The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C diesel engines, including:
1) It describes the engine components and specifications such as the 6-cylinder design, displacement, power output, and weight.
2) The procedures for adjusting intake and exhaust valve clearances are outlined, which must be performed every 1,000 hours or yearly to ensure proper engine operation.
3) Instructions are provided for installing new injection nozzles and valve cover gaskets during maintenance.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. It also provides instructions for adjusting valve clearance, installing injection nozzles, and adjusting other parts at regular maintenance intervals. The procedures aim to ensure the engine operates efficiently by keeping components properly adjusted.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. It also provides instructions for adjusting valve clearance, installing injection nozzles, and adjusting other parts at regular maintenance intervals. The procedures aim to ensure the engine operates efficiently by keeping components properly adjusted.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. It also provides instructions for adjusting valve clearance, installing injection nozzles, and adjusting other parts at regular maintenance intervals. The procedures aim to ensure the engine operates efficiently by keeping components properly adjusted.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on engine mounting and valve clearance adjustment procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. The valve clearance adjustment section outlines the steps to locate top dead center, check clearances, and adjust valves. It provides the specifications and adjustment intervals for both engine models. The engine mounting section lists the tightening torques for front, rear, and cushion mounting positions.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. It also provides instructions for adjusting valve clearance, installing injection nozzles, and adjusting other parts at regular maintenance intervals. The procedures aim to ensure the engine operates efficiently by keeping components properly adjusted.
Volvo L120G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for performing a compression test on an engine. It lists the required tools and outlines the steps to prepare the engine, which include removing components like the inlet pipe, exhaust pipe, diesel particulate filter, air cleaner, crankcase ventilation, and valve cover. The procedure notes to maintain cleanliness when working on the fuel system and plug all pipes and hoses when removing them.
Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing the engine on a Volvo machine. It outlines the steps to drain fluids, disconnect cables, and remove parts to access the engine. These include draining the engine oil, transmission oil, and hydraulic oil, disconnecting power and suppression cables, and removing fender panels and mudguards. Lifting tools such as slings and eyes are listed to lift the engine out once preparatory steps are complete.
Volvo L120E Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information about removing a six-cylinder turbocharged diesel engine from a vehicle. It lists 24 steps for removal, including draining fluids, disconnecting electrical connections and hoses, removing covers and panels, and detaching mounting brackets. Lifting eyes and slings are used to lift the engine, which weighs approximately 760 kg. Photos illustrate some of the removal points, such as drain plugs, hoses, sensors, and mounting hardware.
Volvo L120C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
- The document provides service information for engines and components, including specifications, maintenance procedures, and part numbers.
- It details that the L90C and L120C models are equipped with six-cylinder turbocharged diesel engines, the TD63KBE and TD73KDE respectively.
- The document includes specifications for engine type, output, torque, dimensions, oil capacities, tightening torques, weights and valve clearance settings.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information on an engine and its components:
1) It describes the D8H engine, which is a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 interim emissions standards. It has a common rail fuel system and exhaust aftertreatment system.
2) It lists the engine's components and their locations, and provides diagrams of the component layout.
3) It describes the engine identification process and protection systems, which can limit engine speed/torque or shut it down if critical parameters are exceeded.
Volvo L110F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on removing the engine from a machine. It lists the necessary tools and parts, and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after these preparatory tasks are completed.
Volvo L90G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L90G engine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling components. Torque specifications are provided for reinstalling the oil pipe.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- The engine has various electronic functions to monitor components and reduce power or shut off the engine if critical issues arise to prevent damage.
Volvo L90D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines, including:
- The L90D is equipped with a TD63KBE engine and the L120D with a TD73KDE engine.
- Both engines are 6-cylinder 4-stroke turbocharged diesel engines with intercoolers.
- The engines have wet cylinder liners and separate cylinder heads covering 3 cylinders each.
- Lubrication is provided by a force-feed system and the turbocharger supplies pressurized air.
Volvo L90COR L90C OR Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for engines used in L90C and L120C machines, including:
- The L90C is equipped with a TD63KBE engine and the L120C with a TD73KDE engine, both are six-cylinder turbocharged diesel engines.
- Instructions are provided for installing and removing the engine, including lifting points, disconnecting hoses and electrical connections, and draining fluids.
- Specifications include engine details, tightening torques, weights, capacities, and valve clearance specifications.
- A procedure is outlined for adjusting the valves, which involves removing the valve covers and rotating the crankshaft to bring each valve to the adjustment position.
Volvo L90C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines used in Volvo machines. It details that the L90C and L120C models are equipped with six-cylinder TD63KBE and TD73KDE diesel engines respectively. Both engines are turbocharged and low-emission. The document also provides engine specifications such as displacement, power output, torque values, valve adjustment procedures and more.
Volvo L70G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L70G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling any removed components. Tests are recommended after replacement to check proper functioning of the new sensors.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling to reduce emissions.
- The engine has software protections that monitor components, warn the operator, and limit engine speed/torque if issues arise to prevent damage.
- It also describes functions like increased engine speed mode and automatic engine shutdown that are controlled by the software.
Volvo L70D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. Key steps for removal include draining fluids, disconnecting electrical and hydraulic connections, removing accessories attached to the engine like the air cleaner and hood, and lifting the engine out once detached from the frame using a jack and lifting device. Installation involves reversing these steps, making all relevant connections to reattach the engine, and refilling fluids before testing operation. Precautions are outlined to avoid damage to components like the air conditioning system during removal and installation work.
Volvo L60G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L60G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The summary removes non-essential details and focuses on the key steps and purpose of the document.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, with stamped markings to set timing.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place like the electrical connections, fuel lines, exhaust and mounting the engine brackets. Special attention is required when handling heavy components.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety precautions are noted including the risk of crushing injuries when handling heavy components.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Volvo L120G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for performing a compression test on an engine. It lists the required tools and outlines the steps to prepare the engine, which include removing components like the inlet pipe, exhaust pipe, diesel particulate filter, air cleaner, crankcase ventilation, and valve cover. The procedure notes to maintain cleanliness when working on the fuel system and plug all pipes and hoses when removing them.
Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing the engine on a Volvo machine. It outlines the steps to drain fluids, disconnect cables, and remove parts to access the engine. These include draining the engine oil, transmission oil, and hydraulic oil, disconnecting power and suppression cables, and removing fender panels and mudguards. Lifting tools such as slings and eyes are listed to lift the engine out once preparatory steps are complete.
Volvo L120E Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information about removing a six-cylinder turbocharged diesel engine from a vehicle. It lists 24 steps for removal, including draining fluids, disconnecting electrical connections and hoses, removing covers and panels, and detaching mounting brackets. Lifting eyes and slings are used to lift the engine, which weighs approximately 760 kg. Photos illustrate some of the removal points, such as drain plugs, hoses, sensors, and mounting hardware.
Volvo L120C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
- The document provides service information for engines and components, including specifications, maintenance procedures, and part numbers.
- It details that the L90C and L120C models are equipped with six-cylinder turbocharged diesel engines, the TD63KBE and TD73KDE respectively.
- The document includes specifications for engine type, output, torque, dimensions, oil capacities, tightening torques, weights and valve clearance settings.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information on an engine and its components:
1) It describes the D8H engine, which is a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 interim emissions standards. It has a common rail fuel system and exhaust aftertreatment system.
2) It lists the engine's components and their locations, and provides diagrams of the component layout.
3) It describes the engine identification process and protection systems, which can limit engine speed/torque or shut it down if critical parameters are exceeded.
Volvo L110F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on removing the engine from a machine. It lists the necessary tools and parts, and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after these preparatory tasks are completed.
Volvo L90G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L90G engine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling components. Torque specifications are provided for reinstalling the oil pipe.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- The engine has various electronic functions to monitor components and reduce power or shut off the engine if critical issues arise to prevent damage.
Volvo L90D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines, including:
- The L90D is equipped with a TD63KBE engine and the L120D with a TD73KDE engine.
- Both engines are 6-cylinder 4-stroke turbocharged diesel engines with intercoolers.
- The engines have wet cylinder liners and separate cylinder heads covering 3 cylinders each.
- Lubrication is provided by a force-feed system and the turbocharger supplies pressurized air.
Volvo L90COR L90C OR Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for engines used in L90C and L120C machines, including:
- The L90C is equipped with a TD63KBE engine and the L120C with a TD73KDE engine, both are six-cylinder turbocharged diesel engines.
- Instructions are provided for installing and removing the engine, including lifting points, disconnecting hoses and electrical connections, and draining fluids.
- Specifications include engine details, tightening torques, weights, capacities, and valve clearance specifications.
- A procedure is outlined for adjusting the valves, which involves removing the valve covers and rotating the crankshaft to bring each valve to the adjustment position.
Volvo L90C Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and service information for engines used in Volvo machines. It details that the L90C and L120C models are equipped with six-cylinder TD63KBE and TD73KDE diesel engines respectively. Both engines are turbocharged and low-emission. The document also provides engine specifications such as displacement, power output, torque values, valve adjustment procedures and more.
Volvo L70G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L70G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reinstalling any removed components. Tests are recommended after replacement to check proper functioning of the new sensors.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling to reduce emissions.
- The engine has software protections that monitor components, warn the operator, and limit engine speed/torque if issues arise to prevent damage.
- It also describes functions like increased engine speed mode and automatic engine shutdown that are controlled by the software.
Volvo L70D Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. Key steps for removal include draining fluids, disconnecting electrical and hydraulic connections, removing accessories attached to the engine like the air cleaner and hood, and lifting the engine out once detached from the frame using a jack and lifting device. Installation involves reversing these steps, making all relevant connections to reattach the engine, and refilling fluids before testing operation. Precautions are outlined to avoid damage to components like the air conditioning system during removal and installation work.
Volvo L60G Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L60G machine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The summary removes non-essential details and focuses on the key steps and purpose of the document.
Volvo L40B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides information on engine descriptions and service procedures for various components of DEUTZ and VOLVO diesel engines, including:
- The engines are four cylinder, four stroke engines with direct injection and turbocharging.
- Compression tests should yield results between 3-3.8 MPa across cylinders.
- The cylinder head is made of cast iron with vertical inlet and horizontal exhaust on the same side.
- Valves are adjusted using a rotation tool to specified clearances, checking with a feeler gauge.
- The timing gears are located at the flywheel end for the camshaft and power take-off, with stamped markings to set timing.
Volvo L35B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information about engines that are equipped on various machine models, including the Deutz-BF4L 1011 FT engine and Volvo D3D and D3.6D engines. It describes the engine components and systems, as well as procedures for removing and installing the engine.
Volvo L30B Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
The document provides service information for removing and installing an engine. It describes the steps to remove components like the counterweight, hydraulic pump, fuel lines and exhaust pipe. It then outlines the reverse process to install the engine, connecting all components back in place like the electrical connections, fuel lines, exhaust and mounting the engine brackets. Special attention is required when handling heavy components.
Volvo L25F Compact Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety precautions are noted including the risk of crushing injuries when handling heavy components.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
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Manual despiece Yamaha fuera de borda pc_e40x_02.pdf
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description (EC210) 210 Service Information 2014/9/22
Profile:
Engine, description (EC210)
(CUMMINS B5.9–C)
The engine is a 6-cylinder, 4-stroke, direct injected, turbocharged, aftercooled, water cooled assembly with a cast
iron block and cylinder head.
Gears in the engine gear case are hardened helical type for strength and reduced noise, arranged to provide quiet,
smooth transmission of power.
The cylinder block and head are designed with internal passages formed as sets for lubrication and cooling. The
water pump and oil cooler are integrally mounted.
The fan belt is a poly type V-belt for improved performance and an auto tension adjuster maintains belt tension.
Figure 1
Engine, structure(EC210)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
High pressure fuel line
Fuel injection pump
Engine data plate
Engine oil pressure sensor port (M10 × 1.0)
Speed sensor port (3/4″ 16UNF)
Fuel feed pump
Water temperature sensor (3/4″ NPTF)
Primary fuel filter/water separator
Secondary fuel filter
Dipstick gauge
2. Figure 2
Engine, front view (EC210)
1 Turbocharger 6 Water inlet
2 Automatic belt tensioner 7 Vibration damper
3 Fan pulley 8 Fan belt
4 Alternator 9 Gear cover
5 Water pump 10 Fuel injection pump gear cover
Figure 3
Engine, rear view (EC210)
1 Engine lifting eye 4 Flywheel housing
2 Fuel filter head 5 Engine oil filter
3 Flywheel 6 Turbocharger
NOTE!
For detailed information on the engine, consult the separate engine service manual.
3. Figure 4
Engine turbocharger, side view (EC210)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Exhaust gas discharge port
Valve cover
Starter
Engine block
Oil pan
Engine oil drain valve (M22 X 1.5P)
Engine oil cooler
Water temperature switch port (PT 1/2″)
Water inlet
Alternator
Thermostat / Water outlet
Turbocharger
Block heater port
Figure 5
Engine, top view (EC210)
1.
2.
3.
Engine oil refill plug
Air conditioner compressor drive pulley
Fan spacer
4. 4. After cooler
Engine characteristic curve
Engine characteristics
Specification KSR 1004
Rated output 145 ps / 1900 rpm
Max. torque (Net) 63 kgf·m / 1500 rpm
(455 lbf·ft / 1500 rpm)
Min. fuel consumption 151 g / ps·h
Rated fuel consumption 158 g / ps·h
Figure 6
Engine, characteristic curve (EC210)
NOTE!
For detailed information on the engine, consult the separate engine service manual.
5. Service Information
Document Title: Function Group: Information Type: Date:
Engine, specifications 210 Service Information 2014/9/22
Profile:
Engine, specifications
Specifications
Item Unit EC210 EC240
Make – Cummins diesel
Model – B 5.9–C C 8.3–C
Type – 4–stroke, 6–cylinder, water cooling,
upright series, direct injection,
diesel engine, turbo-charged,
aftercooled
4–stroke, 6–cylinder, water
cooling, upright series, direct
injection, diesel engine,
turbo-charged
Rated output PS / rpm 145 / 1900 170 / 2000
Maximum torque
(Net)
kgf·m / rpm
(lbf·ft / rpm)
63 / 1500
(455 / 1500)
76.5 / 1500
(722 /1500)
Number of cylinder
Bore×Stroke
mm 6 – 102 × 120 6 – 114 × 135
Total displacement cc(cu·in) 5880(358) 8270(505)
Compression ratio – 17.3 : 1 17.5 : 1
Low idle (No–load) 800 ~ 900 800~900
rpm
High idle (No–load) 2030 ~ 2110 2130~2210
Firing order – 1 – 5 – 3 – 6 – 2 – 4
Nozzle pressure kgf / cm2 (psi) 245 (3484) 265 (3768)
Inlet 0.25 (0.010) 0.30 (0.012)
Valve
clearance
mm
(inch)
Exhaust 0.51 (0.020) 0.61 (0.024)
Turbocharger – Installed
Fan Suction
–
Drive V–rib belt
kg 416 / 458 624 / 658
Weight of engine (dry / wet)
lb 915 / 1009 1375 / 1450
6. Service Information
Document Title: Function Group: Information Type: Date:
Valve clearance adjustment 214 Service Information 2014/9/22
Profile:
Valve clearance adjustment
Cummins B5.9–C (EC210 series)
Valves must be correctly adjusted for the engine to operate efficiently. Valve adjustment must be performed using the
specified values.
Adjust the valves at each 1000 hours or 1 year maintenance interval.
All the valve adjustments must be made when the engine is cold and stabilized coolant temperature is 60°C or below.
Turn the valve adjustment screws in until touching the push rod sockets, and then loosen them one full turn. Use
1/2″ drive, Part No. 3377371 Engine Barring Tool.
Figure 1
Valve clearance adjustment condition
Locate top dead center for cylinder No.1 by rotating the crankshaft slowly while pressing on the engine timing pin.
When the pin engages the hole in the camshaft gear, cylinder No.1 is at top dead center on the compression stroke.
Figure 2
Valve clearance
Inlet valve 0.25 mm 0.010 in
Exhaust valve 0.51 mm 0.020 in
7. Figure 3
Rotation, camshaft gear
1.
2.
3.
Camshaft gear
Timing pin
Gear housing
A. Compression stroke
CAUTION
Disengage the timing pin. Engine components may be damaged if the engine is rotated with the timing pin engaged.
Figure 4
Removal, timing pin
Figure 5
Adjustment, clearance between the valve stem and rocker lever
Tools : 14 mm spanner, “-” screwdriver, feeler gauge.
The clearance is correct when slight resistance is felt as the feeler gauge is moved between the valve stem and
rocker lever. At that point, tighten the lock nut. (Tightening torque : 24 N·m)
Adjust the valves indicated (∗) in the table below.
8. After tightening the lock nut, check the valve clearance again. If the clearance is not correct, readjust.
Valves to be adjusted ( )
Cylinder 1 2 3 4 5 6
Inlet (I) ∗ ∗ ∗
Exhaust (E) ∗ ∗ ∗
Figure 6
Valves to be adjusted
CAUTION
Be sure the timing pin is disengaged.
NOTE!
Mark the crankpulley and cover.
NOTE!
Rotate the crankshaft 360°.
Figure 7
Marking, crankpulley
Adjust the valves indicated (∗) in the table below.
After tightening the lock nut, check the valve clearance again.
If the clearance is not correct, readjust.
Valves to be adjusted ( )
Cylinder 1 2 3 4 5 6
Inlet (I) ∗ ∗ ∗
Exhaust (E) ∗ ∗ ∗
9. Figure 8
Valves to be adjusted
Assemble the gaskets, valve covers, o-rings and special screws.
Figure 9
Assembly, valve covers
Tools : 16 mm spanner
Tightening torque : 24 N·m (18 lbf·ft)
NOTE!
Check valve covers and o-rings. If damaged, replace with a new one.
Injection nozzles installation
Assemble a sealing washer on each injection nozzle. Use only one sealing washer.
Figure 10
Assembly, injection nozzles
Apply anti–seize compound to the threads of the injector hold–down nut and between the top of the nut and
injector body.
10. Figure 11
Apply, anti-seize compound
Figure 12
Installation, injection nozzle
Tools : 16 mm spanner, 24 mm Deep socket
Tightening torque : 60 N·m (44 lbf·ft)
NOTE!
Install the injection nozzle. The protrusion on the injector body fits into a notch in the cylinder head to position the injector.
Tighten the injection nozzle nuts.
Figure 13
Tightening, injection nozzle
NOTE!
Some sockets can damage the sealing surface of the fuel drain outlet.
Cummins C8.3–C (EC240 series)
Valve clearance adjustment
Valves must be correctly adjusted for the engine to operate efficiently. Valve adjustment must be performed using the
specified values.
Adjust the valves at each 1000 hours or 1 year maintenance interval.
11. All the valve adjustments must be made when the engine is cold, and stabilized coolant temperature is 60°C or below.
Figure 14
Adjustment condition
Valve clearance
Inlet valve 0.30 mm 0.012 in
Exhaust valve 0.61 mm 0.024 in
Remove the air inlet hose.
Figure 15
Removal, inlet hose
Remove the wastegate sensing line, support clamps and crankcase vent tube.
Figure 16
Removal. crankcase vent tube
Tools : 13, 18 mm Socket
Remove the valve cover.
12. Figure 17
Removal, valve cover
Tools : 15 mm Wrench
Locate top dead center for cylinder No.1 by rotating the crankshaft slowly while pressing on the engine timing pin.
Figure 18
Rotation, camshaft gear
Tools : 1/2″ driver, Part No. 3377371 Engine Barring tool.
When the pin engages the hole in the camshaft gear, cylinder No. 1 is at top dead center on the compression
stroke.
Figure 19
Position, cylinder No.1
1.
2.
3.
Camshaft gear
Engine timing pin
Gear housing
A. Compression stroke
13. CAUTION
Disengage the timing pin. Engine components may be damaged if the engine is rotated with the timing pin engaged.
Figure 20
Removal, timing pin
CAUTION
To prevent damage of push rod, make sure the adjusting screw ball is positioned in the socket of the push rod when
tightening.
Figure 21
Position, adjusting screw ball
The clearance is correct when slight resistance is felt as the feeler gauge is moved between the valve stem and
rocker lever.
At that point, tighten the lock nut.
Figure 22
Checking, clearance
Tools : Spanner 14mm, “-” Driver, feeler gauge.
Adjust the valves indicated (∗) in the table below.
After tightening the lock nut, check the valve clearance again.
14. If the clearance is not correct, readjust.
Valves to be adjusted ( )
Cylinder 1 2 3 4 5 6
Inlet (I) ∗ ∗ ∗
Exhaust (E) ∗ ∗ ∗
Figure 23
Valves to be adjusted
CAUTION
Be sure the timing pin is disengaged.
Mark the crankpulley and cover.
Rotate the crankshaft 360°.
Figure 24
Marking, crankpulley
Adjust the valves indicated (∗) in the table below.
After tightening the lock nut, check the valve clearance again.
If the clearance is not correct, readjust.
Valves to be adjusted ( )
Cylinder 1 2 3 4 5 6
Inlet (I) ∗ ∗ ∗
Exhaust (E) ∗ ∗ ∗
15. Figure 25
Valves to be adjusted
Valve cover–installation
Install the rubber seal into the groove in the valve cover. Start the installation at the overlap area shown in the
illustration.
Figure 26
Assembly, rubber seal
Do not stretch the rubber seal. If the seal has more overlap than shown in this illustration, trim the excess to provide
the proper overlap.
Install new o-rings on the valve cover screws.
Figure 27
Assembly, o-ring
NOTE!
Engines equipped with wastegate turbochargers must have a studded screw installed in the third hole from the front. This is
for the wastegate actuator hose clamp.
Install the valve cover screws and tighten in the sequence shown.
16. Figure 28
Screw tightening sequence
Tools : 15 mm spanner
Tightening torque : 24 N·m (18 lbf·ft)
Crankcase breather tube–installation
Install the breather tube and hose clamps.
Tighten the screws for the breather tube support brackets.
Figure 29
Assembly, breather tube
Tightening torque : A = 24 N·m (18 lbf·ft), B = 43 N·m (32 lbf·ft)
Tools : 13, 18 mm spanner
Injection nozzles–installation
Lubricate the sealing lips of the sleeve with anti-seize compound. Assemble the injection nozzle, the sealing sleeve,
a new copper washer and the hold-down clamp.
Use only one washer.
A light coat of clean 15W–40 engine oil between the washer and the injection nozzle will aid in holding the washer
in place during installation.
Figure 30
17. Apply, anti-seize compound
Install the hold-down injection nozzle assembly into the injection nozzle bore. The injector leak–off connection
must be toward the valve cover.
Figure 31
Assembly, injection nozzle
Install the hold-down screw.
Figure 32
Screw in, hold-down screw
Tightening torque : 24 N·m (18 lbf·ft)
Tools : 13 mm spanner
18. Service Information
Document Title: Function Group: Information Type: Date:
Engine mounting 218 Service Information 2014/9/22
Profile:
Engine mounting
Figure 1
Engine mounting, side view
Tightening torque, unit : kgf·m (lbf·ft)
No. Mounting position EC210 EC240
M12 x 1.75 x 35L M12 x 1.75 x 30
1 Engine mounting bracket (front)
11 ~ 12 (79 ~ 87)
M12 x 1.75 x 35L M12 x 1.75 x 50L
2 Engine mounting bracket (rear)
7.2 ~ 8.4 (52 ~ 61)
M22 x 2.5 x 130L
3 Engine mounting cushion
63 ~ 76 (455 ~ 549)
NOTE!
Check the color markings for cushion installation.
Figure 2
Cushion
EC210
Front (fan side)–Yellow and white
Rear (flywheel side)–Blue and white
19. Suggest:
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