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DIGITECH
WELDING SIMULATOR
PRODUCT CODE: DG-M-WS
Welding Simulator (DG-M-WS), is designed to give training of welding process
and to monitor the performance of the welding operator. The unit monitors
the efficiency of the welder by monitoring common faults that generally occur during
the welding process. The operator uses welding torch without supply, therefore it
saves a lot of power and offers a safer operation to a new welder. The unit has four
built-in digital displays for monitoring different parameters.
Two Sensors are placed in a jig for start pulse and stop pulse. When the operator
puts the welding probe near start sensor with proper distance from welding surface
(10 mm) welding timer starts and when the operator reaches the stop sensor the
timer will stop. The timer will display the time which the operator took for welding
job of prefixed length. Speed Indicator will display the welding speed of the operator
in mm/sec.
Two plates are placed as the welding barrier on the jig and contacts are connected
to the controller. One side is in front of the welding area and another is in the back
of the welding area. Welding should be done straight. If welding gun touches any of
the sides, it will give audio/visual alarm for fault. Fault Indicator will show how many
times the gun deviated from straight line position.
One special through-beam sensor is placed in between both the ends. If the welding
gun blocks the beam of the sensor and goes straight in the same way that means
that the welding is OK. And if the gun is lifted up while welding, the beam counter
will count the fault and give an Audio/Visual signal.
The penetration fault is counted if Nozzle touches/penetrates at a depth having more
than 10 mm (approximately) clearance. The probe position is sensed by the laser
beam at the bottom propagating from one end to another end in horizontal line. The
fault is indicated by beep & visual display.
DIGITECH
Product Code DG-M-WS
Equipment
Category
Miscellaneous
Welding Time
Display
5 digit LED 12.5 mm high red
colour
Welding Speed
Display
5 digit LED 12.5 mm high red
colour
Touch Fault
Display
5 digit LED 12.5 mm high red
colour
Penetration Fault
Display
5 digit LED 12.5 mm high red
colour
Time
measurement
accuracy
+/- 0.01 Seconds
Touch Fault
Buzzer
Provided
Penetration Fault
Buzzer
Provided
Welding Light Provided
Weight 4.0 Kg
Dimension 250W x 150D x 120H (mm)
Usage
Environment
0-55°C; 99% RH (non-
condensing)
Applications
Automobile Industry; Shipping
Industry, Construction
companies, Welding labs etc
SPECIFICATIONS
Ordering Information
Item:
Welding Simulator
Category:
Miscellaneous
Unique Code:
DG-M-WS
Accessories:
- Power Cord
- RS232 connector
- Operating Manual
- Headphones
Customization:
Any customisation
request to be made at the
time of placing the order
Order Placement:
- Via the Website
- Via E-mail
- Via Phone
A K Goel
Managing Director
Digitech Roorkee
info@digirke.com
9897239204
Web: www.digirke.com
WELDING SIMULATOR
PRODUCT CODE: DG-M-WS

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Welding Simulator - Digitech Roorkee

  • 1. DIGITECH WELDING SIMULATOR PRODUCT CODE: DG-M-WS Welding Simulator (DG-M-WS), is designed to give training of welding process and to monitor the performance of the welding operator. The unit monitors the efficiency of the welder by monitoring common faults that generally occur during the welding process. The operator uses welding torch without supply, therefore it saves a lot of power and offers a safer operation to a new welder. The unit has four built-in digital displays for monitoring different parameters. Two Sensors are placed in a jig for start pulse and stop pulse. When the operator puts the welding probe near start sensor with proper distance from welding surface (10 mm) welding timer starts and when the operator reaches the stop sensor the timer will stop. The timer will display the time which the operator took for welding job of prefixed length. Speed Indicator will display the welding speed of the operator in mm/sec. Two plates are placed as the welding barrier on the jig and contacts are connected to the controller. One side is in front of the welding area and another is in the back of the welding area. Welding should be done straight. If welding gun touches any of the sides, it will give audio/visual alarm for fault. Fault Indicator will show how many times the gun deviated from straight line position. One special through-beam sensor is placed in between both the ends. If the welding gun blocks the beam of the sensor and goes straight in the same way that means that the welding is OK. And if the gun is lifted up while welding, the beam counter will count the fault and give an Audio/Visual signal. The penetration fault is counted if Nozzle touches/penetrates at a depth having more than 10 mm (approximately) clearance. The probe position is sensed by the laser beam at the bottom propagating from one end to another end in horizontal line. The fault is indicated by beep & visual display.
  • 2. DIGITECH Product Code DG-M-WS Equipment Category Miscellaneous Welding Time Display 5 digit LED 12.5 mm high red colour Welding Speed Display 5 digit LED 12.5 mm high red colour Touch Fault Display 5 digit LED 12.5 mm high red colour Penetration Fault Display 5 digit LED 12.5 mm high red colour Time measurement accuracy +/- 0.01 Seconds Touch Fault Buzzer Provided Penetration Fault Buzzer Provided Welding Light Provided Weight 4.0 Kg Dimension 250W x 150D x 120H (mm) Usage Environment 0-55°C; 99% RH (non- condensing) Applications Automobile Industry; Shipping Industry, Construction companies, Welding labs etc SPECIFICATIONS Ordering Information Item: Welding Simulator Category: Miscellaneous Unique Code: DG-M-WS Accessories: - Power Cord - RS232 connector - Operating Manual - Headphones Customization: Any customisation request to be made at the time of placing the order Order Placement: - Via the Website - Via E-mail - Via Phone A K Goel Managing Director Digitech Roorkee info@digirke.com 9897239204 Web: www.digirke.com WELDING SIMULATOR PRODUCT CODE: DG-M-WS