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DNS of Multiphase Flows
Grétar Tryggvason,
Ming Ma & Jiacai Lu
University of Notre Dame
DNS Assisted Modeling of
Bubbly Flows in Vertical
Channels
2015 NETL Workshop on Multiphase Flow Science
Lakeview Resort, Morgantown, WV, August 12, 2015
Work supported by NSF & DOE (CASL & PSAAP II)
DNS of Multiphase Flows
Bubbles in Vertical Channels
DNS of Multiphase Flows
DNS of large systems of disperse multiphase
systems (hundreds of bubbles, drops and particles
in turbulent flows) are rapidly becoming relatively
routine and have been used to explore the
elementary aspects of several systems.
While further studies of relatively simple systems,
as well as the development of more accurate,
robust, and efficient methods is important, current
progress provides new opportunities. Those
include:
• Using the current capabilities to greatly advance
modeling of multifluid and multiphase systems,
and
• Develop methods for much more complex flows
and explore new problems.
g
W
L
Direct Numerical
Simulations:
Fully resolved and
verified simulation of a
validated system of
equations that include
non-trivial length and
time scales
DNS of Multiphase Flows
The method has been used to
simulate many problems and
extensively tested and
validated
Tracked front to advect the
fluid interface and find surface
tension
Fixed grid used for the solution
of the Navier-Stokes equations
Front Tracking
Numerical Method
r
¶u
¶t
+ rÑ× uu = -Ñp+ f + Ñ× m Ñu + ÑT
u( )+ sFò knd x - xf( )da
Singular interface term
Ñ×u = 0
Dr
Dt
= 0;
Dm
Dt
= 0
DNS of Multiphase Flows
Upflow
Downflow
Spherical Bubbles in Vertical Channels
For nearly spherical bubbles in laminar
and weakly turbulent flows the flow
consists of a homogeneous core
where the mixture is in hydrostatic
equilibrium and a wall-layer.
For upflow the wall-layer is bubble rich
and the total flow rate depends
strongly on the deformability of the
bubbles.
For downflow the wall-layer has no
bubbles and the velocity profile is
easily found for both laminar and
turbulent flow. For downflow the exact
size of the bubbles plays only a minor
role, as long as they remain nearly
spherical.
For upflow deformable bubbles stay
away from walls, completely changing
the flow structure
DNS of Multiphase Flows
YUmean
0 0.5 1 1.5 2
0
0.2
0.4
0.6
0.8
1
Fluid velocity
Average bubbles’ velocity
Upflow
Y
Umean
0 0.5 1 1.5 2
-1
-0.8
-0.6
-0.4
-0.2
0
Fluid velocity
Analytical fluid velocity
averaged bubbles’ velocity
Downflow
The average average void fraction (left) and the vertical liquid velocity (right)
profile across the channel for the upflow (top) and the downflow (bottom).
The red line shows the hydrostatic model for the void fraction.
Bubbles in Laminar Channel Flows
Y
Voidfraction
0 0.5 1 1.5 2
0
0.1
0.2
0.3
simulation
model
Downflow
Y
Voidfraction
0 0.5 1 1.5 2
0
0.1
0.2
0.3
0.4
0.5
0.6
simulation
model
Upflow
2tw = -bW , (4)
annel. This relationship, together with a constant flow rate, can be used to check whether
state. The local density is a function of the void fraction, r = erg + 1-e( )rl , and the
and the average channel void fraction, eav, are related by rav = eavrg + 1-eav( )rl .
d
dx
t (x)- b - gDr eav -e(x)( ) = 0 , (5)
ensity difference. Putting the shear equal to zero, as it is in the center of the channel,
ec = eav +
b
gDr
. (6)
e void fraction in the center will therefore be less than eav, but for downflow, where
center will be larger than eav . If the pressure gradient is sufficiently large for upflow,
e walls and the void fraction in the center becomes zero. The discussion below is limited
b gDr > 0 . For downflow, the only limitation is that the void fraction in the center
hough in practice the assumption of small spherical bubbles is likely to break down at
that increase the void fraction in the center come from the walls, resulting in a bubble
s can be found by mass conservation:
eavW = ec W - 2d( ). (7)
n in the core region gives the wall-layer thickness:
bW
© 2014 The Japan Society of Mechanical
continues until the weight of the mixture is balanced
average shear is reduced to zero and the migration of
ces the weight of the fluid mixture there, or increases
ure gradient that drives the motion downward. The
ation stops. Thus, for both upflow and downflow the
h that it matches the imposed pressure gradient, and
6). At steady state a force balance on an elementary
= 0 . (3)
ressure gradient and the last term is the weight of the
ixture, or the sign of b = dp / dy+ ravg, determines
he weight of the mixture and the flow is upward, but
the wall shear must balance the net pressure gradient
DNS of Multiphase Flows
Flow Flow
Spherical Deformable
Turbulent Upflow: Effect of Deformability
M=1.54 ✕ 10-10
Eo=0.45
M=1.54 ✕ 10-7
Eo=4.5
The path of the bubbles (the vertical
coordinate versus time) and iso-
contours of the instantaneous
vertical velocity in a plane through
the middle of the channel for the
upflow of nearly spherical (left) and
much more deformable (right)
bubbles at one time when the flow is
approximately at steady state.
J. Lu, S. Biswas, and G. Tryggvason, “A DNS study
of laminar bubbly flows in a vertical channel,” Int’l J.
Multiphase Flow 32, 2006, 643-660.
L. Lu and G. Tryggvason. “Effect of Bubble
Deformability in Turbulent Bubbly Upflow in a
Vertical Channel.” Physics of Fluids. 20 040701
(2008).
J. Lu and G. Tryggvason. Dynamics of nearly
spherical bubbles in a turbulent channel upflow.
Journal of Fluid Mechanics 732 (2013), 166-189.
DNS of Multiphase Flows
512 x 384 x 256 grids, 192 cores)
Re+ = 250; void faction = 3%
Bubbles in Vertical Channels
Turbulent Upflow: Different bubble sizes
J. Lu & G. Tryggvason:
JFM 732 (2013), 166-189
DNS of Multiphase Flows
Closure Relations
by Statistical
Learning using
DNS Data
9
With
Ming Ma & Jiacai Lu
DNS of Multiphase Flows
Averaged vertical momentum of the liquid:
Horizontal flux of bubbles
Void fraction and phase averaged velocity
A simple description of the average flow is derived
by integrating the vertical momentum equation and
taking the density and viscosity of the gas is zero
Finding Closure Terms by Data Mining
Obviously:
g
W
L
DNS of Multiphase Flows
By averaging the DNS results over planes parallel to the walls, we construct
the Table above with quantities that are known and unknown in the averaged
equations. Using Neural Networks, we fit the data, resulting in:
Fg < ¢u ¢v > fs ag
¶ag
¶x
¶ < v >l
¶x
dw kt et a aij
“Closure” variables
needed for models
of the average flow
Resolved average
variables
Quantities
summarizing the state
of the unresolved flow
Fb
= f1
x( ); < u'v' >= f2
x( ); Fs
= f3
x( ); x = a,
¶a
¶x
,
¶< v >
¶x
,dw
æ
è
ç
ö
ø
÷
Not
include
yet
These relationships are used when solving the average
equations for the void fraction and the vertical liquid velocity
Data obtained by averaging the DNS results
Closure Terms by Statistical Learning
DNS of Multiphase Flows
The bubbles
are rapidly
pushed to the
walls by the lift force. The
flow then slowly slows down
and finally some of the bubbles are
pushed back into the middle to establish
an hydrostatic equilibrium in the bulk
Bubbles in Vertical Channels
To generate a data base that can be mined for closure
laws, we have done DNS of the transient evolution
of an initially parabolic laminar flow with a
uniform distribution of bubbles that
remain nearly spherical. The
domain is bounded by two
vertical walls and periodic
in the streamwise
and spanwise
direction
DNS of Multiphase Flows
Bubbles in Vertical Channels
Averaged
DNS results
and Model
predictions
using the
ANN closure
terms at
several
different
times
DNS of Multiphase Flows
Flows without walls:The predicted closure terms versus the DNS data for the training part of the data (top)
and the part retained for testing (bottom) for both the gas flux (left) and the streaming stresses (right). The
solid line is perfect agreement and the dashed line is best fit.
The convergence
of the fit for both
the gas flux and
the streaming
stresses
The
distributio
n of the
error in
the data
Finding Closure Terms by Data Mining
DNS of Multiphase Flows
The closure
relations
derived from
the upflow
cases
applied to
downflow
Finding Closure Terms by Data Mining
DNS of Multiphase Flows
More Complex
Gas-Liquid
Flows
16
With
Ming Ma & Jiacai Lu
DNS of Multiphase Flows
500 bubbles of different sizes in channel flow with
Re+=500 computed on a 1024 × 768 × 512 grid
using 2048 processors on the Titan
Turbulent Bubbly Channel Flow
DNS of Multiphase Flows
Turbulent Bubbly Channel Flow
DNS of Multiphase Flows
Flow Regime Transition
     
                                Time = 10.0 
       
                                Time = 20.0 
       
                                                                                            Time = 30.0 
         
                                                                                             Time = 40.0 
         
                                                                                                                                   Time = 70.0 
         
  
Latest results:   Time = 100.0                               Time=100.0                             Time=80.0                                            Time=70.0                                       Time=62.5 
Time = 10.0 
 
 
 
Time = 20.0 
 
 
 
 
 
 
 
 
 
Time = 20.0 
 
 
 
 
 
 
 
 
                                                                                                           
Time = 40.0 
 
                                                                                           
 
 
 
 
                                                                                                                                   Time = 70.0 
     
  
Latest results:   Time = 100.0                               Time=100.0                             Time=80.0                                            Time=70.0
     
Latest results:   Time = 100.0                       Time=100.0                             Time=97.0                                          Time=80.0 
       
 
 
     
Latest results:   Time = 100.0                       Time=100.0             
 
 
 
A =
1
Vol
nnda
S
ò
Low We High We
High We
Low We
DNS of Multiphase FlowsThis channel is the same as the one used in the simulation of microbubble-driven drag reduction. The initial number of
bubble is 60, with an initial diameter of 0.4.
T=0.0 T=10.0 T=20.0
T=30.0 T=40.0 T=50.0
This channel is the same as the one used in the simulation of microbubble-driven drag reduction. The initial number of
bubble is 60, with an initial diameter of 0.4.
T=0.0 T=10.0 T=20.0
T=30.0 T=40.0 T=50.0
T=60.0 T=70.0 T=8.0
T=60.0 T=70.0 T=8.0
T=90.0 T=99.0
Flow Regime Transition
Does the evolution
depend on the details
of the coalescence?
DNS of Multiphase Flows
The effect of applying a top hat filter with a size
slightly larger than the diameter of the smallest
bubbles to both the velocity and the interface. Large
bubbles and vortical structures are smoothed and
small bubbles become point particles
“LES-like” filtering
tribution has
sipation rate
city squared
iddle of the
shows most
state results
we expect its
ticeable that
not changed
at care must
for turbulent
DNS of Multiphase Flows
Modeling Challenges and Opportunities:
The enormous of amount of data generated by DNS—and increasingly by
experiments—will allow reduced order models that involve large number of
variables and complex relationships between the resolve and unresolved
variables and are applicable to complex flows
Determining complex nonlinear relationships from massive data involving a
range of physical scales using modern statistical learning is becoming easier
Modeling challenges will therefore shift to the development of more
sophisticated and comprehensive models, the identification of the
appropriate variables, and the incorporation and propagation of physical and
model uncertainties
The inclusion of limiting cases, such as where the relationships are known,
or the scaling is understood, in fitting is currently difficult but is likely to
become increasingly important
Finding Closure Terms by Data Mining

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Tryggvason

  • 1. DNS of Multiphase Flows Grétar Tryggvason, Ming Ma & Jiacai Lu University of Notre Dame DNS Assisted Modeling of Bubbly Flows in Vertical Channels 2015 NETL Workshop on Multiphase Flow Science Lakeview Resort, Morgantown, WV, August 12, 2015 Work supported by NSF & DOE (CASL & PSAAP II)
  • 2. DNS of Multiphase Flows Bubbles in Vertical Channels
  • 3. DNS of Multiphase Flows DNS of large systems of disperse multiphase systems (hundreds of bubbles, drops and particles in turbulent flows) are rapidly becoming relatively routine and have been used to explore the elementary aspects of several systems. While further studies of relatively simple systems, as well as the development of more accurate, robust, and efficient methods is important, current progress provides new opportunities. Those include: • Using the current capabilities to greatly advance modeling of multifluid and multiphase systems, and • Develop methods for much more complex flows and explore new problems. g W L Direct Numerical Simulations: Fully resolved and verified simulation of a validated system of equations that include non-trivial length and time scales
  • 4. DNS of Multiphase Flows The method has been used to simulate many problems and extensively tested and validated Tracked front to advect the fluid interface and find surface tension Fixed grid used for the solution of the Navier-Stokes equations Front Tracking Numerical Method r ¶u ¶t + rÑ× uu = -Ñp+ f + Ñ× m Ñu + ÑT u( )+ sFò knd x - xf( )da Singular interface term Ñ×u = 0 Dr Dt = 0; Dm Dt = 0
  • 5. DNS of Multiphase Flows Upflow Downflow Spherical Bubbles in Vertical Channels For nearly spherical bubbles in laminar and weakly turbulent flows the flow consists of a homogeneous core where the mixture is in hydrostatic equilibrium and a wall-layer. For upflow the wall-layer is bubble rich and the total flow rate depends strongly on the deformability of the bubbles. For downflow the wall-layer has no bubbles and the velocity profile is easily found for both laminar and turbulent flow. For downflow the exact size of the bubbles plays only a minor role, as long as they remain nearly spherical. For upflow deformable bubbles stay away from walls, completely changing the flow structure
  • 6. DNS of Multiphase Flows YUmean 0 0.5 1 1.5 2 0 0.2 0.4 0.6 0.8 1 Fluid velocity Average bubbles’ velocity Upflow Y Umean 0 0.5 1 1.5 2 -1 -0.8 -0.6 -0.4 -0.2 0 Fluid velocity Analytical fluid velocity averaged bubbles’ velocity Downflow The average average void fraction (left) and the vertical liquid velocity (right) profile across the channel for the upflow (top) and the downflow (bottom). The red line shows the hydrostatic model for the void fraction. Bubbles in Laminar Channel Flows Y Voidfraction 0 0.5 1 1.5 2 0 0.1 0.2 0.3 simulation model Downflow Y Voidfraction 0 0.5 1 1.5 2 0 0.1 0.2 0.3 0.4 0.5 0.6 simulation model Upflow 2tw = -bW , (4) annel. This relationship, together with a constant flow rate, can be used to check whether state. The local density is a function of the void fraction, r = erg + 1-e( )rl , and the and the average channel void fraction, eav, are related by rav = eavrg + 1-eav( )rl . d dx t (x)- b - gDr eav -e(x)( ) = 0 , (5) ensity difference. Putting the shear equal to zero, as it is in the center of the channel, ec = eav + b gDr . (6) e void fraction in the center will therefore be less than eav, but for downflow, where center will be larger than eav . If the pressure gradient is sufficiently large for upflow, e walls and the void fraction in the center becomes zero. The discussion below is limited b gDr > 0 . For downflow, the only limitation is that the void fraction in the center hough in practice the assumption of small spherical bubbles is likely to break down at that increase the void fraction in the center come from the walls, resulting in a bubble s can be found by mass conservation: eavW = ec W - 2d( ). (7) n in the core region gives the wall-layer thickness: bW © 2014 The Japan Society of Mechanical continues until the weight of the mixture is balanced average shear is reduced to zero and the migration of ces the weight of the fluid mixture there, or increases ure gradient that drives the motion downward. The ation stops. Thus, for both upflow and downflow the h that it matches the imposed pressure gradient, and 6). At steady state a force balance on an elementary = 0 . (3) ressure gradient and the last term is the weight of the ixture, or the sign of b = dp / dy+ ravg, determines he weight of the mixture and the flow is upward, but the wall shear must balance the net pressure gradient
  • 7. DNS of Multiphase Flows Flow Flow Spherical Deformable Turbulent Upflow: Effect of Deformability M=1.54 ✕ 10-10 Eo=0.45 M=1.54 ✕ 10-7 Eo=4.5 The path of the bubbles (the vertical coordinate versus time) and iso- contours of the instantaneous vertical velocity in a plane through the middle of the channel for the upflow of nearly spherical (left) and much more deformable (right) bubbles at one time when the flow is approximately at steady state. J. Lu, S. Biswas, and G. Tryggvason, “A DNS study of laminar bubbly flows in a vertical channel,” Int’l J. Multiphase Flow 32, 2006, 643-660. L. Lu and G. Tryggvason. “Effect of Bubble Deformability in Turbulent Bubbly Upflow in a Vertical Channel.” Physics of Fluids. 20 040701 (2008). J. Lu and G. Tryggvason. Dynamics of nearly spherical bubbles in a turbulent channel upflow. Journal of Fluid Mechanics 732 (2013), 166-189.
  • 8. DNS of Multiphase Flows 512 x 384 x 256 grids, 192 cores) Re+ = 250; void faction = 3% Bubbles in Vertical Channels Turbulent Upflow: Different bubble sizes J. Lu & G. Tryggvason: JFM 732 (2013), 166-189
  • 9. DNS of Multiphase Flows Closure Relations by Statistical Learning using DNS Data 9 With Ming Ma & Jiacai Lu
  • 10. DNS of Multiphase Flows Averaged vertical momentum of the liquid: Horizontal flux of bubbles Void fraction and phase averaged velocity A simple description of the average flow is derived by integrating the vertical momentum equation and taking the density and viscosity of the gas is zero Finding Closure Terms by Data Mining Obviously: g W L
  • 11. DNS of Multiphase Flows By averaging the DNS results over planes parallel to the walls, we construct the Table above with quantities that are known and unknown in the averaged equations. Using Neural Networks, we fit the data, resulting in: Fg < ¢u ¢v > fs ag ¶ag ¶x ¶ < v >l ¶x dw kt et a aij “Closure” variables needed for models of the average flow Resolved average variables Quantities summarizing the state of the unresolved flow Fb = f1 x( ); < u'v' >= f2 x( ); Fs = f3 x( ); x = a, ¶a ¶x , ¶< v > ¶x ,dw æ è ç ö ø ÷ Not include yet These relationships are used when solving the average equations for the void fraction and the vertical liquid velocity Data obtained by averaging the DNS results Closure Terms by Statistical Learning
  • 12. DNS of Multiphase Flows The bubbles are rapidly pushed to the walls by the lift force. The flow then slowly slows down and finally some of the bubbles are pushed back into the middle to establish an hydrostatic equilibrium in the bulk Bubbles in Vertical Channels To generate a data base that can be mined for closure laws, we have done DNS of the transient evolution of an initially parabolic laminar flow with a uniform distribution of bubbles that remain nearly spherical. The domain is bounded by two vertical walls and periodic in the streamwise and spanwise direction
  • 13. DNS of Multiphase Flows Bubbles in Vertical Channels Averaged DNS results and Model predictions using the ANN closure terms at several different times
  • 14. DNS of Multiphase Flows Flows without walls:The predicted closure terms versus the DNS data for the training part of the data (top) and the part retained for testing (bottom) for both the gas flux (left) and the streaming stresses (right). The solid line is perfect agreement and the dashed line is best fit. The convergence of the fit for both the gas flux and the streaming stresses The distributio n of the error in the data Finding Closure Terms by Data Mining
  • 15. DNS of Multiphase Flows The closure relations derived from the upflow cases applied to downflow Finding Closure Terms by Data Mining
  • 16. DNS of Multiphase Flows More Complex Gas-Liquid Flows 16 With Ming Ma & Jiacai Lu
  • 17. DNS of Multiphase Flows 500 bubbles of different sizes in channel flow with Re+=500 computed on a 1024 × 768 × 512 grid using 2048 processors on the Titan Turbulent Bubbly Channel Flow
  • 18. DNS of Multiphase Flows Turbulent Bubbly Channel Flow
  • 19. DNS of Multiphase Flows Flow Regime Transition                                       Time = 10.0                                          Time = 20.0                                                                                                      Time = 30.0                                                                                                         Time = 40.0                                                                                                                                               Time = 70.0               Latest results:   Time = 100.0                               Time=100.0                             Time=80.0                                            Time=70.0                                       Time=62.5  Time = 10.0        Time = 20.0                    Time = 20.0                                                                                                                              Time = 40.0                                                                                                                                                                                                                                           Time = 70.0           Latest results:   Time = 100.0                               Time=100.0                             Time=80.0                                            Time=70.0       Latest results:   Time = 100.0                       Time=100.0                             Time=97.0                                          Time=80.0                    Latest results:   Time = 100.0                       Time=100.0                    A = 1 Vol nnda S ò Low We High We High We Low We
  • 20. DNS of Multiphase FlowsThis channel is the same as the one used in the simulation of microbubble-driven drag reduction. The initial number of bubble is 60, with an initial diameter of 0.4. T=0.0 T=10.0 T=20.0 T=30.0 T=40.0 T=50.0 This channel is the same as the one used in the simulation of microbubble-driven drag reduction. The initial number of bubble is 60, with an initial diameter of 0.4. T=0.0 T=10.0 T=20.0 T=30.0 T=40.0 T=50.0 T=60.0 T=70.0 T=8.0 T=60.0 T=70.0 T=8.0 T=90.0 T=99.0 Flow Regime Transition Does the evolution depend on the details of the coalescence?
  • 21. DNS of Multiphase Flows The effect of applying a top hat filter with a size slightly larger than the diameter of the smallest bubbles to both the velocity and the interface. Large bubbles and vortical structures are smoothed and small bubbles become point particles “LES-like” filtering tribution has sipation rate city squared iddle of the shows most state results we expect its ticeable that not changed at care must for turbulent
  • 22. DNS of Multiphase Flows Modeling Challenges and Opportunities: The enormous of amount of data generated by DNS—and increasingly by experiments—will allow reduced order models that involve large number of variables and complex relationships between the resolve and unresolved variables and are applicable to complex flows Determining complex nonlinear relationships from massive data involving a range of physical scales using modern statistical learning is becoming easier Modeling challenges will therefore shift to the development of more sophisticated and comprehensive models, the identification of the appropriate variables, and the incorporation and propagation of physical and model uncertainties The inclusion of limiting cases, such as where the relationships are known, or the scaling is understood, in fitting is currently difficult but is likely to become increasingly important Finding Closure Terms by Data Mining