2. INTRODUCTION
Since 1989, Varsha Refractories is helping industries to save energy. We
believe that refractory is one of the key element in saving energy for a
company. When we provide the right refractory for the furnace it not
only reduces the fuel consumption but also saves the ever perishing
natural resources.
We are building relationships via our business trades with our
customers. The more we understand you and your business, the more
we are able to customise our solutions. The competitive edge you’re
looking for starts with us—and with our dedicated application specialist.
They’re the experts who will understand every inch of your process and
work intensely to optimise the refractory performance.
Varsha Refractories started as a trading firm in Navi Mumbai, India but
now we are not only one of the biggest traders but also a leading
manufacturer in the country. We have had the privilege of serving more
than 2300 customers.
Have high expectations for your refractory products? We do too. Our
bricks set benchmarks for the industry. Our monolithic and ceramic
fibre products are ahead of the curve. With the correct addition of
technology on our products, we have one of the best operations in the
world to deliver what you need.
3.
4. COMPLETE REFRACTORY SOLUTION
We at VRPL think that furnace is heart of any industry and our mission is
to never let any furnace stop its functioning because of the refractory.
To make this happen we offer variety of solutions to our clients such as :
9. FIRE CLAY & HIGH ALUMINA BRICKS
PRODUCT
NAME
CHEMILCAL
ANALYSIS(%)
APPARENT
POROSITY
(%)
BULK
DENSITY
(g/cc)
CCS
(kg/cm2)
PLC
(%)
PCE
(ºC/OC)
RUL
(TAºC)
AL2O3 FE2O3
Varsha-30D 28-31 1.7-2.2 13-18 2.10 400-700
±0.5 at
1300ºC/2h
- 1330-1360
Varsha-40 36-40 2.5-3.5 17-22 2.15 350-550
-0.8 to 0.3 at
1400ºC/2h
1659/29 1350-1400
Varsha-40S 38-41 1.8-2.5 16-21 2.20 400-600
-1.0 to 0.3 at
1450ºC/2h
1665/30 1370-1420
Varsha-42D 41-43 1.3-1.7 15-18 2.25 450-650
-0.6 to 0.2 at
1450ºC/2h
1717/32 1450-1480
Varsha-45 42-45 2.5-3.5 17-22 2.23 400-600
-0.8 to 0.3 at
1400ºC/2h
1665/30 1360-1410
Varsha-45S 42-46 1.8-2.3 16-21 2.25 400-600
-0.8 to 0.3 at
1450ºC/2h
1683/31 1390-1440
Varsha-45D 44-48 1.2-1.5 14-18 2.35 450-700
-0.5 to 0.2 at
1450ºC/2h
1743/33 1460-1500
Varsha-50 47-50 2.6-3.5 17-21 2.32 450-650
-0.8 to 0.4 at
1450ºC/2h
1717/32 1400-1450
Varsha-50S 47-50 1.8-2.2 16-21 2.30 450-650
-1.0 to 0.3 at
1450ºC/2h
1717/32 1400-1450
Varsha-55 52-55 2.9-3.9 17-22 2.42 450-650
-0.5 to 1.0 at
1450ºC/2h
1743/33 1400-1440
Varsha-55S 52-56 1.7-2.2 16-21 2.35 500-700
-0.8 to 0.3 at
1500ºC/2h
1763/34 1450-1500
Varsha-GTF 56-59 1.0-1.5 17-21 2.35 400-600
±0.7 at
1500ºC/2h
1804/36 1500-1540
Varsha-60 57-60 3.4-4.2 17-22 2.50 550-800
-0.4 to 2.0 at
1450ºC/2h
1785/35 1420-1450
Varsha-60L 57-61 2.8-3.8 17-22 2.45 500-800
-0.2 to 2.2 at
1500ºC/2h
1785/35 1430-1470
PRODUCT
NAME
10. Varsha-60S 58-61 1.7-2.2 16-21 2.45 500-800
-0.4 to 0.8 at
1500ºC/2h
1804/36 1470-1510
Varsha-60M 59-61 0.9-1.1 14-18 2.45 600-800
±0.5 at
1600ºC/2h
1820/37 1630-1670
Varsha-62DB 61-63 1.2-1.7 14-18 2.45 500-800
±0.8 at
1500ºC/2h
1785/35 1500-1530
Varsha-62D 61-64 1.2-1.5 13-16 2.50 600-900
±0.5 at
1500ºC/2h
1804/36 1500-1550
Varsha-62BRN 62-64 0.9-1.2 12-15 2.50 650-900
±0.2 at
1500ºC/2h
1820/37
1500-1550
at 4kg/cm2
Varsha-70N 64-67 3.5-4.4 17-23 2.55 500-800
0.5 to 2.5 at
1450ºC/2h
1804/36 1440-1470
Varsha-70 67-70 3.4-4.0 17-22 2.60 600-900
0.3 to 2.5 at
1450ºC/2h
1804/36 1460-1480
Varsha-70S 67-70 2.8-3.2 17-22 2.60 600-900
0.5 to 3.0 at
1500ºC/2h
1804/36 1460-1480
Varsha-70L 67-70 2.4-2.8 16-21 2.55 600-800
0.5 to 2.5 at
1500ºC/2h
1804/36 1460-1490
Varsha-70/20 68-71 1.8-2.2 16-21 2.55 600-900
0.2 to 2.0 at
1500ºC/2h
1804/36 1470-1500
Varsha-70LI 68-72 1.4-1.8 16-21 2.55 600-900
-0.2 to 2.0 at
1500ºC/2h
1820/37 1500-1530
Varsha-70M 69-72 0.4-0.8 15-18 2.55 600-900
-0.2 to 0.5 at
1500ºC/2h
1820/37 1650-1700
Varsha-75 71-75 2.8-3.5 17-22 2.65 600-900
0.3 to 3.0 at
1500ºC/2h
1804/36 1470-1490
Varsha-80S 74-77 2.8-3.5 17-22 2.72 700-950
-0.5 to 2.5 at
1550ºC/2h
1820/37 1470-1500
Varsha-80L 77-80 2.2-2.7 17-22 2.72 700-900
-0.5 to 2.5 at
1550ºC/2h
1820/37 1490-1520
Varsha-80 78-81 1.5-2.0 15-19 2.75 750-1000
0.5 to 1.2 at
1550ºC/2h
1820/37 1520-1550
Varsha-80P 78-81 1.5-2.0 14-18 2.80 800-1100
0.5 to 1.2 at
1550ºC/2h
1820/37 1520-1550
Varsha-85 82-85 1.4-1.8 15-19 2.80 750-1000
-0.3 to 1.0 at
1550ºC/2h
1850/38 1540-1580
CHEMILCAL
ANALYSIS(%)
APPARENT
POROSITY
(%)
BULK
DENSITY
(g/cc)
CCS
(kg/cm2)
PLC
(%)
PCE
(ºC/OC)
RUL
(TAºC)
AL2O3 FE2O3
PRODUCT
NAME
11. NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL
Varsha-85P 82-85 1.4-1.8 13-17 2.85 850-1200
-0.3 to 1.0 at
1550ºC/2h
1850/38 1540-1580
Varsha-88RB 86-89 1.0-1.8 12-16 2.90 900-1200
-0.2 to 0.5 at
1500ºC/2h
1820/37 1580-1620
Varsha-90 88-92 0.4-0.8 12-16 3.05 1000-1300
±0.5 at
1550ºC/2h
1850/38 1620-1660
Varsha-SIC85
SiC=8
0-85
0.5-1.0 14-17 2.50 600-800
-0.2 to 0.5 at
1400ºC/2h
- 1620-1680
Varsha-SIC88
SiC=8
4-88
0.5-0.8 14-17 2.50 600-900
-0.2 to 0.5 at
1400ºC/2h
- 1650-1700
CHEMILCAL
ANALYSIS(%)
APPARENT
POROSITY
(%)
BULK
DENSITY
(g/cc)
CCS
(kg/cm2)
PLC
(%)
PCE
(ºC/OC)
RUL
(TAºC)
AL2O3 FE2O3
PRODUCT
NAME
12. ACID RESISTANT BRICKS & TILES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL
BRAND NAME
Varsha-ACID
RESISTANT (AR)
(230 x 115 x
75mm)
Varsha-ACID
RESISTANT (AR)
(230 x 115 x
38mm)
Varsha-ACID
RESISTANT (AR)
(230 x 100 x
20mm)
Varsha-ACID
RESISTANT -H (ARH)
(230 x 115 x 75mm)
PHYSICAL PROPERTIES
Water Absorption (%) Max. 3.0 3.0 2.0 6.0
CCS (kg/cm2) Min. 700 700 750 500
Flexural Strength (kg/cm2) Min. 100 100 200 -
Acid Resistance (% Loss in Weight)
Max.
2.5 2.5 1.5 2.5
CHEMICAL ANALYSIS (%)
AL2O3(MIN.) 24.0 24.0 24.2 26.0
SiO2(Max.) 68.2 68.2 67.9 66.0
Fe2O3(Max.) 1.8 1.8 1.85 1.8
TiO2(Max.) 2.1 2.1 1.85 2.0
Cao+MgO(Max) 0.50 0.50 0.60 0.5
Na2O+K2O(Max) 3.4 3.4 3.6 3.5
Unit Weight (kg)(Min) 4.35 2.3 0.9 4.35
13. INSULATING BRICKS
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
BRAND NAME
Varsha-
HFI-110
Varsha-
HFK-135
Varsha-
HFK-140
Varsha-
P-500
Varsha-
P-650
Varsha-
P-700
Varsha-
P-750
PHYSICAL PROPERTIES
Bulk Density (g/cc) Max. 1.0 1.10 1.00 0.55 0.65 0.80 0.80
Apparent Porosity (%) Min 60 60 60 - - - -
CCS (kg/cm2)Min. 25 30 25 7 25 13 40
Service Temperature (ºC)Max. 1100 1350 1400 1300 1430 1400 1430
Nature of Bond Ceramic Ceramic Ceramic
Chemico-
Ceramic
Chemico-
Ceramic
Chemico-
Ceramic
Chemico-
Ceramic
Base Raw Materials
Fire Clay,
Mica
Fire Clay,
Kyanite
Fire Clay,
Kyanite
Synthetic
Alumina
Synthetic
Alumina
Synthetic
Alumina
Synthetic
Alumina
CHEMICAL ANALYSIS (%)
Al2O3 (Min.) 20 30 40 40 52 55 50
Fe2O3 (Max.) 2.0 2.0 2.0 1.0 1.5 1.5 1.5
THERMAL PROPERTIES
PCE (ºC/OC)Min. 1564/20 1659/29 1665/30 1605/23 1665/30 1665/30 1683/31
PLC (%) Max.
±0.5 at
1100ºC/5h
±1.5 at
1350ºC/5h
±1.5 at
1400ºC/5h
±1.05 at
1300ºC/5h
±1.5 at
1430ºC/5h
±1.5 at
1400ºC/5h
±1.5 at
1430ºC/5h
RTE (%) at 1000ºC Max. 0.50 0.50 0.50 0.55 0.55 0.55 0.55
Thermal Conductivity (W/m.K)
at:
Hot Face Temperature at
500ºC
0.3 0.35 0.35 - - - -
Hot Face Temperature at
800ºC
- - - 0.26 0.33 0.35 0.35
14. PRECAST PREFIRED (PCPF) BLOCKS
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT
NAME
CHEMILCAL
ANALYSIS(%)
APPARENT
POROSITY
(%)
BULK
DENSITY
(g/cc)
CCS
(kg/cm2)
SERVICE
TEMPERATURE
Max.
PLC
(%)
PCE
(ºC/OC)
AL2O3 FE2O3
LC-45B 44-48 1.2-1.4 12-16 2.30 800-900 1500
±1.8 at
1500ºC/3h
1665/30
LC-60B 58-62 1.4-1.6 12-16 2.55 900-1100 1550
±1.5 at
1500ºC/3h
1763/34
LC-70B 68-72 1.4-1.6 11-15 2.65 1000-1300 1600
±1.8 at
1500ºC/3h
1785/35
LC-70MB 68-72 0.5-0.8 12-16 2.60 1000-1200 1700
±0.8 at
1550ºC/3h
1820/37
LC-80B 78-82 1.6-2.0 12-16 2.80 1100-1400 1650
±1.5 at
1500ºC/3h
1804/36
LC-90B 86-90 1.0-1.2 11-15 3.00 1200-1500 1700
±1.0 at
1500ºC/3h
1820/37
ULC-65B 63-66 1.2-1.4 11-15 2.65 1000-1200 1600
±1.2 at
1500ºC/3h
1785/35
ULC-95B 93-96 0.2-0.4 11-15 3.10 1200-1500 1800
±1.0 at
1500ºC/3h
1835/38
15. MEDIUM PURITY DENSE CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaCrete
(N)
VarshaCrete
(BOILER)
VarshaCrete
(SPL)
VarshaCrete
(45)
VarshaCrete
(SUPER)
VarshaCrete
SUPER (N)
VarshaCrete
(LT)
GENRAL PROPERTIES
Installation
Vibro-
Casting
Vibro-
Casting/
Gunning
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Shelf Life (Months) 9 9 9 9 9 9 9
Max. Service
Temperature(ºC)
1400 1150 1350 1350 1450 1350 1000
Max. Grain Size (mm) 5 5 5 5 5 5 5
Water Required for
Casting(%)
11-12 12-14 11.5-12.5 11.5-12.5 10.5-11.5 11-13 11.5-13.5
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Al203 42-46 35-40 44-47 42-45 68-72 55-59 28-32
Fe2O3 3.5-4.5 2.5-3.5 3.5-4.5 5.0-6.0 4.8-5.5 4.0-5.0 2.8-4.2
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
2.1-2.25 2.00-2.15 2.20-2.35 2.00-2.20 2.50-2.65 2.30-2.40 1.90-2.00
CCS (kg/cm2)
After drying at 110ºC/24h 250-350 200-300 400-500 250-350 350-450 275-350 180-250
After drying at 1350ºC/3h 225-325 - 300-400 225-325
350-450 at
1400ºC/3h
350-450 -
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1564/20 1337/12 1430/15 1564/20 1683/30 1430/15+ -
PLC (%)
After Firing at 1400ºC/3h
±1.0 at
1350ºC/3h
±0.5 at
800ºC/3h
±1.2 at
1350ºC/3h
±1.0 at
1350ºC/3h
±1.5 at
1350ºC/3h
±1.5 at
1300ºC/3h
±1.0 at
800ºC/3h
16. HIGH PURITY DENSE CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaHeat
(A)
VarshaHeat
(A PATCH)
VarshaHeat
(A
SUPREME)
VarshaHeat
A
(NORMAL)
VarshaHeat
(M)
VarshaHeat
(K)
VarshaHeat
(K SPL)
GENRAL PROPERTIES
Installation
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Shelf Life (Months) 9 9 9 9 9 9 9
Max. Service
Temperature(ºC)
1750 1600 1650 1600 1700 1600 1600
Max. Grain Size (mm) 5 5 5 5 5 5 5
Water Required for
Casting(%)
9-11 13-15 11.5-12.5 10-12 9.5-11.5 11.0-12.5 11.5-12.5
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25 25
CHEMICAL ANALYSIS
(%)
Al203 85-88 76-78 82-84 78-82 78-82 56-60 57-61
Fe2O3 1.2-1.8 1.8-2.2 2.0-2.30 1.8-2.4 1.6-2.0 1.0-1.3 0.8-1.2
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/
24h
2.65-2.80 2.45-2.55 2.55-2.70 2.45-2.60 2.50-2.60 2.15-2.25 2.15-2.30
CCS (kg/cm2)
After drying at 110ºC/
24h
600-700 400-550 500-700 500-600 550-650 350-500 400-550
THERMAL PROPERTIES
Refractoriness (ºC/
OC)Min.
1820/37+ 1785/35+ 1804/36+ 1785/35+ 1785/35+ 1683/31+ 1683/31+
PLC (%)
After Firing at 1400ºC/
3h
-1.2 to -2.5
at 1550ºC/
3h
-2.3 to -2.8
at 1550ºC/
3h
-1.2 to -2.5
at 1550ºC/
3h
-1.0 to -2.0 -1.2 to -2.5 -1.2 to -2.4 -1.0 to -2.2
17. HIGH PURITY DENSE CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaHeat
(K
SUPREME)
VarshaHeat
(K NORMAL)
VarshaHeat
(C)
VarshaHeat
(C SPECIAL)
VarshaCast
94
VarshaCast
97
GENRAL PROPERTIES
Installation
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Shelf Life (Months) 9 9 9 9 9 9
Max. Service
Temperature(ºC)
1500 1500 1500 1500 1800 1850
Max. Grain Size (mm) 5 5 5 5 5 5
Water Required for
Casting(%)
11.2-12.2 11-13 11-12 11-12 8.0-9.5 8.0-9.5
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Al203 50-55 52-57 48-52 48-52 93-95 95-96.5
Fe2O3 1.3-1.7 1.10-1.40 0.80-1.50 0.80-1.50 0.12-0.35 0.10-0.30
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
2.25-2.35 2.10-2.25 2.10-2.25 2.10-2.20 2.75-2.85 2.75-2.85
CCS (kg/cm2)
After drying at 110ºC/24h 450-600 300-400 350-450 400-500 500-700 350-550
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1665/30+ 1646/28+ 1665/30+ 1665/30+ 1820/37+ 1835/38+
PLC (%)
After Firing at 1400ºC/3h -1.0 to -2.5 -1.2 to -2.4 -1.0 to -2.5 -1.0 to -2.0
±1.0 at
1550ºC/3h
-0.5 to +1.5
at 1550ºC/
3h
18. LOW CEMENT CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaMon
45
VarshaMon
50
VarshaMon
60
VarshaMon
70
VarshaMon
70(LI)
VarshaMon
80
GENRAL PROPERTIES
Installation
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Shelf Life (Months) 4 4 4 4 4 4
Max. Service Temperature(ºC) 1550 1550 1600 1600 1650 1700
Max. Grain Size (mm) 6 6 6 6 6 6
Water Required for Casting(%) 5.5-6.5 5.5-6.5 5.2-6.2 4.5-5.5 4.5-5.5 4.5-5.5
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Al203 44-48 44-48 58-62 68-72 68-72 78-82
Fe2O3 1.2-1.4 1.3-1.5 1.4-1.6 1.4-1.6 0.8-1.0 1.6-2.0
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
2.30-2.40 2.30-2.40 2.50-2.65 2.65-2.75 2.70-2.80 2.80-2.95
CCS (kg/cm2)
After drying at 110ºC/24h 600-700 600-700 650-750 700-800 750-850 800-900
After Firing at 800ºC/3h 750-850 750-900 800-900 800-900 850-950 900-1000
After Firing at 1100ºC/3h 800-900 800-950 900-1000 900-1000 950-1100 1000-1100
After Firing at 1500ºC/3h 900-1150 950-1250 1000-1100 1000-1200 1050-1250 1200-1300
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1717/32 1717/32+ 1785/35+ 1785/35+ 1804/36+ 1804/36+
PLC (%)
After Firing at 800ºC/3h ±0.25 ±0.25 ±0.25 ±0.25 -0.1 to -02 ±0.20
After Firing at 1100ºC/3h -0.1 to -0.4 -0.1 to -0.4 -0.1 to -0.4 -0.1 to -0.4 -0.15 to -0.3 -0.1 to -0.3
After Firing at 1500ºC/3h -1.0 to -2.0 -1.0 to -1.8 ±1.0 ±1.5
±0.8 at
1550ºC/3h
±1.2
19. LOW CEMENT CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaMon
85
VarshaMon
90
VarshaMon
95
VarshaMon
SIC
VarshaMon
A (SPL)
VarshaMon
ABR 75
GENRAL PROPERTIES
Installation
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Shelf Life (Months) 4 4 4 4 4 4
Max. Service Temperature(ºC) 1700 1700 1800 1500 1600 1650
Max. Grain Size (mm) 8 6 6 6 6 8
Water Required for Casting(%) 4.5-5.5 4.0-5.0 4.0-5.0 5.0-6.0 5.0-6.0 4.5-5.5
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Al203 82-85 86-90 92-95 35-45 58-62 72-75
Fe2O3 0.8-1.2 1.0-1.2 0.1-0.3
0.8-1.2
SIC=20-25
0.9-1.2 1.1-1.3
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
2.80-2.95 2.90-3.05 2.95-3.15 2.40-2.55 2.55-2.65 2.70-2.80
CCS (kg/cm2)
After drying at 110ºC/24h 850-1000 900-1000 900-1000 550-700 800-900 800-950
After Firing at 800ºC/3h 950-1100 1000-1100 1000-1100 700-900 900-1100 900-1000
After Firing at 1100ºC/3h 1050-1200 1100-1200 1100-1200 800-950 1100-1250 1000-1150
After Firing at 1500ºC/3h 1150-1400 1200-1400 1200-1400 850-1000 1300-1400 1200-1500
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1820/37+ 1820/37+ 1835/38+ 1717/32+ 1785/35+ 1840/36+
PLC (%)
After Firing at 800ºC/3h -0.1 to -0.2 ±0.20 ±0.20 ±0.25 ±0.25 -0.1 to -0.25
After Firing at 1100ºC/3h -0.15 to -0.3 -0.1 to -0.3 -0.1 to -0.3 ±0.4 ±0.3 -0.15 to -0.35
After Firing at 1500ºC/3h -0.8 to -1.2 ±1.0 ±0.8 ±1.2 ±0.6 -1.0-0.8
20. ULTRA LOW CEMENT CASTABLES
PRODUCT NAME
Varsha -
ULC
45
Varsha -
ULC
57A
Varsha -
ULC
60
Varsha -
ULC
70
Varsha -
ULC
75
Varsha -
ULC
80
Varsha -
ULC
90
Varsha -
ULC
95
GENRAL PROPERTIES
Installation
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Vibro-
Casting
Shelf Life (Months) 4 4 4 4 4 4 4 4
Max. Service
Temperature(ºC)
1550 1650 1600 1650 1650 1700 1800 1800
Max. Grain Size (mm) 6 6 6 6 6 6 6 6
Water Required for
Casting(%)
5.5-6.5 4.5-5.5 5.2-6.2 4.5-5.5 4.5-5.5 4.5-5.5 4.0-5.0 4.0-5.0
Delivery State
Dry
Powder
Dry Powder Dry Powder Dry Powder Dry Powder
Dry
Powder
Dry Powder
Dry
Powder
Packing (Kg) 25 25 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Al203 44-48 57-60 58-62 68-72 72-75 78-82 88-92 93-95
Fe2O3 1.2-1.4 0.8-1.0 1.4-1.6 1.5-1.8 1.1-1.3 1.6-2.0 0.8-1.0 0.2-0.4
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
2.30-2.40 2.55-2.65 2.50-2.65 2.65-2.75 2.70-2.80 2.80-2.95 2.95-3.05 3.00-3.15
CCS (kg/cm2)
After drying at 110ºC/24h 400-600 450-600 450-600 450-650 450-650 800-900 500-600 500-600
After Firing at 800ºC/3h 700-800 750-900 750-900 750-900 800-1000 900-1000 900-1000 900-1000
After Firing at 1100ºC/3h 800-900 900-1100 850-950 950-1050 1000-1100 1000-1100 1100-1200 1000-1250
After Firing at 1500ºC/3h 900-1150 1100-1300 1000-1100 1000-1200 1100-1250 1100-1300 1200-1400 1250-1500
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1717/32 1804/36+ 1785/35+ 1804/36+ 1804/36+ 1804/36+ 1820/37+ 1835/38+
PLC (%)
After Firing at 800ºC/3h ±0.25 ±0.20
-0.1 to
-0.25
-0.1 to
-0.25
-0.1 to
-0.2
-0.1 to
-0.25
±0.20 ±0.20
After Firing at 1100ºC/3h
-0.1 to
-0.4
-0.15 to
-0.3
-0.15 to
-0.4
-0.15 to
0.4
-0.15 to
-0.35
-0.15 to
-0.3
-0.1 to
-0.3
-0.1 to
-0.3
After Firing at 1500ºC/3h
-1.0 to
-2.0
-0.5 to
-0.8
±1.0 ±1.5 -1.0 to 0.8 ±1.2 ±0.8 ±0.8
21. NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
Varsha
GUN 45
Varsha
GUN 60
Varsha
MONGUN
45
Varsha
MONGUN
60
Varsha
MONGUN
ABR 70
Varsha
LYTEGUN
11
Varsha
LYTEGUN
13
GENRAL PROPERTIES
Installation Gunning Gunning Gunning Gunning Gunning Gunning Gunning
Shelf Life (Months) 9 9 9 9 9 9 9
Max. Service
Temperature(ºC)
1450 1500 1450 1550 1600 1300 1350
Max. Grain Size (mm) 4 4 4 4 4 4 4
Water Required for
Casting(%)
11-15 10-14 9-12 8-11 7-10 35-45 30-40
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Al203 43-45 58-60 43-45 58-60 68-70 32-35 35-38
Fe2O3 2.0-2.5 1.3-1.5 1.3-1.5 1.3-1.5 1.1-1.3 3.5-4.5 3.5-4.5
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
1.95-2.05 2.10-2.20 2.10-2.20 2.25-2.40 2.45-2.55 1.30-1.40 1.45-1.55
CCS (kg/cm2)
After drying at 110ºC/24h 250-350 300-400 400-500 500-600 600-700 40-50 70-80
After Firing at 800ºC/3h 150-250 200-300 500-600 600-700 700-800 25-35 40-50
After Firing at 1100ºC/3h 100-200 150-250 550-650 650-750 750-850 15-25 30-40
After Firing at 1400ºC/3h 250-350 300-400 600-700 700-800
800-900
at 1500ºC/3h
- -
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1621/26+ 1655/30+ 1683/31+ 1785/35+ 1804/36+ 1398/14+ 1398/14+
PLC (%)
After Firing at 800ºC/3h ±0.4 ±0.3 ±0.3 ±0.3 ±0.3 ±0.8 ±0.6
After Firing at 1100ºC/3h ±0.6 ±0.5 ±0.5 ±0.4 ±0.4 ±1.2 ±1.0
After Firing at 1500ºC/3h ±1.5 ±1.0 ±1.2 ±1.0
±0.8
at 1500ºC/3h
±1.2 ±0.8
GUNNING CASTABLES
22. INSULATING CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaLyte
4
VarshaLyte
7
VarshaLyte
8S
VarshaLyte
9
VarshaLyte
10S
VarshaLyte
11
GENRAL PROPERTIES
Installation Tamping Tamping Tamping Tamping Tamping Tamping
Shelf Life (Months) 9 9 9 9 9 9
Max. Service Temperature(ºC) 1000 1100 1300 1200 1100 1300
Max. Grain Size (mm) 6 6 6 6 6 6
Water Required for Casting(%) 80-100 65-70 45-50 46-52 40-48 36-41
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Fe2O3 10-12 7.0-8.5 0.8-1.0 4.5-6.0 4.5-6.0 3.2-3.8
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
0.50-0.60 0.80-0.90 0.85-0.95 0.90-1.05 1.00-1.15 1.20-1.35
CCS (kg/cm2)
After drying at 110ºC/24h 3-5 12-15 25-40 15-20 20-40 30-40
After Firing at 800ºC/3h 2-3 3-5 20-35 4-8 15-35 20-30
After Firing at 1100ºC/3h - 4-6 12-18 8-15 12-25 20-30
After Firing at 1300ºC/3h - - 30-50 - - 35-45
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. - 1337/12 1398/14 1349/13 1337/12 1398/14
PLC (%)
After Firing at 800ºC/3h -0.3 to -0.5 -0.4 to -0.8 -0.4 to -0.8 -0.4 to -0.8 ±0.8 -0.2 to -0.5
After Firing at 1100ºC/3h -0.6 to -1.0 -0.5 to -1.2 ±0.5
-0.2 to 1.0
At 1200ºC/3h
±1.2 -0.3 to -0.7
After Firing at 1300ºC/3h - - ±1.5 - - -1.5 to 1.0
THERMAL CONDUCTIVITY
(W/m.k) max
At 800ºC Hot Face Temperature 0.25 0.35 0.35 0.45 0.40 0.50
23. INSULATING CASTABLES
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME
VarshaLyte
11Li
VarshaLyte
11 Liz
VarshaLyte
13
VarshaLyte
13 Li
VarshaLyte
15
VarshaLyte
15 Li
GENRAL PROPERTIES
Installation Tamping Tamping Tamping Tamping Tamping Tamping
Shelf Life (Months) 9 9 9 9 9 9
Max. Service Temperature(ºC) 1350 1300 1350 1400 1350 1400
Max. Grain Size (mm) 6 6 6 6 6 6
Water Required for Casting(%) 36-41 40-46 30-35 30-35 27-32 27-32
Delivery State Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25 25 25 25
CHEMICAL ANALYSIS (%)
Fe2O3 1.5-2.0 0.8-1.2 3.2-3.6 1.4-1.8 3.0-3.5 1.4-1.8
PHYSICAL PROPERTIES
Bulk Density (g/cc)
after drying at 110ºC/24h
1.20-1.35 0.95-1.05 1.40-1.50 1.40-1.50 1.55-1.65 1.55-1.65
CCS (kg/cm2)
After drying at 110ºC/24h 40-50 15-30 45-55 75-85 85-95 125-145
After Firing at 800ºC/3h 25-35 10-25 25-35 25-45 55-65 70-85
After Firing at 1100ºC/3h 25-35 8-20 25-35 35-45 55-65 70-85
After Firing at 1300ºC/3h 45-55 15-30 45-55 50-60 65-75 80-100
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1398/14 1398/14 1398/14 1430/15 1430/15 1430/15
PLC (%)
After Firing at 800ºC/3h -0.2 to -0.4 ±0.6 -0.2 to -0.4 -0.1 to -0.3 -0.2 to -0.4 -0.1 to -0.3
After Firing at 1100ºC/3h -0.2 to -0.6 ±1.0 -0.3 to -0.7 -0.3 to -0.6 -0.3 to -0.6 -0.2 to -0.6
After Firing at 1300ºC/3h -1.3 to 0.5 -0.8 to -1.5 -1.5 to 0.3
-1.5 o 0.5
at 1350ºC/3h
-1.5 to 0.5
-1.4 to 0.5
at 1350ºC/3h
THERMAL CONDUCTIVITY
(W/m.k) max
At 800ºC Hot Face Temperature 0.55 0.40 0.55 0.60 0.65 0.70
24. AIR SETTING MORTARS
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME VarshaSet-50(Normal) VarshaSet-50(Fine)
GENRAL PROPERTIES
Installation Troweling/Dipping Troweling/Dipping
Shelf Life (Months) 9 9
Maximum Service Temperature (ºC) 1500 1500
Sintering Temperature (ºC) 1100 1100
Maximum Grain Size (mm) 1.5 0.5
% Retained above Maximum Size 5 5
Delivery Sate Dry Powder Dry Powder
Packing (Kg) 25 25
CHEMICAL ANALYSIS (%)
Al203 45-50 45-50
Fe2O3 3.8-4.8 3.8-4.8
PHYSICAL PROPERTIES
Troweling Consistency (%) 20-28 22-30
THERMAL PROPERTIES
PCE (ºC/OC) Min. 1659/29 1659/29
25. HIGH ALUMINA CEMENT
NOTE:
1. Size tolerance : ±1.5% or ±2.0% whichever is greater.
2. VRPL does not warrant the accuracy, fitness for purpose or updates of any information disclosed herein. Specification
of the products may change based on the geographical area to be supplied.
3. Max. & Min. Values are given separately for testing purposes.
4. Data shown are based on average results of production samples and are subject to normal variation during individual
tests.
5. The information contained herein are exclusive property of VRPL.
PRODUCT NAME VarshaCHEM- 50 VarshaCHEM - 70 VarshaCHEM - 75
CHEMICAL ANALYSIS (%)
Al203 42-46 68-71 72-75
Fe2O3 6-8 0.1-0.3 0.1-0.3
CaO - 28-31 23-26
GENRAL PROPERTIES
Shelf Life (Months) 6 6 6
Delivery State Dry Powder Dry Powder Dry Powder
Packing (Kg) 25 25 25
Specific Surface Area (cm2/g) 2800-3600 3500-4200 3500-4200
Setting Time (In Minutes) :
Initial 20-70 50-120 60-120
Final 300-390 400-490 450-550
PHYSICAL PROPERTIES
CCS (kg/cm2)
After 1 Day 300-370 400-500 350-450
After 1 Day Curing + Drying at 110ºC/24h - 520-650 500-650
After 3 Days 400-480 - -
THERMAL PROPERTIES
Refractoriness (ºC/OC)Min. 1337/12 1564/20 1683/31