Truck Applications Over view

A trusted destination for Automotive Application
AutoApps Engineering Solutions Pvt. Ltd ( OPC)
An young organization: est. 2014,
A Trusted destination for Automotive Applications

Application Engineering : Concept to Prototyping to Manufacturing
We are Serving Industry with expertise in following aspects.
Product Design and Development
Special Applications
Agriculture Applications
Service Industry
Plant Engineering
Product Management
Concept Designs
Virtual Prototyping
Rapid prototyping
Testing & Validation
Manufacturing Engineering
Failure Analysis
Value engineering
Automation & Robotic
Applications
Plant Engineering
1
2
3
5
4

Product Development Skill Set:
Product Design methodology :
Product Management
Engineering Calculation
CAD / Drafting / GD & T
FEA / Process Engineering
Prototyping
Testing and Validation
Manufacturing
Engineering
Input From
Customer
Final Output To
customer
Stage
Time
First Stage
Second Stage
Third Stage
Activity Plan
Sheett

Application
Product Design and
Development
Special Applications Agriculture Applications
Service Industry Plant Engineering
Application- Construction / Mining / Material Handling
Examples:
3 Way Tipper
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body
FC. Tipper
FE. Tipper
3 Way Tipper
U.B Tipper
Rock Bodies
Tipper on LCV
vehicle
Coal , Sand, Rock Granules
Mining
Rock Granules , Sand, Lime
Rock Granules , Sand, Lime
Granite , Rocks Boulder
Municipal Corporation / Waste Handling

Application
Product Design and
Development
3 Way Tipper

Application
Product Design and
Development
Application- Construction / Food Industry / Material Handling
Examples:
Chassis Type- Rigid Chassis
Capacity-16 cum to 32 cum
 Cement
 Fly Ash
 Gypsum
 Food Granules
 Lime
Tipper
V-Bulker
Trailer
Trailer
Tip-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Application- Construction / Material Handling
Examples:
Pipes ,Steel Rods , Machinery , Steel Coils , Lumber ,
Containers.
Flat Bed
Semi Low Bed
Tip Trailer
Side Wall Trailer
Skelton Trailer
Curtain Slider Trailer
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Examples:
Tires , Machinery , Steel Coils , Lumber , JCB , Fork Lift
Bulky materials
Flat Bed
Semi Low Bed
Tip Trailer
Side Wall Trailer
Skelton Trailer
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Examples:
Coal , Sand , Rock Granules , Lime , Ash ,
Flat Bed
Semi Low Bed
Tip Trailer
Side Wall Trailer
Skelton Trailer
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Examples:
Flitch , Axles , Pipes , Steel Rod , Boxes , Goods ,
Automobile Engine and Accessorizes
Flat Bed
Semi Low Bed
Tip Trailer
Side Wall Trailer
Skelton Trailer
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Examples:
Containers
Flat Bed
Semi Low Bed
Tip Trailer
Side Wall Trailer
Skelton Trailer
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Examples:
Steel Coils , Cars , Food Goods
Flat Bed
Semi Low Bed
Tip Trailer
Side Wall Trailer
Skelton Trailer
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Examples:
V-Bulker
Tipping Bulker
Food Granules , Fly Ash , Cement , Lime , Gypsum
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Application- Waste Handling
Capacity-6 cum to 24 cum
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Application- Goods Handling
Dry Container: - 16 Ft to 32 Ft
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Application- Perishable Food items
Air Tight Container: - 16 Ft to 32 Ft
Refrigerated Van -16 Ft. to 32 Ft.
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body

Application
Product Design and
Development
Application- General Cargo
Tipper
V-Bulker
Trailer
Trailer
V-Bulker
Compactor
Container
Load Body
Capacity- 10 Ft to 32 Ft

Application
Product Design and
Development
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
Cylinder 1
Cylinder 2
1 3 5 9
7 11 13 15
2 4 6 8 10 12 14 16
Application- Waste Handling
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
Application- Brick Handling
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
Application- Column Lift -Material Handling and Arial Lift- Maintenance Work
Arial Lift
Tail Lift
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader
Column Lift

Application
Product Design and
Development
Application- Wheel chair lift.
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
Application- Towing Vehicle under lift & Recovery Vehicle
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
Application- Handling of ODC Cargo, Ex- Train Engines / Boilers
Certification : VRDE
2 / 3 / 4 / 6 / 8 / Axle Module
Modular Axles ( for Over Dim. Cargo & Heavy Equipment's),
18 T GVW/ Axle line
Extension for Modules
Testing & validation
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
M
A
K
E
I
N
I
N
D
I
A
Application- Bridge Inspection. 15 m & 12 m
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
M
A
K
E
I
N
I
N
D
I
A
Application- Quick release container.
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
bail Loader

Application
Product Design and
Development
M
A
K
E
I
N
I
N
D
I
A
Application- Self Loading trolley for bail location
Insulated Boom Lift
Hook Loader
Truck Mounted
Crane
Arial Lift
Wheel Chair Lift
Recovery Van
Modular Trailer
Bridge Inspection
Unit
Demountable
Container
Bail Loader

Application
Product Design and
Development
Tractor Trolley
Tip- Trolley
Infielder-Sugar cane
Application- Agriculture Product Handling / Goods Handling
Trolley capacity from 5Ton to 16 ton

Application
Product Design and
Development
Application- Agriculture Product Handling / Goods Handling

Application
Product Design and
Development
Tractor Trolley
Tip- Trolley
Infielder-Sugar cane
Application- Agriculture Product Sugar Cane Handling
Capacity from 10 Ton to 16 ton

Application
Product Design and
Development
Application- Semi Trailer Certification as per AIS-113
AIS-113 “Certification”
Other “Certification”
“360˚” Quality Audit
Self Certification
Design Validation and
FEA
Root Cause Analysis
Product : Semi Trailers : AIS 113
 55 T GCW - 3 Axle,
 45T GCW with 2 axle,
 Mechanical & Air Suspension
ABS performance Test ,
Physical verification,
As build Document Submission ,
Certification
Certification : iCAT/ ARAI

Application
Product Design and
Development
Application- Cabin / Load Body Certification as per AIS-093
Product : Open Market Body and Super
structure on truck chassis
 Load Body- Tipper / Container/ Load
body / Tanker
 Cabin
CAE verification,
Document Submission ,
Certification
Self Certification
FEA
Root Cause Analysis

Application
Product Design and
Development
Application- “ Ambulance “ certification
Product : Ambulance
CAE verification,
Certification
Self Certification
FEA
Root Cause Analysis

Application
Product Design and
Development
Application- Motor Caravans certification as per AIS 124
Product : Motor Caravans
CAE verification,
Certification
Self Certification
FEA
Root Cause Analysis

Application
Product Design and
Development
Application- Quality Improvement and Process Enhancement for
manufacturing of product.
Self Certification
FEA
Root Cause Analysis
Methodology :
 Time study & gap Analysis,
 Improvements & suggestion,
 Joint Study & signoff with CFT,
 Signoff,
 Implementation plan ,
 Implementation,
 Handholding , Audit,
 Sustenance,
 Handover

Quality
Improvement
Drive
Standardardization
Design Study
Field Issue Analysis Defining Acceptance criteria (Aesthetic and subjective)
Process Time Study
Gap Analysis
Drawing vs. Actual process
comparison
Painted body Dropping on
chassis
Welding length comparison
Gas cutting length calculation
Improvements
Design Improvements to R&D
Process Mapping
FTG Identification, Mfg. &
validation
Re PPAP & mapping with FTG
Product Mapping
Time study Revisit & Sign off
Time Duration 1 – 6 months
CKD inspection
Elimination of Non Productive
Activities
Re Audit of RCA & Improvement suggestions
Prototype with proposed improvements)
Implementation
New welder introduction policy
Welding /Painting Standard
CKD part processing standard
Standardized PFD
Sign Off :
Self Certification
Towards
Road

Manufacturing Engineering : 360 Audit of Product
Self Certification
FEA
Root Cause Analysis

Application
Product Design and
Development
Application- FEA analysis and Design validation.
Self Certification
Design Validation and FEA
Root Cause Analysis
Trailer Win Simulation
Product Design methodology :

Application
Product Design and
Development
Plant Layout
Capacity and Infrastructure
planning
JIGS and Fixtures”
Material Handling Matrix
Automation
Plant Engineering
Plant Engineering:
 Plant layout,
 Capacity Planning,
 Material Handling,
 Process Improvements,
 Manufacturing Engineering ,
 Training : mfg Skills
Application- Manufacturing line establishment and up gradation

Application
Product Design and
Development
Plant Layout
Capacity and
Infrastructure planning
Automation
Plant Engineering

Application
Product Design and
Development
Plant Layout
planning
Automation
Plant Engineering

Application
Product Design and
Development
Plant Layout
planning
Automation
Plant Engineering
 Product management ,
 Modular concept for Fixture
 Ergonomic design,
 Development of Fixtures,
 Commissioning,
 Signoff
 58 variants covered ,
 Integrated fixture line,
 90 Cargo bodies / day,
 Changeover 45 min.
Application : Jigs and Fixture for Manufacturing Engineering : VECV
Cargo body line

Application
Product Design and
Development
Plant Layout
Capacity and
Material Handling
Matrix
Automation
Plant Engineering
Sl. No. Work Centre name Component input
remark for Strorage/Packaging / of
component
Handling /Feeding
A RM received from outside Mode of Pacakging Description
1 Tubes Bulk packaging from Supplier
Cross over hoist in open Area connected to
structure For Tubes/ CKD items , to be
transferred to cross over trolley to Bring
material under EOT , FIFO tagging &
identification / HYDRA
2 Corrugated panles
5 T EOT Crane for unloading the Corruggated
panel at Store entry gate , lifting in bulk
packaging
3 CKD / Rack items Pallet packaging from Supplier
vertical stackable pallets to be strores in
FIFO tagging & identification , FIFO Tagging
& Identification
B Line Feeding Items
1 Long member Tubes
1. CTL to bring from Palghar Plant ,if not
palletized for batch qty per shift feeding at
SKD work centre/ BOP
Processed at Tube Cutting Centre /
Palletized & feeding at line
2 Tubes
Trolley Palletiged CTL tube at Tube Cutting
Centre, batch qty per shift /FIFO parking in
sequence at Tube cutting centre,
Cross over hoist in open Area connected to
structure For Tubes/ CKD items , to be
transferred to cross over trolley to Bring
material under EOT , FIFO tagging &
identification
3 Corrugated panles
palletized for batch qty per shift feeding at
SKD work centre
5 T EOT Crane for unloading the Corruggated
panel at Store entry gate , lifting in bulk
packaging
4 CKD / Rack items Pallet packaging from Supplier
vertical stackable pallets to be strores in
FIFO tagging & identification , FIFO Tagging
& Identification
C Tack weld SKD / Fully
RM Unloading from Truck/Trailer
MHE Matrix

Application
Product Design and
Development
Plant Layout
Capacity and
Automation
Plant Engineering
Application : Robotics for efficient work flow

Team Matrix : Excluding Self
S.No Designations
No of
Employees
Total
Experience
Exp. In Auto
Apps
Domain Worked in
1
Manager -Design and
Development
1 10 years 6 months
Design and Development - Tipper / Trailer /
Special purpose vehicle / Bulletproof Vehicles
for Military / Product Engineering / Plant
Engineering / Proto Development.
2
Manager-Product
Engineering
1 8 years 4 years
Tipper/Cabin/Trailer/Quality Management /
Product Engineering / Plant Engineering / Proto
Development.
3
Manager-Purchase and
Dispatch
1 8 years 1 year Machining And Product Engineering
4 Senior Design Engineer 1 3 years 1 year
Design and Development – Trailer / Tipper /
Special Purpose vehicle
5 Design Engineer 2 2 Years 10 months
6 GET 1 1 years 4 months

Application
Product Design and
Development
Application- Crane Application / To simulate working of crane and other
tipping arrangement for stability consideration.
Self Certification
Design Validation and FEA
Root Cause Analysis
Access to automotive world top manufacturers Information,
a) Trailer application :
• Frame calculation,
• Axe Load calculation ,
• Load curve,
• Brake calculation,
b) Crane application :
360 degree Stability calculation,
c) Hook loader Application &
Many more ……
PASO“ Certification”

Crane Applications :
 360 degree Stability Calculation report.
 World wide acceptance of the Report

Project Domain Diversification
2
9
3
13
2
4
8
0 2 4 6 8 10 12 14
OEM
Tier 1
Open Market Oem
AIS 113
AIS 093
New Plant
New Product Developemt
OEM Tier 1 Open Market Oem AIS 113 AIS 093 New Plant New Product Developemt
No of Client

Precious client Location
Maurya Motors
Patna
JAIKA , Raipur,
Shivam Motors, Bilaspur,
Vandana Motors, Shakti,
Jagdamba Trailers,
Raigarh,
Vazron , Raigarh
KLT Group Chennai,
Mtandt Chennai,
Rv Ind. Hosur,
ENSOL, Rajasthan
Vasant Fabricators, Guj,
AKSHAY IND BHOPAL
VECV PITHAMPPUR,
GATIMAN AUTO,PITHAMPUR,
MPS AUTO PITHAMPUR
NAL ( AMMA) NASIK,
Siddhivinayak Trailers , MH
ARYA Ind. Pune,
Mahindra & Mahindra Pune,
Primech Ind. Phalton,
Associate mfg. Pune,
KAM AVAIDA Pune,
MEHER TRAILERS, MUMBAI,
GEMINI POWER MUMBAI
SATRAC Ind. BLR
MGS, LUCKNOW
JOHAL TRANSPORT,PNR
Mithra Quoquoto,
Vijaywada
Khanna Engineering,
Rourkela

Esteemed customers:

Professional Experience (Automotive Applications Domain ): 23 yrs. ++ :
 R&D Head & Plant HEAD KVUL PNR: (Tippers & Cargo load Bodies for Bharat Benz)
 Head R&D– 1 yrs. : PALFINGER Cranes India Pvt. Ltd- SBC,
 Product Management 1yrs : PALFINGER Cranes India Pvt. Ltd (Asia Pacific –SBC),
 HYVA India Pvt. Ltd: Navi Mumbai 10 yrs.,
 Fifth wheel coupling Development With GF Germany,
 Tippers/TMC/Hook Lift/Waste Handling,
 Compactors- Dennis Eagle UK / Roll Packer –AM Special vehicle Korea/ Moving
Floor, etc.
 Clients: All OEM: TATA/AL/SCANIA/DICV/MAN/AMW/ Bharat Benz,
 Him Tekno Forge Ltd: Maintenance: Hyd. & Pneumatic Maintenance, 1 yr.
 MAPL, Pithampur: Maintenance Engineers: Hyd. & Pneumatic Maintenance.3yrs.

REFERENCES :
 Mr. Sudhir Prabhu,
42 yrs. of experience in Automotive application Domain in Europe,
Technical Director HYVA International,
Founder MD HYVA India,
Founder MD Hypratek India Pvt. Ltd.
 Mr. Bharat Dhruv,
36 years of experience with TATA motors as Business development
specialization in FBV development in India

Training :International Exposer:
 HYVA 2004 : IIT Mumbai : RPT ( Rapid Prototyping )
 HYVA 2005 : Training & Product management with “GF” George Fischer, Germany,
 HYVA 2006: Inspection, training & installation of TANAKA laser Cutting M/C , Japan,
 HYVA 2006: Inspection, Training & installation of Cloose Robot Germany,
 HYVA 2008: Technology Transfer Roll Packer project : AM Special Vehicle Korea,,
 PALFINGER 2010: Training Crane Design, Germany & Austria,
 PALFINGER 2010: SBC Homologation with TUV Germany & Austria,
 PALFINGER 2011: Training Product Management, Austria,
 PALFINGER 2011: HK, China, Vietnam, Oman Product Management,

Look forward to work with You, Your Trust is our Strength
Many Thanks …….
AutoApps Engineering Solutions Pvt. Ltd.
D 118 , World of Mother Shopping Complex , behind jai Ganesh Inox, Akurdi, Pune,
+91 7276005363/7722005363,
appsautomotive@gmail.com, www.autoappsindia.in

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