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Wireless Sensors for Quality Monitoring and
Management of Stored Grain Inventories
Guy Roger Aby (M.S. Student)
Dr. Dirk E. Maier
2nd All Africa Postharvest Congress and Exhibition
September 17-20, 2019
Africa Union Commission Headquarters, Addis Ababa, Ethiopia
Why monitor to manage stored grain?
• Numerous risks
• Molds and mycotoxins
• Insects
• Marketing
• Harvest season
Agricultural and Biosystems Engineering
Grain Storage Monitoring System
Temperature and moisture cables
• Advantages:
Accurate, last longer
• Disadvantages:
Interference
Structural Integrity
Cost
3
Agricultural and Biosystems Engineering
Options for Grain Monitoring System
Wireless sensors
• Advantages:
No interference with other equipment
Cheaper and fan control
No structural issues
• Disadvantages:
Might be broken
Shorter battery life
Agricultural and Biosystems Engineering
Objective:
• Compare the effectiveness of the wireless sensor
technology against a conventional cable-based sensor
system by monitoring temperature and relative humidity
in stored grain mass.
• Cable sensors vs GAC 2500 official moisture meter
• Wireless sensors vs Cable sensors
• Wireless sensors vs Cable sensors vs Vaisala high
accuracy sensor
• Wireless sensors recapture rate
Agricultural and Biosystems Engineering
Experiment 1:
Grain samples probed at 18 OPI cable sensors locations
within the grain mass and measured with GAC 2500
Results
18 EMC values obtained with GAC 2500 are statistically the same as the
EMC values generated by 18 OPI sensors
Agricultural and Biosystems Engineering
Experiment 2:
14 wireless and OPI sensors in the grain mass
Agricultural and Biosystems Engineering
Agricultural and Biosystems Engineering
Experiment 3:
4 wireless sensors, OPI cable sensors, and the Vaisala
sensor in the grain mass one step at a time
Agricultural and Biosystems Engineering
Experiment 4: Wireless sensors recapture
Agricultural and Biosystems Engineering
Wireless sensors recapture
• First trial
• 44 placed in the bin, 44 recaptured
• Second trial
• 15 placed in the bin, 15 recaptured
• Third trial
• 20 placed in the bin, 20 recaptured
• Fourth trial
• 25 placed in the bin, 25 recaptured
Results: 100% recapture rate
Agricultural and Biosystems Engineering
Conclusions
• Wireless sensor technology effectively monitors
temperature and relative humidity in stored grain
mass (silo, bag)
• Measured temperatures and relative humidity values were
as accurate as those measured with
• GAC 2500 official moisture meter
• conventional cable-based sensor system
• high-accuracy T/RH Vaisala high-accuracy probe
• Wireless sensors were successfully recaptured
during unloading of the grain
• 100% of wireless sensors were screened out without
impeding unloading capacity
Agricultural and Biosystems Engineering
Acknowledgement
• This research is supported with funding provided by
the NC-213 The Andersons Research Grant
Program and a National Science Foundation SBIR
project subcontract from Amber Agriculture
• Authors are grateful to staff of the ISU Agricultural
Engineering and Agronomy Research Farm for their
assistance with this project
Agricultural and Biosystems Engineering

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Wireless Sensors for Quality Monitoring and Management of Stored Grain Inventories

  • 1. Wireless Sensors for Quality Monitoring and Management of Stored Grain Inventories Guy Roger Aby (M.S. Student) Dr. Dirk E. Maier 2nd All Africa Postharvest Congress and Exhibition September 17-20, 2019 Africa Union Commission Headquarters, Addis Ababa, Ethiopia
  • 2. Why monitor to manage stored grain? • Numerous risks • Molds and mycotoxins • Insects • Marketing • Harvest season Agricultural and Biosystems Engineering
  • 3. Grain Storage Monitoring System Temperature and moisture cables • Advantages: Accurate, last longer • Disadvantages: Interference Structural Integrity Cost 3 Agricultural and Biosystems Engineering
  • 4. Options for Grain Monitoring System Wireless sensors • Advantages: No interference with other equipment Cheaper and fan control No structural issues • Disadvantages: Might be broken Shorter battery life Agricultural and Biosystems Engineering
  • 5. Objective: • Compare the effectiveness of the wireless sensor technology against a conventional cable-based sensor system by monitoring temperature and relative humidity in stored grain mass. • Cable sensors vs GAC 2500 official moisture meter • Wireless sensors vs Cable sensors • Wireless sensors vs Cable sensors vs Vaisala high accuracy sensor • Wireless sensors recapture rate Agricultural and Biosystems Engineering
  • 6. Experiment 1: Grain samples probed at 18 OPI cable sensors locations within the grain mass and measured with GAC 2500 Results 18 EMC values obtained with GAC 2500 are statistically the same as the EMC values generated by 18 OPI sensors Agricultural and Biosystems Engineering
  • 7. Experiment 2: 14 wireless and OPI sensors in the grain mass Agricultural and Biosystems Engineering
  • 9. Experiment 3: 4 wireless sensors, OPI cable sensors, and the Vaisala sensor in the grain mass one step at a time Agricultural and Biosystems Engineering
  • 10. Experiment 4: Wireless sensors recapture Agricultural and Biosystems Engineering
  • 11. Wireless sensors recapture • First trial • 44 placed in the bin, 44 recaptured • Second trial • 15 placed in the bin, 15 recaptured • Third trial • 20 placed in the bin, 20 recaptured • Fourth trial • 25 placed in the bin, 25 recaptured Results: 100% recapture rate Agricultural and Biosystems Engineering
  • 12. Conclusions • Wireless sensor technology effectively monitors temperature and relative humidity in stored grain mass (silo, bag) • Measured temperatures and relative humidity values were as accurate as those measured with • GAC 2500 official moisture meter • conventional cable-based sensor system • high-accuracy T/RH Vaisala high-accuracy probe • Wireless sensors were successfully recaptured during unloading of the grain • 100% of wireless sensors were screened out without impeding unloading capacity Agricultural and Biosystems Engineering
  • 13. Acknowledgement • This research is supported with funding provided by the NC-213 The Andersons Research Grant Program and a National Science Foundation SBIR project subcontract from Amber Agriculture • Authors are grateful to staff of the ISU Agricultural Engineering and Agronomy Research Farm for their assistance with this project Agricultural and Biosystems Engineering