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UNINTERRUPTIBLE POWER
SUPPLY (UPS)
ENGRO POLYMER & CHEMICALS LTD
UPS maintains a continuous supply of electric power to connected
equipment by supplying power from a separate source when utility power
is not available.
It differs from an auxiliary power supply or standby generator, which does
not provide instant protection from a momentary power interruption
WHATISUPS?
DEG powers the emergency loads of the plant & UPS in case of power
failure.UPS powers control system during DEG starting so that there is no
interruption during power failure.
Incase of DEG failure, UPS is used to bring the plant process to safe shut
down.
It mainly turns off the critical valves.
WHYUPS?
UPS CHARACTERISTICS
UPS @
Battery location : Battery room in CCR
UPS location : Cabinet room in CCR
Backup time: 30 min
Charging time : 8 hours
Quantity:Two ( 48 KW for UL-II, 15KW for PVC-II)
Redundant
125% overload for 10 min, 150% for 1 min and 250% for 20ms.
Two battery units. 48KW UPS has 320 battery units(200AH each) while
16KW has 400 units each(50AH).
Voltage inspection range : -15% to +30%
Local and remote indication/alarm of any failure
CHARACTERISTICS
Redundant equipment in separate cubicles to allow maintenance without
interruption.
Battery connection to UPS is through an isolating switch in UPS cabinet.
Cooling : low velocity forced air (redundant fans)
Maintenance bypass s/w is in separate enclosure from ups cabinet, so ups
can be completely removed.
Power : EMCC/MCC buses
CHARACTERISTICS
OPERATING MODES
NORMALMODE
Battery
Supply Rectifier Inverter load
Static
switch
bypass
Bypass
supply
U
P
S
BACKUPMODE
Battery
Supply Rectifier Inverter load
Static
switch
bypass
Bypass
supply
U
P
S
BYPASSMODE
Battery
Supply Rectifier Inverter load
Static
switch
bypass
Bypass
supply
U
P
S
MAINTENANCEMODE
Battery
Supply Rectifier Inverter load
Static
switch
bypass
Bypass
supply
U
P
S
•Full load heat soak run
•Overload tests
•Step Load application
•Steady state regulation
•Charger and inverter current
limiting
•Input inrush current measurement
•Load changeover
TESTS
•Measurement of maximum input
current
•Harmonic distortion
•Non linear load simulation
•Protection co-ordination
•functional, alarm and tripping
check
•Operation of all equipment.
UPS LOADS
General
substation
PVC-II S/S
PVC-II
Mastery IP
16KW
UT-II
Delphys MP Elite
48KW
POWERTOUPS
CCR
MAINDISTRIBUTON
UPS consumers
AC (DCS )
DC (24V to field
instruments)
UPSACLOAD
• Operator workstation
• Marshalling cabinet
• Emergency panel
• Server
• Color and B/W
printers
• Local control box
• Instrument dc power
DB
Power
to DCS
UPSFIELDDISTRIBUTION
• Mass flow meters
• magnetic flow meters
• Ultra sonic meters
• Cod analyzers
• PH analyzers
• HCL concentration
• Weighing
instruments
• Solenoid valve
UPS
field
supply
Field instrument area
wise
Feedstock
(6100)
Polymerizer
(6200)
Drying
unit(6300)
Cooling water
unit (4400)
Dematerialized
water unit
(4600)
FIELDDISTRIBUTION
UNINTERRUPTIBLE DC POWER @
DCPOWERCHARACTERISTICS
A UPS designed for powering DC equipment is very similar to an online
UPS, except that it does not need an output inverter.
DC power is from a separate UPS without an inverter.
It powers the MV switch gear control of General substation, PVC-II
substation and EDCVCM substation.
One DCP is at General Substation (30 KW) and other smaller DCP is at PVC-
II Substation (4KW) next to DEG room.
DCP installed in GSS
Control protection
GSS Bus-
A, Bus-B,
Bus-C,
EMEC Bus
EDC/VCM
Bus-I, Bus-
II
CCR DC-
DB
Power for switch on
GSS Bus-
A, Bus-B,
Bus-C,
EMEC Bus
EDC/VCM
Bus-I, Bus-
II
STG lube
oil pump
Power for
DEG
DCPLOAD
TYPES & COMPONENTS
POWER
PROBLEMS
Voltage
sag
Voltage
spike
Under-
voltage
(brownout)
Over-
voltage
Line noise
Frequency
variation
Switching
transient
Harmonic
distortion
OFFLINE OR STANDBY UPS
LINE INTERACTIVEUPS
ONLINEUPS
BATTERY
•Storage batteries are the energy source for UPS systems during
a power outage. UPS systems demand a high discharge rate for
a relatively short time at a constant power and require relatively
good regulation of output voltage.UPS storage batteries are
made up of a string of series-connected cells to achieve the
voltage in the range between 48-400V.
•The two major categories of storage batteries used in UPS are
nickel-cadmium (NiCd) and lead acid.The lead-acid battery is
one of the most inexpensive, most reliable and most widely used
storage batteries.The NiCd batteries have a much greater cycle
life than the lead-acid type, but they cost about 4-6 times more
than lead-acid batteries.
•For a given battery capacity, a NiCd battery is smaller and
lighter than a comparable lead-acid battery
STATIC TRANSFER SWTICH
•UPS can maintain supply to load either from the UPS Inverter
output or from the mains (bypass) supply.
•The static switch of an on-line UPS has two operational states,
‘on UPS’ (the normal condition) and ‘on bypass’. In both cases it
provides a very fast transfer between the inverter output and the
bypass.The decision is made by the static switch’s own and/or
the UPS control logic which continually monitors the bypass
(mains) and inverter voltages.The control logic typically controls
the phase and frequency of the UPS inverter(s) to ensure that
the bypass and inverter voltages are in phase (synchronised)
with each other. Bi-directional, break-free transfer between the
two supply sources is only possible when the bypass and the
inverter are ‘synchronised’.
STATIC TRANSFER SWTICH
STATIC TRANSFER SWTICH
During normal operation, with the inverter supplying the load,
SCRs 3 and 4 are triggered and SCRs 1 and 2 are not triggered. In
the event of an inverter supply problem the static switch
monitoring circuitry would identify it and decide to transfer load.
It stops triggering SCRs 3 & 4 and starts triggering SCR 1 and 2.
Once an SCR is triggered it continues to conduct until the
voltage across it is zero. By triggering SCRs 1 and 2 while SCRs 3
and 4 are still conducting, the bypass and inverter are paralleled
for a short time. Such short term paralleling ensures a break-free
transfer between the two supplies and it is for this reason that
the two supplies must be synchronized before the transfer can
take place. If the transfer was allowed regardless of the
synchronization status of the two supplies then the load would
almost certainly be subjected to a power disturbance.
THANKYOU!

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upspresentation-112535108469-phpapp03.pdf

  • 2. UPS maintains a continuous supply of electric power to connected equipment by supplying power from a separate source when utility power is not available. It differs from an auxiliary power supply or standby generator, which does not provide instant protection from a momentary power interruption WHATISUPS?
  • 3. DEG powers the emergency loads of the plant & UPS in case of power failure.UPS powers control system during DEG starting so that there is no interruption during power failure. Incase of DEG failure, UPS is used to bring the plant process to safe shut down. It mainly turns off the critical valves. WHYUPS?
  • 5. UPS @ Battery location : Battery room in CCR UPS location : Cabinet room in CCR Backup time: 30 min Charging time : 8 hours Quantity:Two ( 48 KW for UL-II, 15KW for PVC-II)
  • 6. Redundant 125% overload for 10 min, 150% for 1 min and 250% for 20ms. Two battery units. 48KW UPS has 320 battery units(200AH each) while 16KW has 400 units each(50AH). Voltage inspection range : -15% to +30% Local and remote indication/alarm of any failure CHARACTERISTICS
  • 7. Redundant equipment in separate cubicles to allow maintenance without interruption. Battery connection to UPS is through an isolating switch in UPS cabinet. Cooling : low velocity forced air (redundant fans) Maintenance bypass s/w is in separate enclosure from ups cabinet, so ups can be completely removed. Power : EMCC/MCC buses CHARACTERISTICS
  • 9. NORMALMODE Battery Supply Rectifier Inverter load Static switch bypass Bypass supply U P S
  • 10. BACKUPMODE Battery Supply Rectifier Inverter load Static switch bypass Bypass supply U P S
  • 11. BYPASSMODE Battery Supply Rectifier Inverter load Static switch bypass Bypass supply U P S
  • 12. MAINTENANCEMODE Battery Supply Rectifier Inverter load Static switch bypass Bypass supply U P S
  • 13. •Full load heat soak run •Overload tests •Step Load application •Steady state regulation •Charger and inverter current limiting •Input inrush current measurement •Load changeover TESTS •Measurement of maximum input current •Harmonic distortion •Non linear load simulation •Protection co-ordination •functional, alarm and tripping check •Operation of all equipment.
  • 16. MAINDISTRIBUTON UPS consumers AC (DCS ) DC (24V to field instruments)
  • 17. UPSACLOAD • Operator workstation • Marshalling cabinet • Emergency panel • Server • Color and B/W printers • Local control box • Instrument dc power DB Power to DCS
  • 18. UPSFIELDDISTRIBUTION • Mass flow meters • magnetic flow meters • Ultra sonic meters • Cod analyzers • PH analyzers • HCL concentration • Weighing instruments • Solenoid valve UPS field supply
  • 19. Field instrument area wise Feedstock (6100) Polymerizer (6200) Drying unit(6300) Cooling water unit (4400) Dematerialized water unit (4600) FIELDDISTRIBUTION
  • 21. DCPOWERCHARACTERISTICS A UPS designed for powering DC equipment is very similar to an online UPS, except that it does not need an output inverter. DC power is from a separate UPS without an inverter. It powers the MV switch gear control of General substation, PVC-II substation and EDCVCM substation. One DCP is at General Substation (30 KW) and other smaller DCP is at PVC- II Substation (4KW) next to DEG room.
  • 22. DCP installed in GSS Control protection GSS Bus- A, Bus-B, Bus-C, EMEC Bus EDC/VCM Bus-I, Bus- II CCR DC- DB Power for switch on GSS Bus- A, Bus-B, Bus-C, EMEC Bus EDC/VCM Bus-I, Bus- II STG lube oil pump Power for DEG DCPLOAD
  • 25.
  • 29.
  • 30. BATTERY •Storage batteries are the energy source for UPS systems during a power outage. UPS systems demand a high discharge rate for a relatively short time at a constant power and require relatively good regulation of output voltage.UPS storage batteries are made up of a string of series-connected cells to achieve the voltage in the range between 48-400V. •The two major categories of storage batteries used in UPS are nickel-cadmium (NiCd) and lead acid.The lead-acid battery is one of the most inexpensive, most reliable and most widely used storage batteries.The NiCd batteries have a much greater cycle life than the lead-acid type, but they cost about 4-6 times more than lead-acid batteries. •For a given battery capacity, a NiCd battery is smaller and lighter than a comparable lead-acid battery
  • 31. STATIC TRANSFER SWTICH •UPS can maintain supply to load either from the UPS Inverter output or from the mains (bypass) supply. •The static switch of an on-line UPS has two operational states, ‘on UPS’ (the normal condition) and ‘on bypass’. In both cases it provides a very fast transfer between the inverter output and the bypass.The decision is made by the static switch’s own and/or the UPS control logic which continually monitors the bypass (mains) and inverter voltages.The control logic typically controls the phase and frequency of the UPS inverter(s) to ensure that the bypass and inverter voltages are in phase (synchronised) with each other. Bi-directional, break-free transfer between the two supply sources is only possible when the bypass and the inverter are ‘synchronised’.
  • 33. STATIC TRANSFER SWTICH During normal operation, with the inverter supplying the load, SCRs 3 and 4 are triggered and SCRs 1 and 2 are not triggered. In the event of an inverter supply problem the static switch monitoring circuitry would identify it and decide to transfer load. It stops triggering SCRs 3 & 4 and starts triggering SCR 1 and 2. Once an SCR is triggered it continues to conduct until the voltage across it is zero. By triggering SCRs 1 and 2 while SCRs 3 and 4 are still conducting, the bypass and inverter are paralleled for a short time. Such short term paralleling ensures a break-free transfer between the two supplies and it is for this reason that the two supplies must be synchronized before the transfer can take place. If the transfer was allowed regardless of the synchronization status of the two supplies then the load would almost certainly be subjected to a power disturbance.