. It also lists components of the travel, vibration, and steering systems along with their types, displacement volumes, pressure settings, and other parameters. Filling capacities are provided for engine oil, hydraulic oil, and other fluids.
Bomag bw 141 ac 4 tandem rollers service repair manualfhjsjkdmemm
This document provides technical data and adjustment values for Tandem Rollers including the BW 141 AD Serie 4, BW 154 AD Serie 4, and BW 154 AD AM Serie 4. It includes specifications for the Deutz diesel engine, travel pump and motors, vibration pump and motors, steering pump, and filling capacities. The data is presented in a table format with specifications such as engine power, pump displacement volumes, pressure settings, and fluid capacities.
Bomag bw 135 ad single tandem vibratory roller service repair manualfhjsjkdmemm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers. It includes technical specifications, safety regulations, descriptions of indicators and controls, operating instructions, maintenance instructions, and troubleshooting information. Safety is emphasized, including intended and prohibited uses of the machines, and potential hazards are outlined.
Hyundai r170 w 7a wheel excavator service repair manualfhjsjkdmemm
The document provides instructions for removing and installing a swing motor, disassembling and assembling the swing motor, removing and installing a reduction gear, and disassembling and assembling the reduction gear of an excavator. The summary is as follows:
1. The removal and installation instructions for the swing motor include disconnecting hoses and mounting bolts, and removing the swing motor assembly. Installation is the reverse of removal.
2. Disassembling the swing motor involves removing components like the valve, casing, piston, and shaft. Assembly is the reverse of disassembly.
3. Removal and installation of the reduction gear involves slinging and removing/installing mounting bolts.
Caterpillar cat 336 f excavator (prefix dsw) service repair manual (dsw00001 ...fhjsjkdmemm
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, friction plates, seals, springs, and other internal components. Detailed illustrations are provided to identify each part mentioned in the procedure. Safety precautions are noted throughout to warn of potential spring forces or fluid containment. The goal is to break down the travel motor into its core components while maintaining the correct orientation of parts for reassembly.
Caterpillar cat 336 d2 l excavator (prefix ycf) service repair manual (ycf000...fhjsjkdmemm
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other internal components. Safety warnings are provided to prevent injury from spring forces.
Caterpillar cat 336 d2 l excavator (prefix xbh) service repair manual (xbh000...fhjsjkdmemm
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar cat 336 d2 l excavator (prefix wdc) service repair manual (wdc000...fhjsjkdmemm
The document provides instructions for assembling a piston motor. It details 17 steps to install various parts like bearings, seals, springs, and retaining rings. Safety precautions are included to properly handle parts under spring tension. The assembly ends by installing the head and bolts.
Caterpillar cat 336 d2 l excavator (prefix wbc) service repair manual (wbc000...fhjsjkdmemm
The document provides instructions for removing and installing various engine components, including:
- Valve guides are removed from the cylinder head using a valve guide driver tool. New guides are installed using driver tools until the proper height is reached.
- Valve seat inserts are removed from the cylinder head using extractors. New inserts are installed using a driver tool after being cooled.
- The engine oil filter base, oil filter, and oil cooler are removed. Hoses are disconnected and bolts removed to access these components.
Caterpillar cat 336 d2 l excavator (prefix tly) service repair manual (tly000...fhjsjkdmemm
1. The document provides instructions for disassembling and assembling the piston pump of a 336D2 excavator.
2. The disassembly process involves removing 27 individual parts in a specific order, taking care with spring-loaded components.
3. Reassembly requires installing the parts in the reverse order, with some components requiring special tools or heating/cooling during installation. Proper end play must be verified during assembly.
Caterpillar cat 336 d2 l excavator (prefix ggh) service repair manual (ggh000...fhjsjkdmemm
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) of an excavator model 336D2. The disassembly procedure involves removing 22 parts from the pump housing, including springs, seals, pistons, and bearings. The assembly procedure lists 30 steps to reinstall the parts in reverse order and adjust clearances using various tools. Precautions are provided to prevent injury from spring forces.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...fhjsjkdmemm
This document provides instructions for installing a final drive and travel motor on an excavator. It outlines 11 steps, including positioning the travel motor and final drive with lifting devices, installing O-rings and seals, connecting hoses and fittings, and tightening bolts to specified torques. Safety notices are provided to handle fluids properly and keep components clean from contaminants. Required tools include vacuum caps, link brackets, and anti-seize compound.
Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr000...fhjsjkdmemm
This document provides instructions for removing and installing a unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting tubes, hoses and harnesses from the pump before removing mounting bolts and the pump. For installation, the process is reversed - mounting bolts are installed and all connections reattached. Proper cleaning and use of new O-rings is emphasized to prevent contamination.
Caterpillar cat 336 d2 l excavator (prefix eft) service repair manual (eft000...fhjsjkdmemm
This document provides instructions for disassembling and assembling the travel motor on 336D2 and 336D2 L excavators. The disassembly process involves using various tools to remove components like retaining rings, seals, pistons, springs, and bearings. The assembly process describes installing these components in reverse order and notes that cleanliness is important, components should be lubricated, and parts must be installed in their proper positions and orientations.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Yale a976 erp30 vl lift truck service repair manual
1. ERP22-35VL (A976)
SERVICE MANUAL CONTENTS
SECTION
PART
NUMBER
YRM
NUMBER
REV
DATE
FRAME............................................................................................................................ 524319489 0100 YRM 1342 09/14
OPERATOR'S CAB........................................................................................................ 550025937 0100 YRM 1446 09/14
AC MOTOR REPAIR...................................................................................................... 524327049 0620 YRM 1385 09/14
DRIVE UNIT ASSEMBLY/WET BRAKE......................................................................... 524319751 1300 YRM 1370 08/14
STEERING AXLE............................................................................................................ 524319491 1600 YRM 1360 09/14
STEERING SYSTEM...................................................................................................... 524319492 1600 YRM 1363 09/14
HYDRAULIC SYSTEM.................................................................................................... 524319494 1900 YRM 1367 09/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVES............................................................................................. 524319495 2000 YRM 1334 09/14
CYLINDER REPAIR (MAST S/N A270-72, A551, A555, A559, A626, A627, A751-52,
B551, B555, B586-91, B749-54, C661-63, C665, D507-09, D515, D562-64, E509,
E564).......................................................................................................................... 524319496 2100 YRM 1382 03/14
CYLINDER REPAIR (MAST S/N F507, F508, F562, F563)........................................... 550093750 2100 YRM 1668 12/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE SUPERVISOR................................................................................. 524319497 2200 YRM 1335 09/14
USER INTERFACE SERVICE TECHNICIAN................................................................. 524319498 2200 YRM 1336 09/14
ELECTRICAL SYSTEM.................................................................................................. 524319499 2200 YRM 1369 09/14
INDUSTRIAL BATTERY................................................................................................. 524158040 2240 YRM 0001 09/14
MAST REPAIR (S/N A551, A555, A559, B551, B555, D507, D562, D508, D563,
D509, D564, D515, E509, E564................................................................................. 524319500 4000 YRM 1338 01/14
MAST REPAIR (S/N F507, F508, F562, F563)............................................................... 550093755 4000 YRM 1669 12/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
PERIODIC MAINTENANCE............................................................................................ 524319891 8000 YRM 1372 09/14
CAPACITIES AND SPECIFICATIONS........................................................................... 524319754 8000 YRM 1375 08/13
DIAGRAMS..................................................................................................................... 524332383 8000 YRM 1384 09/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524319504 9000 YRM 1377 10/14
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
PART NO. 524319890 (12/14)
2. General
DESCRIPTION
This section contains a description and service
procedures for the parts of the frame. These parts
include the frame, counterweight assembly, overhead
guard, hood and seat assembly, access panels, and
labels.
Throughout this section, forward will refer to travel in
the direction of the forks and left and right will be
determined by an operator sitting in the seat facing
forward. See Figure 1.
A. LEFT SIDE
B. RIGHT SIDE
C. FORWARD TRAVEL
Figure 1. Truck Orientation
If a torque value is not specified, go to Metric and
Inch (SAE) Fasteners 8000YRM0231 for torque
values.
FRAME
The frame is a single weldment with mounts for:
• Counterweight
• Overhead guard
• Tilt cylinders
• Drive axle, or if equipped, transaxle
• Floor plate and pedals
• Side step and fender weldments
• Hood and seat assembly
• Front drop-in bulkhead for lift truck models
ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938)
See Figure 2 for lift truck models
• ERC22-35VG (ERC045-070VG) (A968)
See Figure 3 for lift truck models
• ERC16-20VA (ERC030-040VA) (A969)
See Figure 4 for lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
See Figure 5 for lift truck models
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
See Figure 6 for lift truck models
• ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938)
0100 YRM 1342 General
1
3. 1. FRONT OVERHEAD GUARD MOUNTING
BRACKET
2. REAR OVERHEAD GUARD MOUNTING
BRACKET
3. COUNTERWEIGHT MOUNTING PLATE
4. FRONT BULKHEAD
5. RIGHT FRAME CHANNEL
6. LEFT FRAME CHANNEL
7. REAR BULKHEAD
8. TILT ANCHOR PLATE
9. SIDE STEP MOUNTING BRACKET
Figure 2. Frame Weldment for Lift Truck ERC22-35VG (ERC045-070VG) (A968)
General 0100 YRM 1342
2
4. 1. FRONT OVERHEAD GUARD MOUNTING
BRACKET
2. REAR OVERHEAD GUARD MOUNTING
BRACKET
3. COUNTERWEIGHT MOUNTING PLATE
4. FRONT BULKHEAD
5. RIGHT FRAME CHANNEL
6. LEFT FRAME CHANNEL
7. REAR BULKHEAD
8. TILT ANCHOR PLATE
9. SIDE STEP MOUNTING BRACKET
Figure 3. Frame Weldment for Lift Truck ERC16-20VA (ERC030-040VA) (A969)
0100 YRM 1342 General
3
5. 1. FRONT OVERHEAD GUARD MOUNTING
BRACKET
2. OPERATOR MODULE PLATE
3. FRONT BULKHEAD
4. REAR BULKHEAD
5. COUNTERWEIGHT MOUNTING PLATE
6. LEFT FENDER
7. RIGHT FENDER
8. RIGHT FRAME CHANNEL
9. LEFT FRAME CHANNEL
10. TILT ANCHOR PION
11. DRIVE AXLE MOUNTS
12. SIDE STEP MOUNTING BRACKET
Figure 4. Frame Weldment for Lift Truck ERP22-35VL (ERP045-070VL) (A976)
General 0100 YRM 1342
4
6. 1. FRONT OVERHEAD GUARD MOUNTING
BRACKET
2. OPERATOR MODULE PLATE
3. FRONT BULKHEAD
4. REAR BULKHEAD
5. COUNTERWEIGHT MOUNTING PLATE
6. LEFT FENDER
7. RIGHT FENDER
8. RIGHT FRAME CHANNEL
9. LEFT FRAME CHANNEL
10. TILT ANCHOR PION
11. DRIVE AXLE MOUNTS
12. SIDE STEP MOUNTING BRACKET
Figure 5. Frame Weldment for Lift Truck ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985)
0100 YRM 1342 General
5
7. 1. FRONT OVERHEAD GUARD MOUNTING
BRACKET
2. REAR OVERHEAD GUARD MOUNTING
BRACKET
3. COUNTERWEIGHT MOUNTING PLATE
4. FRONT BULKHEAD
5. RIGHT FRAME CHANNEL
6. LEFT FRAME CHANNEL
7. REAR BULKHEAD
8. TILT ANCHOR PLATE
9. SIDE STEP MOUNTING BRACKET
Figure 6. Frame Weldment for Lift Trucks ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)
The hydraulic and traction motor electronic controllers
and contactors are located in the counterweight cavity
for the following lift truck models
• ERC22-35VG (ERC045-070VG) (A968)
• ERC16-20VA (ERC030-040VA) (A969)
• ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) (A938)
The hydraulic motor electronic controller and
contactor are located in the counterweight cavity and
the traction motor controller is attached to the front
bulkhead for the following lift truck models
• ERP22-35VL (ERP045-070VL) (A976)
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
NOTE: Lift truck models ERC22-35VG
(ERC045-070VG) (A968) manufactured after June,
2012 are equipped with a removable floor plate that
requires no tools to remove.
For all lift truck models covered in this Service
Manual, the Vehicle Systems Manager (VSM) is
either mounted on or near the front bulkhead
underneath the floor mat and floor plate.
General 0100 YRM 1342
6
8. DISCHARGING THE CAPACITORS
WARNING
DO NOT make repairs or adjustments unless you
have been properly trained and authorized to do
so. Improper repairs and adjustments can create
dangerous operating conditions. DO NOT operate
a lift truck that needs repairs. Report the need for
repairs to your supervisor immediately. If repair is
necessary, attach a DO NOT OPERATE tag on the
steering wheel and disconnect the battery.
Disconnect the battery and allow the capacitors to
discharge before opening any compartment
covers or inspecting or repairing the electrical
system. DO NOT place tools on top of the battery.
If a tool causes a short circuit, the high current
flow from the battery can cause personal injury or
property damage.
Some checks and adjustments are performed with
the battery connected. DO NOT connect the
battery until the procedure instructs you to do so.
Never wear any metallic items on your fingers,
arms, or neck. Metal items can accidentally make
an electrical connection and cause injury.
Before performing any tests or adjustments, block
the lift truck to prevent unexpected movement.
The capacitor in the transistor controller(s) can
hold an electrical charge for about 10 seconds
after the battery is disconnected. To prevent an
electrical shock and personal injury, discharge
the capacitor(s) before inspecting or repairing any
component in the drive unit compartment. Make
certain that the battery has been disconnected.
DO NOT short across the motor controller
terminals with a screwdriver or jumper wire.
Make certain the Emergency-Disconnect switch
has not been activated. This will isolate the
controller and prevent the capacitors from
discharging properly. The proper way to
disconnect the battery is by separating the battery
connectors.
1. Ensure the capacitors are discharged by
performing Step 2 through Step 6 below.
2. Turn the key or keyless switch to the OFF
position.
3. Disconnect the battery by separating the
connectors.
4. Block the drive wheels to prevent the lift truck
from moving.
5. Make sure the Emergency-Disconnect switch
HAS NOT been activated. If the Emergency-
Disconnect switch is activated, rotate the switch
to the right until it pops up.
6. Press horn button. Wait 30 seconds to be sure
capacitors are fully discharged.
RAPID CHARGE
All the lift trucks covered in this Service Manual may
be equipped with an optional Basic Rapid Charge
System. See Figure 7. Lift truck models ERP22-35VL
(ERP045-070VL) (A976) and ERP40-50VM,
ERP50-55VM6 (ERP080-120VM, ERP100VML)
(A985) may also be equipped with an optional
Integrated (Quick Disconnect) Rapid Charge System.
See Figure 8 or Figure 9.
On lift trucks equipped with either Rapid Charge
System, the battery is charged during operator breaks
or when the lift truck is not being used. Both systems
provide extended operation with a single battery.
Connect or disconnect battery from the Rapid Charge
System using the battery connectors.
Some of the features of the Basic Rapid Charge
System include (see Figure 7):
• Battery connector externally mounted for easy
access.
• Vented side covers for improved battery
cooling.
• Requires rapid charge vented battery and
sealed battery fan box with thermostat.
Some of the features of the Integrated (Quick
Disconnect) Rapid Charge System include (see
Figure 8 or Figure 9):
• Power cables from hood mounted connector
are wired to the existing truck battery
connections, eliminating the need to run cables
from the battery to the top side of hood.
• The Integrated Rapid Charge System easily
supports rapid, fast, and convenient charging.
0100 YRM 1342 General
7
9. • Cutouts in the battery compartment side panel
are standard with the Integrated Rapid Charge
System and help support vented tray batteries
and batteries with side-mounted cooling fans.
• An interlock switch on the hood mounted
connector housing door prevents truck from
being operated during charging.
NOTE: LIFT TRUCK MODELS ERP22-35VL
(ERP045-070VL) (A976) SHOWN.
1. RAPID CHARGE CONNECTOR
2. VENTED SIDE COVER
Figure 7. Basic Rapid Charge System
General 0100 YRM 1342
8
11. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
12. 1. SIDE PANEL CUTOUT
2. COVER
3. BATTERY CABLES
4. INTERLOCK SWITCH
5. BATTERY CONNECTOR
Figure 9. Integrated (Quick Connect) Rapid Charge System, Lift Truck Models ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985)
GROUND TEST
NOTE: If the static discharge ground connection is
not secured properly, it could lead to the possible
failure of the traction motor and/or pump motor
controller.
To ensure proper installation of seat assembly and
associated bracketing, perform continuity test as
described below:
1. Using an ohm meter, place a test lead at the
armrest mounting bolt and another at the truck
frame. The resistance needs to read 5 Ohms or
less. See Figure 10.
2. If resistance is greater than 5 Ohms, double
check installation of seat assembly, both ends of
seat wiring harness, and wiring harness ground
strap.
General 0100 YRM 1342
10
13. A. ARMREST FOR LIFT TRUCK MODELS
ERC045-070VG (A968), ERC030-040VA (A969),
ERP045-070VL (A976), ERP080-120VM (A985),
AND ERC80-120VH, ERC100VHS (A938)
B. ARMREST FOR LIFT TRUCK MODELS
ERC22-35VG (A968), ERC16-20VA (A969),
ERP22-35VL (A976), ERP40-50VM,
ERP50-55VM6 (A985), AND ERC40-55VH,
ERC50VHS (A938)
1. ARMREST BOLT
2. FRAME
Figure 10. Ground Test
MUD GUARDS
Lift truck models equipped with mud guards will have
mud guards attached to front fender extensions and
suspended between drive wheels and carriage. The
mud guards are not serviceable and should be re-
placed if damaged or no longer providing shielding
from debris.
1. Set parking brake and turn key or keyless switch
to OFF position.
2. Remove capscrew and nut from lift truck frame
and fender extension. Discard mud guard. See
Figure 11.
3. Install new mud guard, capscrew, and nut into
fender extension and frame. Tighten capscrew to
66 N•m (49 lbf ft).
NOTE: STANDARD TREAD MUD GUARD SHOWN.
WIDE TREAD MUD GUARD IS SIMILAR.
1. CAPSCREW
2. NUT
3. MUD GUARD
Figure 11. Mud Guards
0100 YRM 1342
11
14. Covers and Floor Plates
FOR LIFT TRUCK MODELS ERC22-35VG
(ERC045-070VG) (A968)
Various covers and floor plates provide access to
components during service and securely cover areas
during normal operations.
NOTE: Lift truck models ERC22-35VG
(ERC045-070VG) (A968) manufactured after June,
2012 are equipped with a removable floor plate that
requires no tools to remove.
1. Floor mat and floor plates in operator compart-
ment allow access to traction motor, hydraulic
pump and motor, service and parking brakes, and
hydraulic control valve. The floor plate is fastened
to the frame with capscrews and washers. The
manual hydraulic floor plate and e-hydraulic floor
plate hook onto the floor plate. See Figure 12.
2. Counterweight cover is attached to counterweight
by two capscrews and allows access to electrical
controllers. See Figure 12.
3. Manual hydraulic covers protect links during oper-
ation. For removal procedures for these covers
see Main Control Valves 2000YRM1334. See
Figure 12.
4. Hood latch cover is attached to bulkhead using
two capscrews. See Figure 12.
A. MANUAL HYDRAULIC CONTROL LEVERS B. E-HYDRAULIC CONTROL LEVERS
1. COUNTERWEIGHT COVER
2. CAPSCREW
3. HOOD LATCH COVER*
4. MANUAL HYDRAULIC COVERS
5. MANUAL HYDRAULIC FLOOR MAT
6. WASHER
7. MANUAL HYDRAULIC FLOOR PLATE
8. COWL
9. E-HYDRAULIC FLOOR MAT
10. E-HYDRAULIC FLOOR PLATE
11. COUNTERWEIGHT
12. FRAME
13. FLOOR PLATE
*HOOD LATCH COVER USED ON LIFT TRUCKS EQUIPPED WITH EITHER MANUAL OR E-HYDRAULIC
CONTROL LEVERS.
Figure 12. Covers and Floor Plates for Lift Truck Models ERC22-35VG (ERC045-070VG) (A968)
Covers and Floor Plates 0100 YRM 1342
12
15. FOR LIFT TRUCK MODELS ERC16-20VA
(ERC030-040VA) (A969)
Various covers and floor plates provide access to
components during service and securely cover areas
during normal operations.
1. Floor mat and floor plates in operator compart-
ment allow access to traction motor, hydraulic
pump and motor, service and parking brakes, and
hydraulic control valve. The floor plate is fastened
to the frame with capscrews and washers. The
manual hydraulic floor plate and e-hydraulic floor
plate hook onto the floor plate. See Figure 13.
2. Counterweight cover is attached to counterweight
by two capscrews and allows access to electrical
controllers. See Figure 13.
3. Manual hydraulic covers protect links during oper-
ation. For removal procedures for these covers
see Main Control Valves 2000YRM1334. See
Figure 13.
A. E-HYDRAULIC CONTROL LEVERS B. MANUAL HYDRAULIC CONTROL LEVERS
1. COUNTERWEIGHT
2. COUNTERWEIGHT COVER
3. CAPSCREW
4. FRAME
5. COWL
6. E-HYDRAULIC FLOOR PLATE
7. E-HYDRAULIC FLOOR PLATE
8. E-HYDRAULIC FLOOR MAT
9. MANUAL HYDRAULIC COVERS
10. MANUAL HYDRAULIC FLOOR PLATE
11. MANUAL HYDRAULIC FLOOR PLATE
12. MANUAL HYDRAULIC FLOOR MAT
Figure 13. Covers and Floor Plates for Lift Truck Models ERC16-20VA (ERC030-040VA) (A969)
0100 YRM 1342 Covers and Floor Plates
13
16. FOR LIFT TRUCK MODELS ERP22-35VL
(ERP045-070VL) (A976)
Various covers and floor plates provide access to
components during service and securely cover areas
during normal operations.
1. Floor mat and floor plates in operator compart-
ment allow access to service and parking brakes
and hydraulic control valve. The floor plate is fas-
tened to the frame with capscrews and washers.
The manual hydraulic floor plate and e-hydraulic
floor plate hook onto the floor plate. See Fig-
ure 14.
2. Counterweight cover is attached to counterweight
by a tow pin and two capscrews. This cover al-
lows access to electrical controllers, hydraulic
pump and motor, and hydraulic tank. See Fig-
ure 14.
3. Manual hydraulic covers protect links during oper-
ation. For removal procedures for these covers
see Main Control Valves 2000YRM1334. See
Figure 14.
A. E-HYDRAULIC CONTROL LEVERS B. MANUAL HYDRAULIC CONTROL LEVERS
1. COUNTERWEIGHT
2. FRAME
3. COWL
4. COUNTERWEIGHT COVER
5. TOW PIN
6. CAPSCREW
7. MANUAL HYDRAULIC FLOOR PLATE
8. MANUAL HYDRAULIC FLOOR PLATE
9. MANUAL HYDRAULIC FLOOR MAT
10. MANUAL HYDRAULIC COVERS
11. E-HYDRAULIC FLOOR PLATE
12. E-HYDRAULIC FLOOR PLATE
13. E-HYDRAULIC FLOOR MAT
Figure 14. Covers and Floor Plates for Lift Truck Models ERP22-35VL (ERP045-070VL) (A976)
Covers and Floor Plates 0100 YRM 1342
14
17. FOR LIFT TRUCK MODELS ERP40-50VM,
ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985)
Various covers and floor plates provide access to
components during service and securely cover areas
during normal operations.
1. Floor mat and floor plates in operator compart-
ment allow access to service brakes, hydraulic
control valve, and traction motor electrical control-
ler. The manual hydraulic floor plate and e-hy-
draulic floor plate hook onto the floor plate. See
Figure 15 or Figure 16.
2. Counterweight cover is attached to counterweight
by three captive capscrews. This cover allows ac-
cess to hydraulic pump electrical controller, hy-
draulic pump and motor, and hydraulic tank. See
Figure 15 or Figure 16.
3. Manual hydraulic covers protect links during oper-
ation. For removal procedures for these covers
see Main Control Valves 2000YRM1334. See
Figure 15 or Figure 16.
A. MANUAL HYDRAULIC CONTROL LEVERS B. E-HYDRAULIC CONTROL LEVERS
1. CAPTIVE CAPSCREW
2. COUNTERWEIGHT COVER
3. COUNTERWEIGHT
4. MANUAL HYDRAULIC FLOOR MAT
5. MANUAL HYDRAULIC FLOOR PLATE
6. MANUAL HYDRAULIC FLOOR PLATE
7. FRAME
8. MANUAL HYDRAULIC COVERS
9. COWL
10. E-HYDRAULIC FLOOR MAT
11. E-HYDRAULIC FLOOR PLATE
12. E-HYDRAULIC FLOOR PLATE
Figure 15. Covers and Floor Plates for Lift Truck Models ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VML) (A985) Manufactured Before Nov, 2014
0100 YRM 1342 Covers and Floor Plates
15
18. A. MANUAL HYDRAULIC CONTROL LEVERS B. E-HYDRAULIC CONTROL LEVERS
1. CAPTIVE CAPSCREW
2. COUNTERWEIGHT COVER
3. COUNTERWEIGHT
4. MANUAL HYDRAULIC FLOOR MAT
5. MANUAL HYDRAULIC FLOOR PLATE
6. MANUAL HYDRAULIC FLOOR PLATE
7. FRAME
8. MANUAL HYDRAULIC COVERS
9. COWL
10. E-HYDRAULIC FLOOR MAT
11. E-HYDRAULIC FLOOR PLATE
12. E-HYDRAULIC FLOOR PLATE
Figure 16. Covers and Floor Plates for Lift Truck Models ERP40-55VM (ERP080-120VM ) (A985)
Manufactured After Nov, 2014
Covers and Floor Plates 0100 YRM 1342
16