The document describes TURBOsplashPAC®, a splash-type cooling tower fill panel. It has blades designed to mix air and water through turbulence, improving efficiency over traditional fills. It is resistant to fouling as its wide passages remain open under encrustation. The panels are made of thick PP co-polymer, can be easily cleaned, and have a lifespan over 5 times longer than film fills. They are assembled on-site without glue in various configurations to optimize tower performance and size.

1. Rev Date Description Prepared Checked Approved
- 02/08/2020 Prima emissione at
srl
V.le Certosa 16 - 20155 Milano Tel.+390233106389
tsi@tsingegneri.com
progettazione e servizi di ingegneria
progettazione e servizi di ingegneria
TURBOSPLASHPAC SHORT PRES 201020.docx

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TURBOsplashPAC®™
COOLING TOWER FILL SPLASH TYPE
splash fill with high efficiency non-fouling characteristic
Fit for application in dirty environment and water
It work like a turbolator
May offer comparable efficiency with film type and
greater efficiency compared with other splash fill type
suitable for
induced cross&counter flow and forced&natural draft
simple to assemble without use of tools and glue

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PANELS DESIGN
Shape rectangular
dimension 12” x 24”
N° blades 38
Material PP co-polymer
UV protected
With superior air/water mixing the pack yields cooling capacity similar to tighter
traditional fill packs.
Wider air passages remain open even under worst case encrustation conditions,
which for traditional packs close off the air flow and radically alter the liquid to
gas ratio. The cooling capacity of a tower with the panels isn't reduced below
original design parameters.

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CONFIGURATION
TURBOsplashPAC®™ is a panel that is designed to be assembled in 6 different
configurations stackable in a tower on different layers with different
configuration. This allow an high number of bed configurations. For this reason,
compared to conventional splash fills, with the same operating conditions, smaller
and cheaper towers will be obtained, or on existing towers an increase in capacity,

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TURBOsplashPAC®™ IS INSENSITIVE TO FOULING
As is known, in
cooling towers,
water is cooled by
air. If the air is not
enough, the water
temperature rises.
Wide passage area
does not easily
obstruct with
deposits or
encrustation and
remain open even
under worst case
encrustation
conditions, therefore
always the air flows
and efficiency is
maintained longer
Some example
before (left) and after
( right ) replacement
Thanks to the high
construction thicknesses, panels can be easily cleaned, mechanically (with high
pressure water or steam) or chemically,

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HIGH EFFICIENCY
Equipped with a sloped blade, whose angles designed not only to spread and splash
water but to move air in vortices, causing transverse air flows that constantly intersect
with the downward flow of water mixing air and water droplets.
Thanks to the turbulence effect, efficiency is increased and correction distribution defects
is possible. This phenomenon can not get in to film pattern as a non-sprayed channel
remains such until the end of the module, consequently reducing the active surface.
Less resistance to the movement of air (wider passages) absorbs less fan energy to obtain
the same L/G ratio and thus saves considerable electrical energy.

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RELIABILITY
Approximately 30 years ago, before the commercialization of TURBOsplash PAC ®™,
the product underwent a rigorous experimental testing and a CFD evaluation aimed for
design work.
A practical evaluation method was used
experimentally, performed by independent
laboratories that specialize in these tests.
The evaluation parameters, detected experimentally,
were analyzed and verified using CFD programs at
universities, with the aim to build or verify all cooling
towers.
Our panels are mechanically assembled (very simple
operation) without the use of glue and are much more
massive
Static Pressure Pa @ Vinlet 500 ft/min
Film fill is obtained by gluing sheets produced from PVC coils with a thickness of no
more than 300 microns and which after forming can reach 200 microns or less. For this
reason, the mass of water impacting on PVC fill, rapidly aged, crushes the ends into small
pieces that block the filling or end up to the pumps

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NERIcalc COOLING TOWER CALCULATOR
After many years of Cooling Tower design and production, we have developed an
instrument, useful and easy to handle, for the quick and secure design and
calculation of a project. This program can be used for the design of a new project,
for the upgrading of the performance of an existing counter flow tower and also
just to verify the efficiency and working conditions of a tower
FLEXIBILITY
We design cooling tower tailored made according to customer needs and site erected,
No standard cooling tower are supplied

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HOW THE PANELS ARE SHIPPED
panels are shipped in pallets
dimensions
100 x 130 x h 217 cm
weight 600 kg
1000 panels fit on 1 pallet
ASSEMBLY
Our panels are mechanically assembled on site without the use of glue and are
much more massive than film fill

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FILLING INSTALLATION
LIFE
Our panel has a life more than 5 times greater than the film.
In addition to the longer life, it is also necessary to consider the consequences of the loss
of efficiency from commissioning to the time of replacement
ADDITIONAL INFORMATION
Are available on following web site
https://turbosplashpac.com
www.turbosplashfill.eu
https://www.fillturbosplash.com
www.tsingegneri.com