The document outlines various workplace transformations for a dairy and juice plant, including reducing noise, improving temperature control, adding block diagrams and line tagging, installing mineral wool insulation, making motors more transparent for maintenance, and other minor changes. It provides details on implementing noise reduction coatings and dampers, ensuring proper ventilation for temperature control, examples of block diagrams and line tagging standards, replacing damaged insulation with mineral wool, methods for increasing motor transparency, and treating contaminated floor tiles.

1. Workplace Transformations
DAIRY & JUICE
TAD-1,TAD-2

2. Outlines
• Noise Reduction
• Solution for temperature problem
• Introduction of Block Diagrams
• Tagging of lines
• Mineral wool for Insulation
• Transparency in covering of Motors
• Other minor transformations

3. Noise Reduction
• Noise Reduction coating
• Noise Stopper
• Noise Damper

4. Solution for Temperature
Problem
• Ventilation is the best solution.
• The number of supply and exhaust fans should be such that the CFM
would be much enough to meet required air changes(40 per hour)and
to have a positive pressure(0.8 bar more than atmospheric pressure).

5. Block Diagrams
• There should be block diagrams well painted on the walls inside the
plant to understand the process in a better way e.g;

6. Tagging Of Lines
• Different lines in the plant for water, steam, product should be
properly tagged.
• According to A 13.1 article of ASME/ANSI standards for these stickers
are present.

7. Tagged line Untagged lines in plant

8. Insulation of Hot Lines
• Mostly the insulation of hot lines in the plant in out of order or old
enough so new insulation should be done.
• The best suitable material for hot lines in the plant would be Mineral
Wool.

9. Mineral wool insulated line Damaged glass wool insulation

10. Transparency
• The motors of pumps should be transparent to viewer in order to
create ease for maintenance.
• There are many methods by which we can achieve this transparency
e.g., by making a section in covering and making this section
transparent.

11. Transparent covering. Untransparent covering

12. Damaged Demarcation
New Demarcation Damaged Demarcation in the Plant

13. Tools Cabinet
New tools cabinet with marks of tools. Tool cabinet present in the plant.

14. Treatment of Floor Tiles
• The floor tiles get contaminated due to chemicals used for different
processes and then dropped on floor.
• So best possible solution is regular treatment with detergents.

15. Tagging on equipments
• There are many untagged equipments in the plant so proper tagging
according to P&ID should be done.

16. Thank You!