The document provides information on an engine characteristic curve, description of a Cummins B5.9-C engine, valve clearance adjustment procedure, fuel injection system overview, fuel tank and filler pump descriptions, and fuel line routing. It includes engine specifications, component diagrams, maintenance steps, and safety cautions. The document is a service manual section giving technical details on the engine, fuel, and lubrication systems.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C diesel engines, including:
1) It describes the engine components and specifications such as the 6-cylinder design, displacement, power output, and weight.
2) The procedures for adjusting intake and exhaust valve clearances are outlined, which must be performed every 1,000 hours or yearly to ensure proper engine operation.
3) Instructions are provided for installing new injection nozzles and valve cover gaskets during maintenance.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on servicing an engine, including:
1. It describes the engine as a 6-cylinder, 4-stroke diesel engine with details like a cast iron block and turbocharger.
2. It provides instructions for adjusting the engine's valves, which must be done every 1,000 hours or yearly, including the proper clearance for inlet and exhaust valves.
3. It lists specifications for the engine like its rated power, torque, displacement and compression ratio.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C diesel engines, including:
1) It describes the engine components and specifications such as the 6-cylinder design, displacement, power output, and weight.
2) The procedures for adjusting intake and exhaust valve clearances are outlined, which must be performed every 1,000 hours or yearly to ensure proper engine operation.
3) Instructions are provided for installing new injection nozzles and valve cover gaskets during maintenance.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on servicing an engine, including:
1. It describes the engine as a 6-cylinder, 4-stroke diesel engine with details like a cast iron block and turbocharger.
2. It provides instructions for adjusting the engine's valves, which must be done every 1,000 hours or yearly, including the proper clearance for inlet and exhaust valves.
3. It lists specifications for the engine like its rated power, torque, displacement and compression ratio.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on engine mounting for Cummins B5.9-C and C8.3-C engines. It includes:
1) Tightening specifications for the engine mounting brackets and cushion at the front and rear of the engine, ranging from 7.2 to 76 kgf-m.
2) Details on the color markings of the front and rear engine cushions to ensure proper installation - the EC210 front cushion is yellow/white and rear is blue/white, while the EC240 front is green/white and rear is blue/white.
3) A note to check the color markings of the cushions during installation.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdftepu22753653
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water-cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, and fuel injection system. The document also includes specifications, diagrams, and instructions for adjusting the engine's valves and other maintenance tasks.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfdai20nao
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfrou774513po
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfzhenchun51
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water-cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, and fuel injection system. The document also includes specifications, diagrams, and instructions for adjusting the engine's valves and other maintenance tasks.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdflunrizan628
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, and fuel injection system. The document also includes specifications, diagrams, and instructions for procedures like valve clearance adjustment.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdffapanhe306271
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides service information on removing the engine from a machine. It lists the necessary tools and parts and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after installing lifting eyes on the cylinder block. Safety precautions and specifications for fluids are referenced.
Volvo L120E Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides information on removing a six-cylinder turbocharged diesel engine from a vehicle. It describes draining fluids, disconnecting electrical connections and hoses, removing covers and brackets, and detaching the engine from the transmission. Lifting eyes are attached to the engine and it is lifted out of the vehicle using a lifting device, weighing approximately 760 kg. Precautions are outlined to properly support and secure disconnected components.
Volvo L120C Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for engines, including specifications, capacities, weights, and instructions for procedures like installing and removing an engine, adjusting valves, removing and installing an oil pump, and more. Key details include:
- The engines covered are the TD63KBE and TD73KDE six-cylinder diesel engines.
- Specifications provided include engine output, torque, cylinder details, oil pressures and more.
- Instructions are given for installing an engine, adjusting valves, removing and installing an oil pump, with accompanying diagrams to illustrate the steps.
- Capacities are provided for coolant, engine oil and other fluids.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides information on performing a compression test on an engine. It lists the required tools and outlines the steps to prepare the engine, which include removing components like the inlet pipe, exhaust pipe, diesel particulate filter, air cleaner, crankcase ventilation, and valve cover. The goal is to access the cylinders so compression can be measured using a pressure gauge, spanner, rotation tool, and adapters.
Volvo L110F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides information on removing the engine from a machine. It lists the necessary tools and parts, and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after these preparatory tasks are completed.
Volvo L90G Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L90G engine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, hydraulic oil, and coolant, disconnecting hoses, cables, and brackets connecting the engine to other components, and removing covers and panels to expose the engine. Lifting tools such as slings and lifting eyes are recommended to lift the engine out of the machine once it is fully disconnected.
Volvo L90D Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides specifications and service information for engines. It describes the TD63KBE and TD73KDE engines, including their outputs, dimensions, lubrication systems and components like the turbocharger and intercooler. It also provides instructions for installing and removing the engines, listing the steps and necessary tools and equipment. Specification tables outline engine weights and capacities, tightening torques and other technical details.
Volvo L90COR L90C OR Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for removing and installing an oil pump on L90C and L120C engines. It includes specifications, a list of required tools, step-by-step instructions for removing the old pump and installing the new one, torque specifications, and a note to check for leaks after installation. Key steps include draining the oil, using a puller to remove the drive gear, bolting on the new pump, and heating and tapping the drive gear onto the shaft with a feeler gauge to set the clearance.
Volvo L90C Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
- The document provides service information for Volvo engines, including specifications, capacities, procedures for removing and installing components, and instructions for tasks like adjusting valves and bleeding air from the fuel system.
- It describes the L90C and L120C engines, noting they are six-cylinder turbocharged diesel engines, and provides the engine designations and specifications.
- The sections include procedures for removing and installing the engine, oil pump, and other components, with accompanying diagrams to illustrate the steps. Tightening torques and fluid capacities are also specified.
Volvo L70G Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L70G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling components. Tests are recommended after replacement to check proper functioning.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides instructions for removing an engine from a machine. It describes draining fluids like engine oil, transmission oil, and hydraulic oil. It lists components that must be disconnected from the engine like hoses, wires, and brackets. Lifting tools are listed that will be needed to lift the engine out once it is prepared and disconnected from the machine. The instructions are step-by-step to ensure the engine can be safely removed.
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Volvo EW180 Wheeled Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine characteristic curve
(Cummins B5.9-C)
210 Service Information 2014/5/31
Profile:
Engine characteristic curve (Cummins B5.9-C)
Engine characteristics
Item Specification
Rated output 145 PS/1900 rpm (143 HP/1900 rpm)
Max. torque (Net) 63 kgf·m/1500 rpm (455 lbf·ft/1500 rpm)
Min. fuel consumption 151g / PS·h
Rated fuel consumption 158g / PS·h
Figure 1
Engine, characteristic curve
T. Torque
F. Fuel consumption
O. Output
E. Engine speed
2. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description
(Cummins B5.9-C)
210 Service Information 2014/5/31
Profile:
Engine, description (Cummins B5.9-C)
The engine is a 6-cylinder, 4-stroke, direct injected, turbocharged, aftercooled, water cooled assembly with a cast
iron block and cylinder head.
Gears in the engine gear case are hardened helical type for strength and reduced noise, arranged to provide quiet,
smooth transmission of power.
The cylinder block and head are designed with internal passages formed as sets for lubrication and cooling. The
water pump and oil cooler are integrally mounted.
The fan belt is a poly type V-belt for improved performance and an auto tension adjuster maintains belt tension.
Figure 1
Engine, fuel filter side view
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
High pressure fuel line
Fuel injection pump
Engine data plate
Engine oil pressure sensor port (1/8″ NPTF)
Engine oil heater port (M22 × 1.5P)
Engine speed sensor port (3/4″-16 UNF)
Fuel feed pump
Water temperature sensor port (3/4″ NPTF)
Primary fuel filter/water separator
Secondary fuel filter
Dipstick
3. Figure 2
Engine, turbocharger side view
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Exhaust gas discharge port
Valve cover
Starter
Engine block
Oil pan
Engine oil drain valve (M22 × 1.5P)
Engine oil cooler
Water temperature switch port (PT 1/2″)
Water inlet
Thermostat
Turbocharger
Block heater port
Figure 3
Engine, top view
1. Fuel shut-off solenoid
4. 2.
3.
4.
5.
Engine oil refill plug
Fan drive and pulley
Fan spacer
Aftercooler
Figure 4
Engine, front view
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Turbocharger
Automatic belt tensioner
Fan pulley
Alternator
Water pump
Water inlet
Vibration damper
Fan belt
Gear cover
Fuel injection pump gear cover
6. Service Information
Document Title: Function Group: Information Type: Date:
Valve clearance adjustment 214 Service Information 2014/5/12
Profile:
Valve clearance adjustment
Cummins B5.9-C
Valves must be correctly adjusted for the engine to operate efficiently. Valve adjustment must be performed using the
specified values.
Adjust the valves at each 1000 hours or 1 year maintenance interval.
All the valve adjustments must be made when the engine is cold and stabilized coolant temperature is 60°C or below.
Turn the valve adjustment screws in until touching the push rod sockets, and then loosen them one full turn. Use
1/2″ drive, Part No. 3377371 Engine Barring Tool.
Figure 1
Valve clearance adjustment condition
Locate top dead center for cylinder No.1 by rotating the crankshaft slowly while pressing on the engine timing pin.
When the pin engages the hole in the camshaft gear, cylinder No.1 is at top dead center on the compression stroke.
Figure 2
Valve clearance
Inlet valve 0.25 mm 0.010 in
Exhaust valve 0.51 mm 0.020 in
7. Figure 3
Rotation, camshaft gear
1.
2.
3.
Camshaft gear
Timing pin
Gear housing
A. Compression stroke
CAUTION
Disengage the timing pin. Engine components may be damaged if the engine is rotated with the timing pin engaged.
Figure 4
Removal, timing pin
Figure 5
Adjustment, clearance between the valve stem and rocker lever
Tools : 14 mm spanner, “-” screwdriver, feeler gauge.
The clearance is correct when slight resistance is felt as the feeler gauge is moved between the valve stem and
rocker lever. At that point, tighten the lock nut. (Tightening torque : 24 N·m)
Adjust the valves indicated (*) in the table below.
After tightening the lock nut, check the valve clearance again. If the clearance is not correct, readjust.
8. Valves to be adjusted (*)
Cylinder 1 2 3 4 5 6
Inlet (I) * * *
Exhaust (E) * * *
Figure 6
Valves to be adjusted
CAUTION
Be sure the timing pin is disengaged.
NOTE!
Mark the crankpulley and cover.
NOTE!
Rotate the crankshaft 360°.
Figure 7
Marking, crankpulley
Adjust the valves indicated (*) in the table below.
After tightening the lock nut, check the valve clearance again.
If the clearance is not correct, readjust.
Valves to be adjusted (*)
Cylinder 1 2 3 4 5 6
Inlet (I) * * *
Exhaust (E) * * *
9. Figure 8
Valves to be adjusted
Assemble the gaskets, valve covers, o-rings and special screws.
Figure 9
Assembly, valve covers
Tools : 16 mm spanner
Tightening torque : 24 N·m (18 lbf·ft)
NOTE!
Check valve covers and o-rings. If damaged, replace with a new one.
Injection nozzles installation
Assemble a sealing washer on each injection nozzle. Use only one sealing washer.
Figure 10
Assembly, injection nozzles
Apply anti-seize compound to the threads of the injector hold-down nut and between the top of the nut and
injector body.
10. Figure 11
Apply, anti-seize compound
Figure 12
Installation, injection nozzle
Tools : 16 mm spanner, 24 mm Deep socket
Tightening torque : 60 N·m (44 lbf·ft)
NOTE!
Install the injection nozzle. The protrusion on the injector body fits into a notch in the cylinder head to position the injector.
Tighten the injection nozzle nuts.
Figure 13
Tightening, injection nozzle
NOTE!
Some sockets can damage the sealing surface of the fuel drain outlet.
11. Service Information
Document Title: Function Group: Information Type: Date:
Engine mounting 218 Service Information 2014/5/12
Profile:
Engine mounting
Figure 1
Engine mounting, front-fan side view
Figure 2
Engine mounting, rear-flywheel side view
A. A-details (cushion)
NOTE!
Check the color markings for cushion installation.
Cushion (A-details)
Front (fan side) - Yellow and white
Rear (flywheel side) - Blue and white
Tightening torque, unit : kgf·m (lbf·ft)
No. Mounting position Tightening torque
M12 × 1.75 × 35L (4)
M12 × 1.75 × 65L (2)
1 Engine mounting bracket (front)
* Apply loctite # 243
11 ~ 12 (80 ~ 87)
M12 × 1.75 × 50L
2 Engine mounting bracket (rear)
13. Service Information
Document Title: Function Group: Information Type: Date:
Lubricating system,
description
220 Service Information 2014/5/31
Profile:
Lubricating system, description
Engine lubricating oil is supplied to the contact faces of rotating components such as turbocharger, crankshaft,
camshaft, piston, inlet/exhaust valve, rocker arm and timing gear by means of forced lubrication from the oil pump.
Lubricating oil flow diagram
Figure 1
Lubrication oil flow
1.
2.
3.
4.
5.
6.
7.
8.
9.
Oil pump
Pressure regulating valve
Oil cooler
Filter bypass valve
Oil filter
Turbocharger oil supply
Turbocharger to oil pan
Piston cooling nozzle
Oil pump idler gear
14. Service Information
Document Title: Function Group: Information Type: Date:
Fuel injection system
(Cummins B5.9-C)
230 Service Information 2014/5/31
Profile:
Fuel injection system (Cummins B5.9-C)
Highly pressurized fuel compressed by the fuel pump is direct injected through the injection nozzle into the
combustion chamber.
Remaining fuel after injection is returned to tank automatically.
A water separator installed to protect the fuel system components provides a means to drain off the water and
contaminants collected from the system.
Fuel flow system diagram
Figure 1
Diagram, fuel system
1.
2.
Fuel feed pump
Fuel filter
2A. Filter bracket
2B. Secondary fuel filter
15. 3.
4.
5.
6.
7.
8.
2C. Primary fuel filter/water separator
Bleed screw
Low pressure supply line
Fuel injection pump
Fuel drain line
High pressure fuel supply line
Fuel injection nozzle
16. Service Information
Document Title: Function Group: Information Type: Date:
Fuel tank, description 2341 Service Information 2014/5/12
Profile:
Fuel tank, description
Figure 1
Structure, fuel tank
1 Tank 7 Screw
2 Cap 8 Plain washer
3 Screen filter 9 Spring washer
4 Drain cock 10 Shim
5 Plug 11 Level gauge
6 O-ring 12 Hydraulic tank
13 Tool box
When mounting the tank, adjust the height by use of shim (10).
Tightening torque :
Screw (7) : 52.2 ± 5.2 kgf·m (377 ± 38 lbf·ft)
17. Service Information
Document Title: Function Group: Information Type: Date:
Fuel filler pump,
description
2344 Service Information 2014/5/12
Profile:
Fuel filler pump, description
The pump outlet is plumbed directly to the fuel tank to reduce the risk of introducing contamination.
The master switch must be in the ON position to operate the fuel filler pump.
CAUTION
The filter at the end of fuel filler pump inlet hose is a strainer, and will not filter impurities from the fuel. When filling use
CLEAN fuel only!
CAUTION
Do not operate the fuel filler pump without fuel or for extended periods of time.
CAUTION
Drain the fuel from the suction hose before putting it in the storage compartment.
CAUTION
In case the pump has been disassembled, assemble the pump so the that the sharp portion of the vane faces the
counterclockwise direction.
Figure 1
Structure, fuel filler pump
18. Service Information
Document Title: Function Group: Information Type: Date:
Fuel warmer, description 2349 Service Information 2014/5/12
Profile:
Fuel warmer, description
The fuel warmer function is to prevent filter and line blockage by melting the paraffin wax extracted from the diesel
fuel in severe cold weather.
If the fuel warmer switch on the switch board is ON, the warning lamp on the monitor panel is activated.
CAUTION
After starting the engine, be sure to turn the fuel warmer switch to the OFF position.
After removing the fuel secondary filter, install the fuel warmer assembly (K-1 ~ K-7).
Assemble the wire K-2 to the connector EN28-F in the engine compartment.
Figure 1
Structure, fuel warmer
A.
B.
Filter head
Fuel filter
K-1. Fuel warmer
K-2. Wires
K-3. Gasket
K-4. Adapter
K-5. O-ring
K-6. Insulator
K-7. Center post
Component location
20. Suggest:
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Please download this document
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21. Service Information
Document Title: Function Group: Information Type: Date:
Fuel lines, description 235 Service Information 2014/5/12
Profile:
Fuel lines, description
The fuel level sensor is installed in the fuel tank.
When the fuel level gauge indicates EMPTY, there is still approximately 40Liter remaining.
Fuel flow
Tank → Water separator → Fuel feed pump → 1st fuel filter → 2nd fuel filter → Fuel injection pump → Nozzle → Tank
Figure 1
Fuel line
1.
2.
3.
4.
Suction hose
Water separator
Suction hose
Return hose
A. Clamp tightening torque : 0.12 ~ 0.17 kgf·m (0.87 ~ 1.23 lbf·ft)